Prefabricated steel plate roadbed box mounting structure of refuse landfill

By designing a combined structure of box base, side frame and inner liner frame in the landfill, and using trapezoidal corners and hexagonal pads to increase friction, the problem of steel plate roadbed boxes tilting and sliding caused by soft roadbed in the landfill was solved, achieving a dual optimization of stability and cost.

CN223893170UActive Publication Date: 2026-02-10GUANGDONG MINGCHENG ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202520007950.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-02
Publication Date
2026-02-10
Estimated Expiration
2035-01-02

AI Technical Summary

Technical Problem

In landfills, steel plate roadbed boxes cause sinking and lifting at the pressure end when vehicles run over them due to the soft and uneven density of the roadbed, affecting driving stability. Furthermore, once deformed, they need to be replaced as a whole, increasing the cost of use.

Method used

Design a prefabricated steel plate roadbed box installation structure for landfills. Through the combination of box base, side frame and inner liner frame, trapezoidal corner inserts and hexagonal pads are used to increase friction, and the cover plate and frame components can be partially replaced when deformed.

Benefits of technology

It effectively prevents the steel plate roadbed box from tilting or sliding, improves driving stability, and reduces the cost of use by replacing some parts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of roadbed boxes, in particular to a refuse landfill prefabricated steel plate roadbed box mounting structure which comprises a box base. The box comprises a box base and further comprises side frames and inner container frames, the front end and one side of the box base are jointly and fixedly connected with the side frames, the upper end of the box base is fixedly connected with a cover plate, the rear end and the other side of the box base are each fixedly connected with two trapezoidal inserting corners, four trapezoidal inserting grooves are formed in the lower ends of the side frames, and the two inner container frames are installed in the box base. By arranging the box base, the side frame and the inner container frame, after the trapezoidal inserting corners are inserted into the trapezoidal inserting grooves of another steel plate roadbed box, a plurality of steel plate roadbed boxes can be spliced together through the bolts, meanwhile, the hexagonal cushion blocks can serve as reinforcing structures of the trapezoidal inserting corners, friction force between the lower ends of the steel plate roadbed boxes and a roadbed can be increased, and therefore the roadbed structure is improved. When the steel plate roadbed box deforms, the cover plate and the inner container frame are taken out in time, so that the cover plate, the longitudinal framework and the transverse framework are replaced, and parts of the steel plate roadbed box can be partially replaced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to embankment box field especially relates to garbage landfill prefabricated steel plate embankment box mounting structure. BACKGROUND

[0002] Steel plate embankment box is a kind of material commonly used in road foundation engineering, it has the advantages such as high strength, good stability, construction is convenient, therefore, it has been widely applied in road construction, steel plate embankment box is mainly composed of a framework, framework is formed by longitudinal main reinforcement framework and transverse framework, the surface of framework is sealed with a patterned antiskid steel plate, and the reverse is sealed with flat steel plate, and the whole forms a box, in garbage landfill, steel plate embankment box can increase the direct contact area with garbage, improve the bearing capacity of garbage, and be used as temporary road for vehicle to pass through, to solve the problem of vehicle entering landfill.

[0003] When vehicle works in garbage landfill, the lower embankment is relatively soft and unevenly dense garbage, so when vehicle is rolled on steel plate embankment box, the compression end of steel plate embankment box is prone to sink, and the other end is prone to lift, thereby causing adverse effects on the stability of vehicle driving, and steel plate embankment box needs to be replaced as a whole after deformation, thereby increasing the use cost of embankment box.

[0004] Therefore, in view of the fact that steel plate embankment box in garbage landfill is prone to sink at compression end when being rolled, and the other end is prone to lift, and steel plate embankment box needs to be replaced as a whole after deformation, garbage landfill prefabricated steel plate embankment box mounting structure can be designed to splice multiple steel plate embankment boxes together, increase the friction between the lower end of steel plate embankment box and embankment, and replace parts of steel plate embankment box, thereby solving the above problems. INNOVATION CONTENT

[0005] In order to overcome the use process of steel plate embankment box in garbage landfill, because the embankment is relatively soft and unevenly dense garbage, so when vehicle is rolled on steel plate embankment box, the compression end of steel plate embankment box is prone to sink, and the other end is prone to lift, thereby causing adverse effects on the stability of vehicle driving, and steel plate embankment box needs to be replaced as a whole after deformation, thereby increasing the use cost of embankment box.

