Wind power hoisting machine

Abstract

The utility model relates to a wind power hoisting machine, in particular to a wind power hoisting machine suitable for hoisting a wind generating set with the height of more than 160m, which is characterized in that the wind power hoisting machine can be quickly assembled, disassembled and transferred, is special hoisting equipment specially designed for wind power hoisting, and can improve the defects of low safety coefficient, long transferring time, high hoisting efficiency and the like in related technologies. And efficient construction cannot be achieved. Wherein the crawler walking mechanism (1) can be suitable for various ground conditions to achieve rapid transition, the two-section telescopic arm frame (8) completes rapid mounting and dismounting of the vertical tower frame (15) through self-hoisting, and mounting, placing and dismounting of the vertical tower frame (15) are achieved through assistance of the arm frame vertical sliding platform (6).

Description

Technical Field

[0001] This utility model relates to the field of hoisting vehicles, and more specifically, to a wind power hoisting machine suitable for hoisting wind turbine generators at a height of 160 meters or more. Background Technology

[0002] This machine is a specialized hoisting device designed specifically for wind turbine installation, addressing inherent safety and efficient hoisting during the process. It contributes to the development of green energy.

[0003] Globally, wind turbine installation primarily relies on crawler cranes, truck cranes, and modified tower cranes. These three types of machinery are traditionally used for lifting in other industries, and none of them adequately address the inherent safety and efficiency requirements of wind turbine installation. Truck cranes can quickly move the turbine to a location and rapidly deploy and retract themselves to mitigate the impact of sudden wind upswings, but their low safety factor has led to the toppling of many large and extra-large truck cranes during wind turbine installations. Crawler cranes offer a higher safety factor than truck cranes, but they cannot provide timely wind protection during installation and require large assembly areas. The turbines also need to be disassembled and reassembled during relocation, significantly impacting installation efficiency.

[0004] To address the technical problems existing in the prior art, this application provides a wind turbine hoisting machine, which includes a tracked walking mechanism (1), outriggers (20), a traveling underframe (13), a vertical tower (15), a boom vertical sliding platform (6), a telescopic boom (8), a hydraulic system (7), and a torque balancing system (16). The four tracks (12) of the tracked walking mechanism (1) drive the main unit to move as a whole. The four tracks (12) are hydraulically independently suspended, and each track (12) can be controlled individually or in combination to achieve small-radius turning and crab-like movement of the track (12). When passing through inclined roads, the independent suspension system can ensure that the upper body of the machine is in a horizontal state, ensuring the safety of the overall movement of the equipment. The slewing platform (14) is used for rotating the vertical tower (15) and installing the winch (21). The boom vertical sliding platform (6) adopts a rapid up-and-down movement as a whole, and then uses the traction energy of the winch (21) to drive the boom and the upper platform to move up and down. The vertical tower (15) is quickly installed and disassembled by the self-lifting of the rear boom. The boom and the upper platform move up and down quickly as a whole, and the hydraulic system (7) completes the boom luffing.

[0005] However, traditional hoisting and installation equipment has a low safety factor. Raising and lowering the tower requires coordinated machinery and cannot be done independently, resulting in the toppling of many large and super-large truck cranes during wind turbine installation. Existing technology cannot provide timely wind protection during hoisting and requires large assembly sites. The turbine needs to be disassembled and reassembled during relocation, significantly impacting hoisting efficiency. Existing technology also requires substantial manpower and resources for site relocation, is time-consuming, and incurs excessive costs. Summary of the Invention

[0006] The present invention aims to provide a special hoisting equipment designed specifically for wind power installation, in order to improve the problems of low safety factor, long relocation time and inefficient construction in related technologies.

[0007] According to one aspect of the present invention, a wind turbine hoisting machine is provided, the wind turbine hoisting machine comprising:

[0008] The tracked walking mechanism (1) includes four tracks (12), each track (12) is equipped with an independent suspension hydraulic system (7);

[0009] Support leg (20);

[0010] The traveling frame (13) is connected to the tracked traveling mechanism (1);

[0011] A rotary table (14) is used to fix the winch (21) and the counterweight;

[0012] Vertical tower (15);

[0013] The boom vertical sliding platform (6) is connected to the vertical tower (15);

[0014] The telescopic boom (8) includes a first boom (10) erected on the boom vertical sliding platform (6), connected to the boom vertical sliding platform (6) to swing in a vertical plane for the boom vertical sliding platform (6), and a second boom (9) hinged to the end of the first boom (10) away from the boom vertical sliding platform (6).

