Galvanizing equipment for steel foot surface machining

Abstract

The utility model discloses galvanizing equipment for steel foot surface processing, which relates to the technical field of steel foot processing and comprises steel foot processing equipment, a sliding groove is arranged on the inner side of the upper end of the steel foot processing equipment, and a steel foot moving component is arranged in the middle of the inner side of the upper end of the steel foot processing equipment. A pickling box, a cleaning box and a galvanizing assembly are arranged in the middle of the inner side of the lower end of the steel foot processing equipment, the steel foot processing equipment comprises a steel foot placing basket, follow-up shafts are fixedly connected to the two sides of the steel foot placing basket, side plates are rotationally connected to the outer ends of the follow-up shafts through bearings, L-shaped plates are fixedly connected to the upper ends of the side plates, and guide columns are fixedly connected to the outer ends of the L-shaped plates. The outer ends of the guide columns are slidably connected with guide rails, the outer ends of the guide rails are fixedly connected with steel foot processing equipment, and the upper end of each L-shaped plate is fixedly connected with a guide column. According to the device, the surface of the steel foot can be firstly subjected to acid pickling, then the residual acid pickling solution on the surface of the steel foot is cleaned, and then the steel foot is galvanized, so that the surface galvanizing efficiency of the steel foot is improved, and the rework rate is reduced.

Description

Technical Field

[0001] This utility model relates to the field of steel foot processing technology, specifically to a galvanizing equipment for steel foot surface processing. Background Technology

[0002] Insulator steel feet are important components in power transmission lines. They are mainly used to support insulators on high-voltage lines and fix them to steel towers to prevent the reduction of the line clamping distance and line jumpers.

[0003] The main purpose of galvanizing insulator steel feet is to add a protective coating. This coating isolates the steel feet from direct contact with corrosive agents such as oxygen and moisture in the external environment, thereby reducing the possibility of corrosion or rust. The galvanized layer also provides a certain degree of lubrication, helping to reduce friction and wear. This is crucial for ensuring the electrical insulation and mechanical fixing performance of insulators, contributing to improved stability and safety of power systems.

[0004] Existing technologies suffer from the problem of insufficient pickling of the steel foot surface before galvanizing, resulting in poor pretreatment and incomplete pickling. This ultimately leads to low galvanizing efficiency and the need for rework. To address this, we propose a galvanizing equipment for steel foot surface processing. Utility Model Content

[0005] The purpose of this invention is to provide a galvanizing equipment for processing the surface of steel feet, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a galvanizing equipment for steel foot surface processing, comprising a steel foot processing device. A groove is provided on the inner side of the upper end of the steel foot processing device. A steel foot moving assembly is provided in the middle of the inner side of the upper end of the steel foot processing device. A pickling tank, a cleaning tank, and a galvanizing assembly are provided in the middle of the inner side of the lower end of the steel foot processing device. The steel foot processing device includes a steel foot placement basket. Follower shafts are fixedly connected to both sides of the steel foot placement basket. A side plate is rotatably connected to the outer end of the follower shaft via a bearing. An L-shaped plate is fixedly connected to the upper end of the side plate. A guide post is fixedly connected to the outer end of the L-shaped plate. A guide rail is slidably connected to the outer end of the guide post, and the outer end of the guide rail is fixedly connected to the steel foot processing device. A guide post is fixedly connected to the upper end of each L-shaped plate. A moving plate is slidably connected to the outer end of the guide post, and the guide post penetrates the moving plate. A spring is fixedly connected to the lower end of the moving plate, and the lower end of the spring is fixedly connected to the L-shaped plate. The spring is sleeved on the guide post. A slider is fixedly connected to the middle of the upper end of the moving plate.

[0007] Preferably, each of the following shafts is fixedly connected to a gear at its outer end, and each of the guide rails is fixedly connected to an L-shaped strip at its lower right end. Two L-shaped strips are fixedly connected to a rack at one end close to each other, and the rack and the gear are on the same horizontal line.

[0008] Preferably, a stepper motor is fixedly connected to the upper left side of the steel foot processing device, a rotating rod is fixedly connected to the output end of the stepper motor, and a threaded groove is opened at the outer end of the rotating rod. A slider is threadedly connected to the outer end of the rotating rod, and the rotating rod passes through the slider. A sliding groove is slidably connected to the outer end of the slider.