[0006] The technical scheme of the utility model is as follows: garbage landfill prefabricated steel plate embankment box mounting structure, including box base;It also includes side frame and inner container frame, the front end of box base and one side are fixedly connected with side frame, the upper end of box base is fixedly connected with cover plate, the rear end of box base and the other side are fixedly connected with two trapezoidal corners, four trapezoidal slots are formed in the lower end of side frame, two inner container frames are installed in the inside of box base, longitudinal frame is fixedly connected in the inside of inner container frame, and transverse frame is fixedly connected on longitudinal frame.

[0007] Preferably, after inserting the trapezoidal corner piece into the trapezoidal slot of another steel plate roadbed box, the bolts are screwed into the threaded grooves on the side frame to fix the trapezoidal corner piece in the trapezoidal slot. The trapezoidal shape design of the corner piece can reduce uneven stress at the corners, allowing multiple steel plate roadbed boxes to be spliced ​​together. At the same time, the hexagonal pads not only serve as reinforcement for the trapezoidal corner pieces but also increase the friction between the lower end of the steel plate roadbed box and the roadbed. Furthermore, when the steel plate roadbed box deforms, the deformation of the top cover plate is greater than that of the longitudinal and transverse frames at the lower end of the cover plate, and the deformation of the longitudinal and transverse frames is greater than that of the bottom end of the box base. Therefore, when the steel plate roadbed box deforms, the cover plate and inner frame should be removed in time to replace the cover plate, longitudinal frames, and transverse frames, thus partially replacing the components of the steel plate roadbed box.

[0008] Preferably, a lower reinforcing rib is provided at the lower end between the two inner liner frames, and an upper reinforcing rib is provided at the upper end between the two inner liner frames. The lower reinforcing rib is fixedly connected to the box base, and the upper reinforcing rib is fixedly connected to the lower end face of the cover plate.

[0009] Preferably, the front and rear ends and both sides of the lower reinforcing rib are provided with threaded cylinders that are fixed to the box base, and the front and rear ends and both sides of the upper reinforcing rib are provided with threaded cylinders that are fixed to the lower end face of the cover plate.

[0010] Preferably, hexagonal pads are fixedly connected to one side and the front end of the lower end face of the box base, and the lower end face of the hexagonal pads and the lower end face of the trapezoidal corner are set at the same horizontal height.

[0011] Preferably, the outer side of the inner liner frame is provided with five positioning grooves, and the positioning grooves are slidably connected to the threaded cylinder.

[0012] Preferably, the upper surface of the side frame has four threaded grooves whose lower ends communicate with the trapezoidal slots, and the upper surface of the cover plate has eight threaded grooves whose lower ends communicate with the threaded cylinder.

[0013] Preferably, bolts are threaded into the threaded grooves, and the diameter and thread configuration of the threaded grooves can be matched with trapezoidal inserts and threaded cylinder threads.

[0014] The beneficial effects of this utility model are:

[0015] By setting up a base, side frames, and inner liner frames, trapezoidal inserts can be inserted into trapezoidal slots of other steel plate roadbed boxes, and multiple steel plate roadbed boxes can be spliced ​​together with bolts. At the same time, hexagonal pads not only serve as reinforcement structures for the trapezoidal inserts but also increase the friction between the lower end of the steel plate roadbed box and the roadbed, thereby preventing the steel plate roadbed box from tilting or sliding and affecting the stability of the vehicle during movement. Furthermore, when the steel plate roadbed box deforms, the cover plate and inner liner frame can be removed in time to replace the cover plate, longitudinal frame, and transverse frame, allowing for partial replacement of the steel plate roadbed box components and reducing the operating cost of the steel plate roadbed box. Attached Figure Description

[0016] Figure 1 The diagram shown is an overall structural schematic of the prefabricated steel plate roadbed box installation structure for landfills according to this utility model.

[0017] Figure 2 The diagram shown is a schematic representation of the trapezoidal insertion corner structure of the prefabricated steel plate roadbed box installation structure for landfills according to this utility model.

[0018] Figure 3 The diagram shown is a schematic diagram of the side frame structure of the prefabricated steel plate roadbed box installation structure for landfills according to this utility model.

[0019] Figure 4 The diagram shown is a schematic diagram of the cover plate structure of the prefabricated steel plate roadbed box installation structure for landfills according to this utility model.

[0020] Figure 5 The diagram shown is a schematic diagram of the hexagonal pad structure of the prefabricated steel plate roadbed box installation structure for landfills according to this utility model.

