Intelligent filling equipment based on fresh bamboo juice anti-oxidation process
By introducing a combination structure of storage cylinder, temporary storage tank, transition tank and liquid pump into the fresh bamboo sap filling equipment, combined with limit components and microprocessor control, the problems of liquid pressure changes affecting filling accuracy and high cost are solved, and high-precision, low-failure-rate automated filling is achieved.
Patent Information
- Application Number
- CN202520532127.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-03-25
AI Technical Summary
Existing fresh bamboo sap filling equipment suffers from changes in liquid pressure, affecting filling accuracy, and its reliance on electronic components such as sensors leads to high costs and high failure rates.
The system employs a combination structure of a storage tank, a temporary storage tank, a transfer tank, and a liquid pump, along with limit components and microprocessor control, to ensure constant liquid pressure and uniform liquid composition, thereby achieving automated filling.
It improves filling accuracy and drug concentration uniformity, reduces equipment failure rate and production costs, and enhances automation and production efficiency.
Smart Images
Figure CN223892432U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of filling equipment technology, and more specifically, it relates to an intelligent filling equipment based on the antioxidant process of fresh bamboo sap. Background Technology
[0002] Fresh bamboo sap is a traditional Chinese medicine. It is the juice that flows out of the stem of plants such as Phyllostachys edulis after being roasted. After the fresh bamboo sap undergoes antioxidant processing, it needs to be filled and then packaged, which requires the use of filling equipment.
[0003] Existing filling equipment for fresh bamboo sap has the following shortcomings:
[0004] During the filling process, the liquid in the medicine storage cylinder decreases, causing changes in liquid pressure, which in turn affects the accuracy of subsequent filling. Although intelligent filling can be achieved, it requires the use of multiple electronic components such as sensors, resulting in higher costs and failure rates. Utility Model Content
[0005] To address the aforementioned technical problems, this utility model provides an intelligent filling device based on the antioxidant process of fresh bamboo sap. This device solves the problem that during the filling process, the liquid in the storage cylinder gradually decreases, causing changes in liquid pressure and affecting the accuracy of subsequent filling. Although intelligent filling can be achieved, it requires the use of multiple electronic components such as sensors, resulting in high cost and failure rate.
[0006] The purpose and effectiveness of this intelligent filling equipment based on the antioxidant process of fresh bamboo sap are achieved by the following specific technical means:
[0007] A smart filling device based on the antioxidant process of fresh bamboo sap includes a conveyor; a motor for driving the conveyor belt is installed on the conveyor, and medicine bottles are conveyed on the conveyor belt; a mounting base is fixed to the rear end face of the conveyor, a medicine storage cylinder is fixed to the top face of the mounting base, and a temporary storage tank is fixed to the top face of the mounting base in front of the medicine storage cylinder; a second discharge pipe is welded to the front side of the outer wall of the temporary storage tank, and the second discharge pipe is aligned with the medicine bottles on the conveyor belt; a first discharge pipe is welded to the medicine storage cylinder, and the first discharge pipe is connected to the temporary storage tank; a guide pipe is welded to the right side of the outer wall of the temporary storage tank, and the height of the guide pipe is higher than that of the second discharge pipe; a transition tank is fixed to the top of the mounting base, and the transition tank is connected to the guide pipe.
[0008] Furthermore, a liquid pump is fixed at the top of the transition tank, with the inlet pipe of the liquid pump located inside the transition tank and the outlet pipe of the liquid pump connected inside the drug storage cylinder.
[0009] Further, the mounting seat, the medicine storage barrel, the first discharge pipe, the temporary storage barrel, the excessive barrel, the flow guide pipe, the liquid pump, the second discharge pipe and the electric valve jointly form a filling assembly.
[0010] Further, a limiting assembly is mounted on the conveyor, the limiting assembly is composed of electric cylinders and limiting plates, two electric cylinders are fixed to the front end face and the rear end face of the inner wall of the conveyor, the extending end of the two electric cylinders on the front side is fixed with a limiting plate, the extending end of the two electric cylinders on the rear side is fixed with another limiting plate, and the medicine bottle is located between the two limiting plates.