[0015] The hydraulic system (7) includes a first hydraulic system (7) and a second hydraulic system (7) configured to drive the first boom (10) to swing in a known plane.

[0016] The torque balancing system (16) is connected to the boom vertical sliding platform (6) and the rotary table (14) described above;

[0017] The wind turbine hoist includes two telescopic booms (8) that enable the rapid installation and dismantling of the vertical tower (15) through self-lifting.

[0018] In some embodiments, the two-section telescopic boom (8) completes the rapid installation and disassembly of the vertical tower (15) by self-lifting. After the boom vertical sliding platform (6) is moved vertically to the appropriate position, the disassembly work is carried out. Each section of the vertical tower (15) that is disassembled is placed on the boom vertical sliding platform (6) by a hook and temporarily fixed. During this period, the boom vertical sliding platform (6) can be connected to the vertical tower (15) by a pin.

[0019] In some embodiments, the track (12) walking mechanism (1) is equipped with four tracks (12), the four tracks (12) are hydraulically independently suspended, each track (12) can be controlled individually or in combination, so as to realize small radius turning and crab walking of the track (12). When passing through the inclined road surface, the independent suspension system can ensure that the upper body is in a horizontal state, and ensure the safety of the overall movement of the equipment.

[0020] In some embodiments, a winch (21) is installed on the traveling base (13) to control the rapid vertical movement of the rotary table (14) and the telescopic boom (8), eliminating the need for additional manpower to climb the tower for operation.

[0021] In some embodiments, the telescopic boom (8) is positioned behind the center of rotation for quick disassembly and installation of the vertical tower (15) with a self-removal function.

[0022] In some embodiments, the counterweight system at the rear of the traveling frame (13) uses a front and rear torque balancing system (16) to achieve torque balance between the front and rear of the equipment, thereby ensuring that the front and rear torques are balanced when hoisting the wind power equipment, ensuring that the tower body is not affected by bending moment, and achieving free height.

[0023] In some embodiments, the boom is placed on a sliding platform fitted on the vertical tower (15). The sliding platform is raised or lowered rapidly by a hoisting mechanism consisting of the boom placed on the top of the vertical tower (15) and the pulley block on the sliding platform, using a winch (21) provided on the slewing platform (14).

[0024] In some embodiments, the boom hinge point is located at the rear, enabling the boom to lift and dismantle its own tower, and allowing the upper platform and the boom as a whole to move rapidly up and down.

[0025] In some embodiments, the boom vertical sliding platform (6) is connected via a luffing hydraulic system (7) and a two-section telescopic boom (8).

[0026] In some embodiments, the telescopic boom (8) and the boom vertical sliding platform (6) move up and down rapidly as a whole. During the movement, the boom is pulled up and down rapidly by the winch (21) through the boom vertical sliding platform (6) and the vertical tower (15) boom tilted backward above the telescopic boom (8).

[0027] In some embodiments, the boom uses hydraulic cylinders for luffing, and the structure is an eagle-beak truss structure.

[0028] In some embodiments, a downward rotation method is used for transmission.

[0029] By applying the technical solution of this utility model, in this embodiment, the lifting boom hinge point is located at the rear, and the boom can lift and disassemble its own tower, and the upper platform and boom as a whole can move up and down quickly, which improves the problems of time-consuming and laborious disassembly and long relocation time in related technologies.

[0030] Compared with the prior art, the beneficial effects of this application are:

[0031] This application describes a wind turbine hoisting machine specifically designed for wind turbine installation.

[0032] Other features and advantages of the present invention will become clear from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. Attached Figure Description

[0033] To more clearly illustrate the technical solutions in the embodiments of this utility model or related technologies, the drawings used in the description of the embodiments or related technologies will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0034] Figure 1 A schematic diagram of the lower half of an embodiment of the present invention is shown;

[0035] Figure 2 A schematic diagram of the upper part of an embodiment of the present invention is shown;

[0036] Figure 3 A schematic diagram of the vertical sliding platform (6) of the boom of the wind turbine hoisting machine according to an embodiment of the present invention is shown;

[0037] Figure 4 Figure 5 shows a structural schematic diagram of the outrigger deployment method of the wind turbine hoisting machine of this utility model for different ground surfaces.

