Movable integrated sludge dewatering device

By integrating equipment and equipping it with mobile components, the mobile sludge dewatering device solves the problems of time-consuming and labor-intensive equipment installation and inconvenient relocation, thus achieving efficient and stable sludge dewatering operation.

CN223892621UActive Publication Date: 2026-02-10SHANDONG WANJIE ENVIRONMENTAL PROTECTION WATER TREATMENT EQUIP CO LTD
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Patent Information

Application Number
CN202520075475.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2026-02-10
Estimated Expiration
2035-01-14

AI Technical Summary

Technical Problem

Existing sludge dewatering equipment is time-consuming and labor-intensive to install, and cannot be easily moved, which reduces the ease of use and stability of the equipment.

Method used

A mobile integrated sludge dewatering device was designed, which integrates the equipment required for sludge dewatering into the installation box and is equipped with a moving component. The device can be easily moved and stably fixed by using a combination of support feet and casters.

Benefits of technology

This improves the ease of use and stability of the sludge dewatering device, extends the service life of the mobile components, and ensures the efficient use of the equipment in different locations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sludge dewatering, in particular to a movable integrated sludge dewatering device. The movable integrated sludge dewatering device comprises a mounting box, a first opening is formed in the left side of the mounting box in a penetrating mode, second openings are formed in the front side, the rear side and the right side of the mounting box in a penetrating mode, a third opening is formed in the top of the mounting box in a penetrating mode, and guardrails are arranged at the bottoms of the inner side walls of the second openings. A shutter is arranged at the top of the inner side wall of the second opening, and a top plate is arranged in the third opening; equipment required by sludge dewatering is integrated in the mounting box, the device can be conveniently and movably used in different places in cooperation with the moving assembly, so that the use convenience of the device is improved, and second bolts are screwed into second mounting openings of the supporting legs and fourth threaded holes of the supporting seat to fix the positions of the supporting legs; and the stability of the device during sludge dewatering work is ensured through the supporting legs.
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Description

Technical Field

[0001] This utility model relates to the field of sludge dewatering technology, specifically a mobile integrated sludge dewatering device. Background Technology

[0002] Currently, when carrying out sludge dewatering, it is necessary to set up screw press sludge dewatering machines and their supporting equipment on the work site. This results in time-consuming and labor-intensive on-site installation of the equipment, which is prone to errors. In addition, the equipment can only be used in the current site, reducing the mobility and ease of use of the equipment. In order to address the above issues, we will carry out technological innovation based on the existing sludge dewatering devices. Utility Model Content

[0003] The purpose of this invention is to provide a mobile, integrated sludge dewatering device to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a mobile integrated sludge dewatering device, comprising:

[0005] The installation box has a first opening through its left side, second openings through its front, rear, and right sides, and a third opening through its top. The bottom of the inner wall of each of the second openings is fitted with a guardrail, and the top of the inner wall of each second opening is fitted with louvers. A top plate is installed inside the third opening. Two sets of slots are evenly spaced through the front of the installation box. A processing component is housed inside the installation box, and a moving component is housed at the bottom of the installation box.

[0006] Preferably, the processing assembly includes a control cabinet, a three-tank dosing tank, and a sludge pump. The outlet of the three-tank dosing tank is connected to the dosing pump. The outlets of the sludge pump and the dosing pump are connected to a mixing tank. The outlet of the mixing tank is connected to a screw press. The control cabinet is electrically connected to the screw press, the mixing tank, the sludge pump, the dosing pump, and the three-tank dosing tank.

[0007] Preferably, the screw press is located on the left side of the bottom of the inner wall of the mounting box, the mixing tank is located on the right side of the screw press, the control cabinet is located on the front side of the screw press, the sludge pump is located on the right side of the mixing tank, the dosing pump is located on the right side of the sludge pump, and the three-tank dosing tank is located on the right side of the dosing pump.

[0008] Preferably, the movable component includes a support base and a support foot. The bottom of the support base has a storage groove. A first threaded hole and a second threaded hole are provided on both the front and rear sides of the support base, with the first threaded hole above the second threaded hole. A third threaded hole and a fourth threaded hole are provided through the left and right sides of the support base, with the third threaded hole above the fourth threaded hole. A connecting block is provided in the storage groove. A caster wheel is provided at the bottom of the connecting block. A first mounting hole is provided on both the front and rear sides of the connecting block. A first bolt is provided in the first mounting hole and is screwed into the second threaded hole, corresponding to the first threaded hole. A sliding groove is provided through the top of the support foot, and the support base is disposed in the sliding groove. A second mounting hole is provided through the left and right sides of the support foot. A second bolt is provided in the second mounting hole and is screwed into the third threaded hole, corresponding to the fourth threaded hole.

[0009] Preferably, a clearance groove is provided through the front side of the support foot, the clearance groove extends through the bottom of the support foot, and the clearance groove corresponds to the caster wheel.