[0021] Figure 6 The diagram shown is a schematic representation of the inner frame structure of the prefabricated steel plate roadbed box installation structure for landfills according to this utility model.

[0022] Explanation of reference numerals in the attached drawings: 1. Box base; 2. Side frame; 3. Cover plate; 4. Trapezoidal corner; 5. Trapezoidal slot; 6. Lower reinforcing rib; 7. Upper reinforcing rib; 8. Threaded cylinder; 9. Hexagonal pad; 10. Inner frame; 11. Positioning groove; 12. Longitudinal frame; 13. Transverse frame; 14. Threaded groove; 15. Bolt. Detailed Implementation

[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0024] Please see Figures 1-6This utility model provides an embodiment of a prefabricated steel plate roadbed box installation structure for landfills, including a box base 1; it also includes side frames 2 and inner liner frames 10. The front end and one side of the box base 1 are fixedly connected to the side frame 2, and the upper end of the box base 1 is fixedly connected to the cover plate 3. The rear end and the other side of the box base 1 are fixedly connected to two trapezoidal inserts 4. The lower end of the side frame 2 is provided with four trapezoidal slots 5. Two inner liner frames 10 are installed inside the box base 1. The inner liner frames 10 are fixedly connected to the interior of each inner liner frame 10, and the longitudinal frames 12 are fixedly connected to the transverse frames 13. After inserting the trapezoidal inserts 4 into the trapezoidal slots 5 of another steel plate roadbed box, the bolts 15 are screwed into the threaded grooves 14 on the side frame 2 to secure the trapezoidal inserts. Angle 4 is fixed in trapezoidal slot 5, and the trapezoidal shape design of trapezoidal angle 4 can reduce uneven stress at the corners of trapezoidal angle 4, so as to splice multiple steel plate roadbed boxes together. At the same time, hexagonal pad 9 can not only serve as a reinforcing structure for trapezoidal angle 4, but also increase the friction between the lower end of the steel plate roadbed box and the roadbed. When the steel plate roadbed box deforms, the deformation of the uppermost cover plate 3 is greater than that of the longitudinal frame 12 and transverse frame 13 at the lower end of the cover plate 3. The deformation of the longitudinal frame 12 and transverse frame 13 is greater than that of the bottom end of the box base 1. Therefore, when the steel plate roadbed box deforms, the cover plate 3 and inner frame 10 should be removed in time to replace the cover plate 3, longitudinal frame 12 and transverse frame 13, so as to partially replace the components of the steel plate roadbed box.

[0025] Please see Figures 2-6 In this embodiment, a lower reinforcing rib 6 is provided at the lower end between the two inner liner frames 10, and an upper reinforcing rib 7 is provided at the upper end between the two inner liner frames 10. The lower reinforcing rib 6 is fixedly connected to the box base 1, and the upper reinforcing rib 7 is fixedly connected to the lower end face of the cover plate 3. The lower reinforcing rib 6 is used to enhance the structural strength of the side frame 2, and the upper reinforcing rib 7 is used to enhance the structural strength of the cover plate 3. Threaded cylinders 8 that are fixedly connected to the box base 1 are provided at the front and rear ends and on both sides of the lower reinforcing rib 6, and threaded cylinders 8 that are fixedly connected to the lower end face of the cover plate 3 are provided at the front and rear ends and on both sides of the upper reinforcing rib 7. Hexagonal pads 9 are fixedly connected to one side and the front end of the lower end face of the box base 1, and the lower end face of the hexagonal pad 9 and the lower end face of the trapezoidal insert 4 are set at the same horizontal height.

[0026] Please see Figure 1 , Figure 2 , Figure 3 and Figure 5 In this embodiment, five positioning grooves 11 are provided on the outer side of the inner frame 10, and the positioning grooves 11 are slidably connected to the threaded cylinder 8. Four threaded grooves 14 with their lower ends connected to the trapezoidal slot 5 are provided on the upper end surface of the side frame 2, and eight threaded grooves 14 with their lower ends connected to the threaded cylinder 8 are provided on the upper end surface of the cover plate 3. Bolts 15 are threadedly fitted in the threaded grooves 14, and the hole diameter and thread setting of the threaded grooves 14 can be threadedly fitted to the trapezoidal slot 4 and the threaded cylinder 8.