[0009] Preferably, the galvanizing assembly includes a galvanizing box fixedly connected to the steel foot processing equipment. The galvanizing box has two symmetrically arranged slots at its upper end. Each slot has a pin fixedly connected to the lower end of its inner wall. A plate is slidably connected to the outer surface of the pin and the pin passes through the plate. The outer end of the plate is slidably connected to the slot. A filter screen is fixedly connected between the two plates.

[0010] Preferably, the pickling tank is located on the left side of the cleaning tank, the cleaning tank is located on the left side of the galvanizing assembly, and the cleaning tank is located in the middle of the inner side of the steel foot treatment equipment. The pickling tank and the galvanizing assembly are symmetrical about the steel foot treatment equipment.

[0011] Preferably, a limiting circular plate is fixedly connected to the upper end of the guide post, and the outer diameter of the limiting circular plate is larger than the outer diameter of the guide post.

[0012] Preferably, a side limiting plate is fixedly connected to the end of the rack away from the cleaning tank, and the height of the side limiting plate is greater than the height of the rack.

[0013] Preferably, the end of the rotating rod away from the stepper motor is rotatably connected to the steel foot processing device via a bearing.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. The invention is equipped with steel foot processing equipment, a chute, a steel foot moving assembly, a pickling tank, a cleaning tank, and a galvanizing assembly. This invention enables the steel foot surface to be first pickled, then cleaned of the residual pickling solution, and finally galvanized. This improves the efficiency of galvanizing the steel foot surface and reduces the rework rate.

[0016] 2. The galvanized assembly allows for the removal of the insert plate from the slot and the subsequent removal of the filter screen. This removes impurities from the surface of the filter screen, improving the cleanliness of the galvanizing chamber.

[0017] 3. Equipped with gears, L-shaped bars, racks, and side limiting plates, when the gear moves to the rack position, the gear meshes with the rack, and the gear rotates, which in turn drives the follower shaft to rotate. The follower shaft then drives the steel foot placement basket to flip over, allowing the galvanized steel feet inside the basket to be emptied out, thus improving the convenience of removing the steel feet. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the overall cross-sectional structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the steel foot moving component structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the galvanized component structure of this utility model.

[0022] In the diagram: 1. Steel foot processing equipment; 2. Slide chute; 3. Steel foot moving assembly; 31. Stepper motor; 32. Rotating rod; 33. Slider; 34. Moving plate; 35. Spring; 36. L-shaped plate; 37. Guide post; 38. Limiting circular plate; 39. Guide post; 310. Guide rail; 311. Side plate; 312. Follower shaft; 313. Gear; 314. Steel foot placement basket; 315. L-shaped strip; 316. Rack; 317. Side limiting plate; 4. Pickling tank; 5. Cleaning tank; 6. Galvanizing assembly; 61. Galvanizing box; 62. Slot; 63. Insert post; 64. Insert plate; 65. Filter screen. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1 - Figure 4This utility model provides a technical solution: a galvanizing equipment for processing the surface of steel feet, including a steel foot processing device 1. A chute 2 is provided on the inner side of the upper end of the steel foot processing device 1. A steel foot moving assembly 3 is provided in the middle of the inner side of the upper end of the steel foot processing device 1. A pickling tank 4, a cleaning tank 5, and a galvanizing assembly 6 are provided in the middle of the inner side of the lower end of the steel foot processing device 1. The steel foot processing device 1 includes a steel foot placement basket 314. Follower shafts 312 are fixedly connected to both sides of the steel foot placement basket 314. Side plates 311 are rotatably connected to the outer ends of the follower shafts 312 via bearings. An L-shaped plate 36 is fixedly connected to the upper end of the L-shaped plate 36. A guide post 39 is fixedly connected to the outer end of the L-shaped plate 36. A guide rail 310 is slidably connected to the outer end of the guide post 39, and a steel foot processing device 1 is fixedly connected to the outer end of the guide rail 310. A guide post 37 is fixedly connected to the upper end of each L-shaped plate 36. A movable plate 34 is slidably connected to the outer end of the guide post 37, and the guide post 37 passes through the movable plate 34. A spring 35 is fixedly connected to the lower end of the movable plate 34, and the lower end of the spring 35 is fixedly connected to the L-shaped plate 36. The spring 35 is sleeved on the guide post 37. A slider 33 is fixedly connected to the middle of the upper end of the movable plate 34.