[0010] Preferably, the support base is evenly arranged at the bottom of the mounting box by bolts.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] This utility model integrates the equipment required for sludge dewatering into an installation box. With the help of the movable component, the device can be easily moved and used in different places, thereby improving the ease of use of the device. The second bolt is screwed into the second mounting port of the support foot and the fourth threaded hole of the support base to fix the position of the support foot. The support foot ensures the stability of the device when it is performing sludge dewatering.

[0013] The caster wheel is pushed upward into the storage slot of the support base by the clearance groove of the support foot. Then, the first bolt is screwed into the first threaded hole of the support base and the first mounting hole of the connecting block to fix the caster wheel in the storage slot of the support base. This prevents the caster wheel from being damaged by long-term load and thus improves the service life of the moving component. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of a mobile integrated sludge dewatering device according to the present invention.

[0015] Figure 2 This is a first top sectional view of a movable integrated sludge dewatering device according to the present invention.

[0016] Figure 3 This is a second top cross-sectional view of a movable integrated sludge dewatering device according to the present invention.

[0017] Figure 4 This is a partial sectional view of the front of a movable integrated sludge dewatering device according to the present invention.

[0018] Figure 5 This is a partial cross-sectional view of the right side of a movable integrated sludge dewatering device according to the present invention.

[0019] Figure 6 This is a partial bottom view of a movable integrated sludge dewatering device according to the present invention.

[0020] Figure 7 This utility model Figure 6 A partial sectional view of the front;

[0021] Figure 8 This utility model Figure 6 A partial sectional view on the right side.

[0022] In the diagram: 1. Mounting box; 11. Louver; 111. Guardrail; 12. Top plate; 13. Slot; 14. Screw press; 15. Control cabinet; 16. Mixing tank; 17. Sludge pump; 18. Dosing pump; 19. Three-tank dosing tank; 2. Support base; 21. Connecting block; 22. Casters; 23. Support feet; 24. First bolt; 25. Second bolt. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-8 A movable integrated sludge dewatering device includes a mounting box 1. A first opening is provided through the left side of the mounting box 1. Second openings are provided through the front, rear, and right sides of the mounting box 1. A third opening is provided through the top of the mounting box 1. A guardrail 111 is fixedly installed at the bottom of the inner wall of the second opening. A louver 11 is fixedly installed at the top of the inner wall of the second opening. A top plate 12 is fixedly installed in the third opening. Two sets of slots 13 are evenly provided through the front side of the mounting box 1. After the louver 11 is opened, the working status of the processing components inside the mounting box 1 can be clearly observed. The processing components are placed inside the mounting box 1. A movable component is placed at the bottom of the mounting box 1.

[0025] The processing components include a control cabinet 15, a three-tank dosing tank 19, and a sludge pump 17. The outlet of the three-tank dosing tank 19 is connected to a dosing pump 18. The outlets of the sludge pump 17 and the dosing pump 18 are connected to a mixing tank 16. The outlet of the mixing tank 16 is connected to a screw press 14. The control cabinet 15 is electrically connected to the screw press 14, the mixing tank 16, the sludge pump 17, the dosing pump 18, and the three-tank dosing tank 19. The screw press 14 is fixedly installed on the left side of the bottom of the inner wall of the mounting box 1, and the mixing tank 16 is located on the right side of the screw press 14. The control cabinet 15 is located in front of the screw press 14, the sludge pump 17 is located to the right of the mixing tank 16, the dosing pump 18 is located to the right of the sludge pump 17, and the three-tank dosing tank 19 is located to the right of the dosing pump 18. The control cabinet 15 controls the operation of the treatment components. The sludge is fed into the mixing tank 16 by the sludge pump 17, and the chemicals from the three-tank dosing tank 19 are fed into the mixing tank 16 by the dosing pump 18. The sludge and chemicals are mixed in the mixing tank 16, and the mixed sludge is dewatered and discharged by the screw press 14.

[0026] The movable component includes a support base 2 and a support foot 23. The bottom of the support base 2 has a storage groove. Both the front and rear sides of the support base 2 have a first threaded hole and a second threaded hole, with the first threaded hole above the second threaded hole. Both the left and right sides of the support base 2 have a third threaded hole and a fourth threaded hole, with the third threaded hole above the fourth threaded hole. A connecting block 21 is slidably disposed within the storage groove. A caster wheel 22 is fixedly disposed at the bottom of the connecting block 21. Both the front and rear sides of the connecting block 21 have a first mounting hole, with a first bolt 24 rotatably disposed within the first mounting hole. The first bolt 24 is screwed into the second threaded hole and corresponds to the first threaded hole. The top of the support foot 23 has a sliding groove, within which the support base 2 is slidably disposed. Both the left and right sides of the support foot 23 have a second mounting hole, with a second bolt 25 rotatably disposed within the second mounting hole. The second bolt 25 is screwed into the third threaded hole and corresponds to the fourth threaded hole. A clearance groove is provided on the front side of the support foot 23. The clearance groove runs through the bottom of the support foot 23 and corresponds to the caster wheel 22. The support base 2 is evenly set at the bottom of the mounting box 1 by bolts. Insert the forklift fork into the slot 13 and move the device off the transfer vehicle by forklift. The caster wheel 22 can assist the device in moving easily. After the device moves to the designated position, unscrew the second bolt 25 and then move the support foot 23 downward to fit with the ground. Screw the second bolt 25 into the second mounting port of the support foot 23 and the fourth threaded hole of the support base 2 to fix the position of the support foot 23, thereby ensuring the stability of the device when performing sludge dewatering. Then unscrew the first bolt 24 and push the caster wheel 22 upward into the storage groove of the support base 2 through the clearance groove of the support foot 23. Then screw the first bolt 24 into the first threaded hole of the support base 2 and the first mounting hole of the connecting block 21 to fix the caster wheel 22 in the storage groove of the support base 2, thereby preventing the caster wheel 22 from being damaged by long-term load and thus improving the service life of the moving components.