[0011] Further, a control box is fixed to the front end face of the conveyor, a microprocessor and a timer are mounted in the control box, the microprocessor and the timer are electrically connected, the timing parameter in the timer is 3 seconds, the microprocessor is electrically connected with the motor, an electric valve is mounted on the second discharge pipe, and the electric valve is electrically connected with the microprocessor.
[0012] Compared with the prior art, the filling device has the following beneficial effects:
[0013] The filling precision is high: the liquid medicine in the medicine storage barrel flows into the temporary storage barrel through the first discharge pipe, and then is filled into the medicine bottle through the second discharge pipe; when the liquid level in the temporary storage barrel reaches the height of the flow guide pipe, the excessive liquid medicine flows into the excessive barrel, so that the liquid pressure in the temporary storage barrel is constant, the filling liquid level height is consistent, and the filling precision is improved.
[0014] The liquid medicine concentration is uniform: the liquid pump at the top of the excessive barrel draws the liquid medicine in the excessive barrel back to the medicine storage barrel, so that the liquid medicine circulation is realized; this promotes the flow of the liquid medicine in the medicine storage barrel, ensures the uniformity, and further ensures the uniformity of the liquid medicine after filling.
[0015] The medicine bottle conveying is stable: the limiting assembly on the conveyor is composed of electric cylinders and limiting plates, and there are two electric cylinders on the front and rear inner walls of the conveyor, and the limiting plates at the extending ends of the electric cylinders can limit the medicine bottle, so that the medicine bottle is effectively prevented from falling during the conveying process, and the conveying stability is ensured.
[0016] The degree of automation is high: the microprocessor in the control box at the front end of the conveyor is electrically connected with the timer, the timing parameter of the timer is 3 seconds; the microprocessor drives the motor to rotate for 3 seconds every 3 seconds, controls the electric valve to be opened every 3 seconds at the same time, and the rotation of the motor and the opening of the electric valve are staggered; when the motor stops rotating, the medicine bottle is aligned with the second discharge pipe, and the filling is completed in 3 seconds, so that the automatic and precise control is realized, the production efficiency and the product quality are improved. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a schematic view of the shaft view structure of the intelligent filling device based on the fresh bamboo juice antioxidant process.
[0018] Figure 2 It is the front view structural schematic diagram of the intelligent filling equipment based on fresh bamboo juice antioxidant process.
[0019] Figure 3 It is the left view structural schematic diagram of the intelligent filling equipment based on fresh bamboo juice antioxidant process.
[0020] Figure 4 It is the top view structural schematic diagram of the intelligent filling equipment based on fresh bamboo juice antioxidant process.
[0021] Figure 5 It is the axial view structural schematic diagram of the filling assembly.
[0022] Figure 6 It is the system structure schematic diagram of the present application.
[0023] In the figure, the corresponding relationship between the component name and the drawing number is as follows:
[0024] 1, conveyor; 101, motor; 2, medicine bottle; 3, filling assembly; 301, mounting seat; 302, medicine storage cylinder; 303, first discharge pipe; 304, temporary storage barrel; 305, overflow barrel; 306, flow guide pipe; 307, liquid pumping pump; 308, second discharge pipe; 309, electric valve; 4, limiting assembly; 401, electric cylinder; 402, limiting plate; 5, control box; 501, microprocessor; 502, timer. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme of the embodiments of the present application will be described clearly and completely below in combination with the drawings of the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the described embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0026] Unless otherwise defined, the technical or scientific terms used herein shall have the ordinary meaning understood by one of ordinary skill in the art to which this utility model pertains. The use of terms such as "a," "an," or "the" in this utility model patent application specification and claims does not indicate a quantity limitation, but rather indicates the presence of at least one. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the element or object listed following the word and its equivalents. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; these relative positional relationships may change accordingly when the absolute position of the described object changes.