[0025] In this embodiment, a gear 313 is fixedly connected to the outer end of each follower shaft 312, and an L-shaped strip 315 is fixedly connected to the lower right side of each guide rail 310. A rack 316 is fixedly connected to one end of each L-shaped strip 315 that is close to each other. The rack 316 and the gear 313 are on the same horizontal line.

[0026] Specifically, the gear 313, L-shaped bar 315, rack 316, and side limiting plate 317 enable the gear 313 to move to the rack 316 position. At this time, the gear 313 meshes with the rack 316, and the gear 313 rotates, which in turn drives the follower shaft 312 to rotate. The follower shaft 312 then drives the steel foot placement basket 314 to flip over, allowing the galvanized steel feet inside the basket to be emptied out, thus improving the convenience of removing the steel feet.

[0027] In this embodiment, a stepper motor 31 is fixedly connected to the upper left side of the steel foot processing device 1. A rotating rod 32 is fixedly connected to the output end of the stepper motor 31, and a threaded groove is opened at the outer end of the rotating rod 32. A slider 33 is threadedly connected to the outer end of the rotating rod 32, and the rotating rod 32 passes through the slider 33. The outer end of the slider 33 is slidably connected to the slide groove 2.

[0028] Specifically, the stepper motor 31 drives the rotating rod 32 to rotate, which in turn drives the slider 33 to slide within the groove 2.

[0029] In this embodiment, the galvanizing assembly 6 includes a galvanizing box 61 fixedly connected to the steel foot processing equipment 1. The galvanizing box 61 has two symmetrically arranged slots 62 at its upper end. Each slot 62 has a fixedly connected post 63 at the lower end of its inner wall. A plate 64 is slidably connected to the outer surface of the post 63 and the post 63 passes through the plate 64. The outer end of the plate 64 is slidably connected to the slot 62. A filter screen 65 is fixedly connected between the two plates 64.

[0030] Specifically, the galvanizing assembly 6 can be used to remove the insert plate 64 from the slot 62 and then remove the filter screen 65. Next, the impurities on the surface of the filter screen 65 are removed, thereby improving the cleanliness of the galvanizing box 61.

[0031] In this embodiment, the pickling tank 4 is located to the left of the cleaning tank 5, the cleaning tank 5 is located to the left of the galvanizing assembly 6, and the cleaning tank 5 is located in the middle of the inner side of the steel foot treatment equipment 1. The pickling tank 4 and the galvanizing assembly 6 are symmetrical about the steel foot treatment equipment 1.

[0032] Specifically, ensure that the steel foot placement basket 314 first contacts the pickling tank 4, then the cleaning tank 5, and finally the galvanizing assembly 6.

[0033] In this embodiment, a limiting circular plate 38 is fixedly connected to the upper end of the guide post 37, and the outer diameter of the limiting circular plate 38 is larger than the outer diameter of the guide post 37.

[0034] Specifically, the limiting plate 38 can be used to limit the guide post 37.

[0035] In this embodiment, a side limiting plate 317 is fixedly connected to the end of the rack 316 away from the cleaning box 5, and the height of the side limiting plate 317 is greater than the height of the rack 316.

[0036] Specifically, the side limiting plate 317 can perform the maximum movement position limiting action of the gear 313.

[0037] In this embodiment, the end of the rotating rod 32 away from the stepper motor 31 is rotatably connected to the steel foot processing device 1 via a bearing.

[0038] Specifically, ensure that the rotating rod 32 does not interfere with the steel foot processing device 1.