[0038] Figure 6Figure 7 shows a schematic diagram of the movement range of the telescopic boom (8) of the wind turbine hoisting machine according to an embodiment of the present invention.

[0039] Figure 8 A schematic diagram of the movement range of the telescopic boom (8) of the wind turbine hoisting machine according to an embodiment of the present invention is shown.

[0040] The accompanying drawings, which are included to provide a further understanding of this disclosure and form part of this application, illustrate exemplary embodiments of this disclosure and are used to explain this disclosure, but do not constitute an undue limitation of this disclosure. Detailed Implementation

[0041] The present invention will be further described in detail below with reference to the accompanying drawings. The embodiments described below do not constitute a limitation on the scope of protection of this technical solution. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the above embodiments should be included within the scope of protection of this technical solution. The described embodiments are merely some embodiments of this application, and not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0042] The present application is described in detail below. In the following paragraphs, different aspects of the embodiments are more specifically defined. Such defined aspects may be combined with any other aspect or combinations thereof, unless expressly stated that they are not combined. In particular, combinations of features considered preferred or advantageous are noted.

[0043] In the description of this application, it should be understood that the terms "inner," "outer," "upper," "lower," "left," and "right," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this application and are not intended to indicate or imply that the device referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as limiting the scope of protection of this application.

[0044] Combination Figures 1 to 8 As shown, the wind turbine hoisting machine includes: a crawler walking mechanism (1), outriggers (20), a traveling base frame (13), a slewing platform (14), a vertical tower (15), a boom vertical sliding platform (6), a telescopic boom (8), a hydraulic system (7), and a torque balancing system (16).

[0045] The tracked traveling mechanism (1) includes four tracks (12), each track (12) is equipped with an independent suspension hydraulic system (7); outriggers (20); a traveling underframe (13) connected to the tracked traveling mechanism (1); a slewing platform (14) for fixing the winch (21) and counterweight; a vertical tower (15); a boom vertical sliding platform (6) connected to the vertical tower (15); a telescopic boom (8) including a first boom (10) erected on the boom vertical sliding platform (6) and connected to the boom vertical sliding platform (6) to swing the boom vertical sliding platform (6) in the vertical plane, and a second boom (9) hinged to the end of the first boom (10) away from the boom vertical sliding platform (6); a hydraulic system (7); a torque balancing system (16); wherein the wind turbine hoisting machine includes two telescopic booms (8) that complete the rapid installation and dismantling of the vertical tower (15) through self-lifting.

[0046] In this practical example, the boom hinge point is located at the rear, allowing the boom to lift and dismantle its own tower, and enabling the upper platform and boom to move up and down quickly as a whole. This improves upon the time-consuming and labor-intensive dismantling and long relocation times found in related technologies.

[0047] The wind turbine hoist is characterized by a two-section telescopic boom (8) that can quickly install and dismantle the vertical tower (15) by self-lifting. The boom vertical sliding platform (6) is moved vertically to a suitable position for dismantling. Each section of the vertical tower (15) is placed on the boom vertical sliding platform (6) by a hook and temporarily fixed. The boom vertical sliding platform (6) can be connected to the vertical tower (15) by a pin.

[0048] The tracked walking mechanism (1) is equipped with four tracks (12). The four tracks (12) are hydraulically independently suspended. Each track (12) can be controlled individually or in combination to achieve small-radius turning and crab-walking of the track (12). When passing through inclined roads, the independent suspension system (30) can ensure that the upper body is in a horizontal state, ensuring the safety of the overall movement of the equipment.

[0049] A winch (21) is installed on the traveling base frame (13) to control the rapid vertical movement of the rotary table (14) and the telescopic boom (8), eliminating the need for additional manpower to climb the tower for operation.

[0050] The telescopic boom (8) has its hinge point positioned behind the center of rotation for quick disassembly and installation of the vertical tower (15) with a self-installation / disassembly function.

[0051] The counterweight system at the rear of the traveling base (13) uses a front and rear torque balancing system (16) to achieve torque balance between the front and rear of the equipment, thereby ensuring that the front and rear torques are balanced when hoisting wind power equipment, ensuring that the tower body is not affected by bending moment, and achieving free height.