[0027] Working principle: Insert the forklift fork into slot 13, and use the forklift to remove the device from the transfer vehicle. The casters 22 assist in easy movement. Once the device is in the designated position, unscrew the second bolt 25, then move the support leg 23 downwards to contact the ground. Screw the second bolt 25 into the second mounting port of the support leg 23 and the fourth threaded hole of the support base 2 to fix the position of the support leg 23, thus ensuring the stability of the device during sludge dewatering. Then, unscrew the first bolt 24, and push the casters 22 upwards into the storage slot of the support base 2 through the clearance groove of the support leg 23. Finally, screw the first bolt 24... The universal wheel 22 is fixed in the storage groove of the support base 2 by inserting it into the first threaded hole of the support base 2 and the first mounting hole of the connecting block 21. This prevents the universal wheel 22 from being damaged by long-term load and improves the service life of the moving component. The operation of the processing component is controlled by the control cabinet 15. The sludge is input into the mixing tank 16 by the sludge pump 17 and the agent from the three-tank dosing tank 19 is input into the mixing tank 16 by the dosing pump 18. The sludge and agent are mixed by the mixing tank 16 and the mixed sludge is dewatered and discharged by the screw press 14. After opening the louver 11, the operation of the processing component in the installation box 1 can be clearly observed.

Claims

1. A mobile, integrated sludge dewatering device, characterized in that, include: The installation box (1) has a first opening through the left side, a second opening through the front, rear and right sides, and a third opening through the top. A guardrail (111) is provided at the bottom of the inner wall of the second opening, and a louver (11) is provided at the top of the inner wall of the second opening. A top plate (12) is provided in the third opening. Two sets of slots (13) are evenly provided through the front of the installation box (1). A processing component is placed inside the installation box (1), and a moving component is placed at the bottom of the installation box (1).

2. The mobile integrated sludge dewatering device according to claim 1, characterized in that: The processing assembly includes a control cabinet (15), a three-tank dosing tank (19), and a sludge pump (17). The outlet of the three-tank dosing tank (19) is connected to a dosing pump (18). The outlets of the sludge pump (17) and the dosing pump (18) are connected to a mixing tank (16). The outlet of the mixing tank (16) is connected to a screw press (14). The control cabinet (15) is electrically connected to the screw press (14), the mixing tank (16), the sludge pump (17), the dosing pump (18), and the three-tank dosing tank (19).

3. A mobile integrated sludge dewatering device according to claim 2, characterized in that: The screw press (14) is located on the left side of the bottom of the inner wall of the mounting box (1). The mixing tank (16) is located on the right side of the screw press (14). The control cabinet (15) is located on the front side of the screw press (14). The sludge pump (17) is located on the right side of the mixing tank (16). The dosing pump (18) is located on the right side of the sludge pump (17). The three-tank dosing tank (19) is located on the right side of the dosing pump (18).

4. The mobile integrated sludge dewatering device according to claim 1, characterized in that: The movable component includes a support base (2) and support feet (23). The bottom of the support base (2) has a storage groove. A first threaded hole and a second threaded hole are provided on both the front and rear sides of the support base (2), with the first threaded hole located above the second threaded hole. A third threaded hole and a fourth threaded hole are provided through the left and right sides of the support base (2), with the third threaded hole located above the fourth threaded hole. A connecting block (21) is provided inside the storage groove. A caster wheel (22) is provided at the bottom of the connecting block (21). (21) has a set of first mounting holes on both the front and rear sides. A first bolt (24) is installed in the first mounting hole. The first bolt (24) is screwed into the second threaded hole and corresponds to the first threaded hole. A sliding groove is opened through the top of the support foot (23). The support seat (2) is installed in the sliding groove. A set of second mounting holes is opened through the left and right sides of the support foot (23). A second bolt (25) is installed in the second mounting hole. The second bolt (25) is screwed into the third threaded hole and corresponds to the fourth threaded hole.

5. A mobile integrated sludge dewatering device according to claim 4, characterized in that: The front side of the support foot (23) is provided with a clearance groove, which extends through the bottom of the support foot (23) and corresponds to the universal wheel (22).

6. A mobile integrated sludge dewatering device according to claim 5, characterized in that: The support base (2) is evenly arranged at the bottom of the mounting box (1) by bolts.