[0039] Working Principle: When using the device, the steel foot is placed in the steel foot placement basket 314. Then, the stepper motor 31 is powered by an external power source. The output of the stepper motor 31 drives the rotating rod 32 to rotate, which in turn drives the slider 33 to slide within the slide groove 2. The slider 33 then moves the moving plate 34, which in turn moves the spring 35, L-shaped plate 36, guide post 37, limiting circular plate 38, and guide post 39. Since the guide rail 310 is set as shown in the diagram, the guide post 39 slides within the guide rail 310. During this movement, the guide post 39 drives the L-shaped plate 36, guide post 37, and limiting circular plate 38 to move up and down. The spring 35 is stretched or compressed during this process. Throughout the entire process, as the slider 33 continues to move... In this process, the steel foot placement basket 314 first enters the pickling tank 4 to pickle the steel foot. Next, the steel foot placement basket 314 enters the cleaning tank 5 to clean off the residual pickling solution on the surface of the steel foot. Finally, the steel foot placement basket 314 enters the galvanizing tank 61 to galvanize the surface of the steel foot. After the galvanizing is completed, the gear 313 meshes with the rack 316, and the gear 313 rotates, which in turn drives the follower shaft 312 to rotate. The follower shaft 312 then drives the steel foot placement basket 314 to flip, allowing the galvanized steel foot to be poured out of the basket. This invention enables the steel foot surface to be pickled first, then the residual pickling solution to be cleaned, and then galvanized, improving the efficiency of galvanizing the steel foot surface and reducing the rework rate.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A galvanizing equipment for surface processing of steel feet, comprising steel foot processing equipment (1), characterized in that: The steel foot processing equipment (1) has a sliding groove (2) on the inner side of its upper end, a steel foot moving assembly (3) in the middle of the inner side of its upper end, and a pickling tank (4), a cleaning tank (5), and a galvanizing assembly (6) in the middle of the inner side of its lower end. The steel foot processing equipment (1) includes a steel foot placement basket (314), with follower shafts (312) fixedly connected to both sides of the steel foot placement basket (314). The outer end of the follower shaft (312) is rotatably connected to a side plate (311) via a bearing. An L-shaped plate (36) is fixedly connected to the upper end of the side plate (311). A guide post (39) is fixedly connected to the outer end. A guide rail (310) is slidably connected to the outer end of the guide post (39), and a steel foot processing device (1) is fixedly connected to the outer end of the guide rail (310). A guide post (37) is fixedly connected to the upper end of each L-shaped plate (36). A moving plate (34) is slidably connected to the outer end of the guide post (37), and the guide post (37) passes through the moving plate (34). A spring (35) is fixedly connected to the lower end of the moving plate (34), and the lower end of the spring (35) is fixedly connected to the L-shaped plate (36). The spring (35) is sleeved on the guide post (37). A slider (33) is fixedly connected to the middle of the upper end of the moving plate (34).

2. The galvanizing equipment for surface processing of steel feet according to claim 1, characterized in that: Each of the following shafts (312) is fixedly connected to a gear (313) at its outer end, and each of the guide rails (310) is fixedly connected to an L-shaped strip (315) at the lower right end. Two L-shaped strips (315) are fixedly connected to a rack (316) at one end close to each other. The rack (316) and the gear (313) are on the same horizontal line.

3. The galvanizing equipment for surface processing of steel feet according to claim 1, characterized in that: The steel foot processing device (1) has a stepper motor (31) fixedly connected to the upper left side. The output end of the stepper motor (31) is fixedly connected to a rotating rod (32), and the outer end of the rotating rod (32) is provided with a threaded groove. The outer end of the rotating rod (32) is threadedly connected to a slider (33), and the rotating rod (32) passes through the slider (33). The outer end of the slider (33) is slidably connected to a groove (2).

4. The galvanizing equipment for surface processing of steel feet according to claim 1, characterized in that: The galvanizing assembly (6) includes a galvanizing box (61) fixedly connected to the steel foot processing equipment (1). The galvanizing box (61) has two symmetrically arranged slots (62) at its upper end. Each slot (62) has a fixedly connected insert post (63) at the lower end of its inner wall. The insert post (63) has a slidingly connected insert plate (64) on its outer surface and the insert post (63) passes through the insert plate (64). The insert plate (64) has a slidingly connected slot (62) at its outer end. A filter screen (65) is fixedly connected between the two insert plates (64).

5. A galvanizing equipment for surface processing of steel feet according to claim 1, characterized in that: The pickling tank (4) is located on the left side of the cleaning tank (5), the cleaning tank (5) is located on the left side of the galvanizing assembly (6), the cleaning tank (5) is located in the middle of the inner side of the steel foot treatment equipment (1), and the pickling tank (4) and the galvanizing assembly (6) are symmetrical about the steel foot treatment equipment (1).

6. The galvanizing equipment for surface processing of steel feet according to claim 1, characterized in that: The upper end of the guide post (37) is fixedly connected to a limiting circular plate (38), and the outer diameter of the limiting circular plate (38) is larger than the outer diameter of the guide post (37).

7. A galvanizing equipment for surface processing of steel feet according to claim 2, characterized in that: A side limiting plate (317) is fixedly connected to the end of the rack (316) away from the cleaning tank (5), and the height of the side limiting plate (317) is greater than the height of the rack (316).

8. A galvanizing equipment for surface processing of steel feet according to claim 3, characterized in that: The end of the rotating rod (32) away from the stepper motor (31) is rotatably connected to the steel foot processing device (1) via a bearing.

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