[0052] The boom vertical sliding platform (6) is connected to the two-section telescopic boom (8) by a pin.

[0053] The telescopic boom (8) and the boom vertical sliding platform (6) move up and down quickly as a whole. When moving, the boom is pulled up and down quickly as a whole by the winch (21) through the boom vertical sliding platform (6) and the vertical tower (15) above the telescopic boom (8).

[0054] The telescopic boom (8) uses hydraulic cylinders for luffing.

[0055] The wind turbine hoisting machine proposed in this application is mainly used for hoisting wind power equipment under high safety factor, easily relocating the site, and can quickly install and dismantle a 150-meter vertical tower (15) through self-hoisting, and hoist wind turbine generators at a height of 160 meters or more. In a specific practical example, the wind turbine hoisting machine consists of a crawler (12) traveling mechanism (1), a slewing platform (14), a boom vertical sliding platform (6), a vertical tower (15), a boom vertical sliding platform (6), a telescopic boom (8), and a hydraulic system (7).

[0056] The hoist in this embodiment has four tracks (12) welded to the vehicle chassis for relocation. It is suitable for traveling on complex roads and has a short relocation time and high efficiency.

[0057] Specifically, four retractable outriggers (20) are welded to the vehicle chassis and consist of vertical outriggers (20) and horizontal outriggers (20). They are used to provide support during operation and are retracted to both sides of the track (12) crane when moving to different locations.

[0058] Secondly, the traveling frame (13) is fixed to the vehicle chassis by bolts, and the vertical tower (15) is connected to the traveling frame (13) by bolts, so that the entire vertical tower (15) can rotate relative to the hoisting machine; a torque balancing system (16) is installed on the traveling frame (13), which can automatically adjust the weight of the counterweight when the working crane is hoisting, so that the overall torque is balanced, the tower body is not affected by bending moment, and safety is guaranteed; a winch (21) is also installed on the traveling frame (13) to control the rapid rise and fall of the boom.

[0059] The vertical tower (15) is fixed on the traveling base frame (13), and the vertical tower (15) and the traveling base frame (13) rotate simultaneously.

[0060] In some real-world examples, the boom can be quickly lowered to the bottom when the wind is strong.

[0061] In some practical examples, the outriggers (20) support the entire fuselage for a fixing function, and the boom vertical sliding platform (6) is fitted onto the vertical tower (15). Through the lifting mechanism consisting of the boom at the top rear of the vertical tower (15) and the pulley block on the boom vertical sliding platform (6), and the winch (21), the boom vertical sliding platform (6) and the telescopic boom (8) are moved up and down, realizing the rapid rise and fall of the boom. The boom vertical sliding platform (6) is used to place the individual towers removed during the self-lifting of the telescopic boom (8). After the self-lifting is completed, the height and position of the telescopic boom (8) are adjusted by swinging and raised to different heights by the vertical movement of the boom vertical sliding platform (6). When raised to a suitable height, the vertical tower (15) is temporarily fixed with pins and the hinge point is placed at the rear. The telescopic boom (8) lifts the first section of the tower removed and places it on the boom vertical sliding platform (6). When lowered to a suitable height, the vertical tower (15) is quickly disassembled section by section. Similarly, it can also be quickly installed.

[0062] In some practical examples, before the wind turbine hoisting machine is moved, the telescopic boom (8) moves vertically to quickly disassemble the vertical tower (15) section by section from top to bottom. Finally, the telescopic boom (8) is retracted, the torque balance system (16) is manually disassembled, and then the relocation is carried out. The outriggers (20) are raised and retracted, and the machine body moves through the tracks (12) of the traveling frame (13). The four tracks (12) can extend and rotate flexibly and are equipped with hydraulic independent suspension. Each track (12) can be controlled individually or in combination to achieve small-radius turning and crab-walking of the track (12). When passing through inclined, muddy or irregular road surfaces, the independent suspension system () can ensure that the upper body is in a horizontal state. It can be used on both narrow and wide roads at the same time, with fewer road requirements and fewer traffic restrictions. The disassembled vertical tower (15) is transferred at the same time using other transportation tools to achieve rapid relocation. Figures (5) and (6) show the different forms of the track sections of the wind turbine hoisting machine on different road surfaces.