[0027] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. Example
[0028] As attached Figure 1 To be continued Figure 6 As shown:
[0029] This utility model provides an intelligent filling device based on the antioxidant process of fresh bamboo sap, including a conveyor 1; a motor 101 for driving the conveyor belt is installed on the conveyor 1, and medicine bottles 2 are conveyed on the conveyor belt; a mounting base 301 is fixed to the rear end face of the conveyor 1, a medicine storage cylinder 302 is fixed to the top face of the mounting base 301, and a temporary storage tank 304 is fixed to the top face of the mounting base 301 in front of the medicine storage cylinder 302; a second discharge pipe 308 is welded to the front side of the outer wall of the temporary storage tank 304, the second discharge pipe 308 is aligned with the medicine bottles 2 on the conveyor belt, and a first discharge pipe 303 is welded to the medicine storage cylinder 302, the first discharge pipe 303 is connected to the temporary storage tank 304; the temporary storage tank 304... A guide pipe 306 is welded to the right side of the outer wall. The height of the guide pipe 306 is higher than that of the second discharge pipe 308. An intermediate tank 305 is fixed to the top of the mounting base 301. The intermediate tank 305 is connected to the guide pipe 306. During use, the liquid medicine in the medicine storage cylinder 302 enters the temporary storage tank 304 through the first discharge pipe 303, and then is filled into the medicine bottle 2 through the second discharge pipe 308. During the filling process, when the liquid level in the temporary storage tank 304 reaches the guide pipe 306, the excess liquid medicine in the temporary storage tank 304 enters the intermediate tank 305 through the guide pipe 306. This ensures that the liquid pressure in the temporary storage tank 304 is equal, thereby ensuring that the liquid level height during filling is equal and improving the filling accuracy.
[0030] The transition tank 305 is equipped with a liquid pump 307 fixed on top. The inlet pipe of the liquid pump 307 is located inside the transition tank 305, and the outlet pipe of the liquid pump 307 is connected to the storage cylinder 302. During use, the liquid pump 307 draws the liquid medicine in the transition tank 305 and discharges it into the storage cylinder 302, ensuring circulation. When the liquid medicine is discharged into the storage cylinder 302, it can promote the flow of the liquid medicine in the storage cylinder 302, ensuring the uniformity of the liquid medicine in the storage cylinder 302, and ultimately ensuring the uniform concentration of the liquid medicine after filling.
[0031] The filling assembly 3 is composed of the mounting base 301, the medicine storage cylinder 302, the first discharge pipe 303, the temporary storage tank 304, the transition tank 305, the guide pipe 306, the liquid pump 307, the second discharge pipe 308, and the electric valve 309. The medicine storage cylinder 302, the temporary storage tank 304, and the transition tank 305 are all equipped with air inlet pipes.
[0032] The conveyor 1 is equipped with a limiting component 4, which consists of an electric cylinder 401 and a limiting plate 402. Two electric cylinders 401 are fixed on the front end and the rear end of the inner wall of the conveyor 1. A limiting plate 402 is fixed to the extended end of the two electric cylinders 401 on the front side, and another limiting plate 402 is fixed to the extended end of the two electric cylinders 401 on the rear side. The medicine bottle 2 is located between the two limiting plates 402. During use, the two limiting plates 402 can limit the medicine bottle 2 and prevent the medicine bottle 2 from tipping over during the conveying process. Example
[0033] Based on Embodiment 1, a control box 5 is fixed to the front end of the conveyor 1. The control box 5 is equipped with a microprocessor 501 and a timer 502. The microprocessor 501 and the timer 502 are electrically connected. The timing parameter in the timer 502 is 3 seconds. The microprocessor 501 is electrically connected to the motor 101. An electric valve 309 is installed on the second discharge pipe 308. The electric valve 309 is electrically connected to the microprocessor 501. During use, the timer 502 sends the timing parameter to the microprocessor 501. The microprocessor 501 drives the motor 101 to rotate for 3 seconds every 3 seconds. The microprocessor 501 controls the electric valve 309 to open once every 3 seconds. The rotation of the motor 101 and the opening of the electric valve 309 are staggered. When the motor 101 stops rotating, the medicine bottle 2 is aligned with the second discharge pipe 308. At this time, the filling is completed in 3 seconds.