[0027] In use, after inserting the trapezoidal insert 4 into the trapezoidal slot 5 of another steel plate roadbed box, the bolt 15 is screwed into the threaded groove 14 on the side frame 2 to fix the trapezoidal insert 4 in the trapezoidal slot 5. The trapezoidal shape design of the trapezoidal insert 4 can reduce the uneven force at the corners of the trapezoidal insert 4, so as to splice multiple steel plate roadbed boxes together. At the same time, the hexagonal pad 9 can not only serve as a reinforcing structure for the trapezoidal insert 4, but also increase the friction between the lower end of the steel plate roadbed box and the roadbed, thereby preventing the steel plate roadbed box from tilting or sliding, which would affect the stability of the vehicle during movement.

[0028] Furthermore, when the steel plate roadbed box deforms, the deformation of the top cover plate 3 is greater than that of the longitudinal frame 12 and the transverse frame 13 at the bottom of the cover plate 3. The deformation of the longitudinal frame 12 and the transverse frame 13 is greater than that of the bottom of the box base 1. Therefore, when the steel plate roadbed box deforms, the cover plate 3 and the inner frame 10 should be removed in time to replace the cover plate 3, the longitudinal frame 12 and the transverse frame 13, so as to partially replace the components of the steel plate roadbed box and reduce the use cost of the steel plate roadbed box.

[0029] Through the above steps, by setting the base 1, side frame 2, and inner frame 10, the trapezoidal insert 4 is inserted into the trapezoidal slot 5 of another steel plate roadbed box, and multiple steel plate roadbed boxes can be spliced ​​together by bolts 15. At the same time, the hexagonal pad 9 not only serves as a reinforcing structure for the trapezoidal insert 4, but also increases the friction between the lower end of the steel plate roadbed box and the roadbed, thereby preventing the steel plate roadbed box from tilting or sliding, which would affect the stability of the vehicle during movement. Furthermore, when the steel plate roadbed box deforms, the cover plate 3 and inner frame 10 can be removed in time to replace the cover plate 3, longitudinal frame 12, and transverse frame 13, thus partially replacing the components of the steel plate roadbed box and reducing the usage cost of the steel plate roadbed box.

Claims

1. A precast steel plate roadbed box installation structure for landfills, comprising a box base (1); characterized in that: It also includes a side frame (2) and an inner frame (10). The front end and one side of the box base (1) are fixedly connected to the side frame (2). The upper end of the box base (1) is provided with a cover plate (3). The rear end and the other side of the box base (1) are fixedly connected to two trapezoidal corner brackets (4). The lower end of the side frame (2) is provided with four trapezoidal slots (5). The inside of the box base (1) is equipped with two inner frames (10). The inside of the inner frames (10) is fixedly connected to a longitudinal frame (12). The longitudinal frame (12) is fixedly connected to a transverse frame (13).

2. The precast steel plate roadbed box installation structure for landfills according to claim 1, characterized in that: A lower reinforcing rib (6) is provided at the lower end between the two inner liner frames (10), and an upper reinforcing rib (7) is provided at the upper end between the two inner liner frames (10). The lower reinforcing rib (6) is fixed to the box base (1), and the upper reinforcing rib (7) is fixed to the lower end face of the cover plate (3).

3. The precast steel plate roadbed box installation structure for landfills according to claim 2, characterized in that: The front and rear ends and both sides of the lower reinforcing rib (6) are provided with threaded cylinders (8) that are fixed to the box base (1), and the front and rear ends and both sides of the upper reinforcing rib (7) are provided with threaded cylinders (8) that are fixed to the lower end face of the cover plate (3).

4. The precast steel plate roadbed box installation structure for landfills according to claim 1, characterized in that: Hexagonal pads (9) are fixedly connected to one side and the front end of the lower end face of the box base (1), and the lower end face of the hexagonal pads (9) and the lower end face of the trapezoidal insert (4) are set at the same horizontal height.

5. The precast steel plate roadbed box installation structure for landfills according to claim 3, characterized in that: Five positioning grooves (11) are provided on the outer side of the inner frame (10), and the positioning grooves (11) are slidably connected to the threaded cylinder (8).

6. The precast steel plate roadbed box installation structure for landfills according to claim 3, characterized in that: The upper surface of the side frame (2) has four threaded grooves (14) whose lower ends are connected to the trapezoidal slot (5), and the upper surface of the cover plate (3) has eight threaded grooves (14) whose lower ends are connected to the threaded cylinder (8).

7. The precast steel plate roadbed box installation structure for landfills according to claim 6, characterized in that: Bolts (15) are threaded in all the threaded grooves (14), and the hole diameter and thread setting of the threaded grooves (14) can be threaded in conjunction with the trapezoidal insert (4) and the threaded cylinder (8).