[0063] In some embodiments, after reaching the working area, the wind turbine hoist extends its outriggers (20) to fix the body, and at the same time installs the disassembled torque balancing system (16). The boom vertical sliding platform (6) is lowered to the appropriate position at the bottom, and a section of vertical tower (15) is lifted by the hook of the telescopic boom (8) and installed in the appropriate position. After the pin is fixed, the vertical tower section is installed in the same way multiple times so as to quickly and with less manpower to be put into the construction process.

[0064] The foregoing has shown and described the basic principles, main features, and advantages of this application. Those skilled in the art should understand that this application is not limited to the above examples. The examples and descriptions indicate the principles of this application, and various changes and modifications can be made without departing from the spirit and scope of this application. All such changes and modifications fall within the scope of this application as claimed. The scope of protection of this application is defined by the appended claims and their equivalents.

Claims

1. A wind turbine hoisting machine, characterized in that, include: The tracked walking mechanism (1) includes four tracks (12), each track (12) is equipped with an independent suspension hydraulic system (7); Support leg (20); The undercarriage (13) is connected to the tracked walking mechanism (1); A rotary table (14) is used to fix the winch (21) and the counterweight; Vertical tower (15); The boom vertical sliding platform (6) is connected to the vertical tower (15); The telescopic boom (8) includes a first boom (10) erected on the boom vertical sliding platform (6), connected to the boom vertical sliding platform (6) to swing in a vertical plane for the boom vertical sliding platform (6), and a second boom (9) hinged to the end of the first boom (10) away from the boom vertical sliding platform (6). The hydraulic system (7) includes a first hydraulic system (7.1) and a second hydraulic system (7.2) configured to drive the first boom (10) to swing in a known plane. The torque balancing system (16) is connected to the boom vertical sliding platform (6) and the rotary table (14) described above; The wind turbine hoist includes two telescopic booms (8) that enable the rapid installation and dismantling of the vertical tower (15) through self-lifting.

2. The wind turbine hoisting machine according to claim 1, characterized in that... The telescopic boom (8) with two sections can quickly install and dismantle the vertical tower (15) by self-lifting. The vertical sliding platform (6) of the boom is moved vertically to the appropriate position and then dismantled. Each section of the vertical tower (15) that is dismantled is placed on the vertical sliding platform (6) of the boom by a hook and temporarily fixed. The vertical sliding platform (6) of the boom that moves during this period can be connected to the vertical tower (15) by a pin.

3. The wind turbine hoisting machine according to claim 1, characterized in that... The track (12) walking mechanism (1) is equipped with four tracks (12), and the four tracks (12) are hydraulically independently suspended. Each track (12) can be controlled individually or in combination to achieve small-radius turning and crab walking of the track (12). When passing through inclined road surfaces, the independent suspension system (30) can ensure that the upper body is in a horizontal state and ensure the safety of the overall movement of the equipment.

4. The wind turbine hoisting machine according to claim 1, characterized in that... A winch (21) is installed on the traveling base frame (13) to control the rapid vertical movement of the rotary table (14) and the telescopic boom (8), eliminating the need for additional manpower to climb the tower for operation.

5. The wind turbine hoisting machine according to claim 1, characterized in that... The telescopic boom (8) has its hinge point positioned behind the center of rotation for quick disassembly and installation of the vertical tower (15) with a self-installation / disassembly function.

6. The wind turbine hoisting machine according to claim 1, characterized in that, The counterweight system at the rear of the traveling base (13) uses a front and rear torque balancing system (16) to achieve torque balance between the front and rear of the equipment, thereby ensuring that the front and rear torques are balanced when hoisting wind power equipment, ensuring that the tower body is not affected by bending moment, and achieving free height.

7. The wind turbine hoisting machine according to claim 1, characterized in that... The boom vertical sliding platform (6) is connected by a pin and a two-section telescopic boom (8).

8. The wind turbine hoisting machine according to claim 1, characterized in that... The telescopic boom (8) and the boom vertical sliding platform (6) move up and down quickly as a whole. When moving, the boom is pulled up and down quickly as a whole by the winch (21) through the boom vertical sliding platform (6) and the vertical tower (15) above the telescopic boom (8).

9. The wind turbine hoisting machine according to claim 1, characterized in that... The telescopic boom (8) uses hydraulic cylinders for luffing.

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