[0034] Working principle: During use, timer 502 sends timing parameters to microprocessor 501. Microprocessor 501 drives motor 101 to rotate for 3 seconds every 3 seconds. Microprocessor 501 also controls electric valve 309 to open once every 3 seconds. The rotation of motor 101 and the opening of electric valve 309 are staggered. When motor 101 stops rotating, medicine bottle 2 is aligned with second discharge pipe 308. Filling is completed in 3 seconds. During the filling process, the liquid in storage cylinder 302 enters temporary storage tank 304 through first discharge pipe 303, and then is filled into medicine bottle 2 through second discharge pipe 308. During the filling process, when the liquid level in temporary storage tank 304 reaches guide pipe 306, excess liquid in temporary storage tank 304 enters transition tank 305 through guide pipe 306. Liquid pump 307 draws liquid from transition tank 305 and discharges it into storage cylinder 302, ensuring circulation.
[0035] Although this application has been described with reference to the foregoing embodiments, those skilled in the art will understand that various changes can be made without departing from the spirit and scope of this application as defined by the appended claims. While this specification contains details of many specific implementations, these should not be construed as limiting the scope of the claims, but rather as descriptions of features specific to particular embodiments. The scope of this application is defined by the appended claims and their equivalents, and is not limited to the embodiments described above.
Claims
1. A smart filling device based on fresh bamboo sap antioxidant process, comprising a conveyor (1); said conveyor (1) is equipped with an electric motor (101) for driving the conveyor belt, and medicine bottles (2) are conveyed on the conveyor belt; characterized in that: A mounting base (301) is fixed on the rear end face of the conveyor (1). A medicine storage cylinder (302) is fixed on the top face of the mounting base (301). A temporary storage bucket (304) is fixed on the top face of the mounting base (301) in front of the medicine storage cylinder (302). A second discharge pipe (308) is welded to the front side of the outer wall of the temporary storage bucket (304). The second discharge pipe (308) is aligned with the medicine bottle (2) on the conveyor belt. A first discharge pipe (303) is welded on the medicine storage cylinder (302). The first discharge pipe (303) is connected to the temporary storage bucket (304). A guide pipe (306) is welded to the right side of the outer wall of the temporary storage bucket (304). The height of the guide pipe (306) is higher than that of the second discharge pipe (308). A transition bucket (305) is fixed on the top of the mounting base (301). The transition bucket (305) is connected to the guide pipe (306).
2. The intelligent filling equipment based on the fresh bamboo sap antioxidant process as described in claim 1, characterized in that: A liquid pump (307) is fixed on the top of the transition tank (305). The inlet pipe of the liquid pump (307) is located inside the transition tank (305), and the outlet pipe of the liquid pump (307) is connected inside the drug storage cylinder (302).
3. The intelligent filling equipment based on the antioxidant process of fresh bamboo sap as described in claim 2, characterized in that: The mounting base (301), medicine storage cylinder (302), first discharge pipe (303), temporary storage tank (304), transition tank (305), guide pipe (306), liquid pump (307), second discharge pipe (308), and electric valve (309) together constitute the filling assembly (3).
4. The intelligent filling equipment based on the fresh bamboo sap antioxidant process as described in claim 3, characterized in that: The medicine storage cylinder (302), the temporary storage tank (304), and the transition tank (305) are all equipped with air inlet pipes.
5. The intelligent filling equipment based on the antioxidant process of fresh bamboo sap as described in claim 4, characterized in that: The conveyor (1) is equipped with a limiting component (4), which consists of an electric cylinder (401) and a limiting plate (402). Two electric cylinders (401) are fixed on the front end face and the rear end face of the inner wall of the conveyor (1). A limiting plate (402) is fixed on the extended end of the two electric cylinders (401) on the front side, and another limiting plate (402) is fixed on the extended end of the two electric cylinders (401) on the rear side. The medicine bottle (2) is located between the two limiting plates (402).
6. The intelligent filling equipment based on the antioxidant process of fresh bamboo sap as described in claim 5, characterized in that: A control box (5) is fixed on the front end of the conveyor (1). A microprocessor (501) and a timer (502) are installed in the control box (5). The microprocessor (501) and the timer (502) are electrically connected. The timing parameter in the timer (502) is 3 seconds. The microprocessor (501) is electrically connected to the motor (101). An electric valve (309) is installed on the second discharge pipe (308). The electric valve (309) is electrically connected to the microprocessor (501).