Coupling for tape winding vehicle

By employing the intermediate disc protrusion and trapezoidal slot assembly of the half-coupling in the hydraulic conveyor coupling, along with the design of heat-conducting components and heat-conducting pipes, the problems of thermal deformation and detachment of the coupling under high pressure, high temperature, and high torque environments have been solved, resulting in lower replacement costs and a longer service life.

CN223894800UActive Publication Date: 2026-02-10BEIJING CHINA COAL COAL WASHING TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520905778.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-09
Publication Date
2026-02-10
Estimated Expiration
2035-05-09

AI Technical Summary

Technical Problem

Commonly available couplings are prone to thermal deformation under the high pressure, high temperature and high torque environment of hydraulic conveyor belts, leading to detachment and high replacement costs.

Method used

A tape-driven automotive coupling was designed, which uses protruding teeth on both sides of the intermediate disc to assemble with trapezoidal slots of the half coupling. Combined with the modular design of heat-conducting components and heat-conducting pipes, it prevents thermal deformation, improves heat dissipation, and reduces replacement costs.

Benefits of technology

It effectively prevents the coupling from falling off under high pressure, high temperature, and high torque conditions, extending its service life and reducing replacement frequency and cost.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223894800U_ABST
    Figure CN223894800U_ABST
Patent Text Reader

Abstract

The utility model discloses a coupler for a tape winder, and relates to the field of mechanical parts. The coupler for the tape winding vehicle comprises two groups of half couplings and a middle disc arranged between the two groups of half couplings. According to the coupler for the tape coiling vehicle, the middle disc is assembled with the trapezoidal insertion grooves in the half couplings through the trapezoidal convex teeth on the two sides, so that the two half couplings and the middle disc cannot axially move, and the situation that the half couplings and the middle disc deform due to axial movement impact, so that an assembly gap is enlarged, and falling occurs is avoided; meanwhile, a heat conduction piece is arranged in the middle of the middle disc, a heat conduction pipe is arranged on the outer wall of the middle disc, the heat conduction pipe is outwards inserted into a heat conduction groove from an assembly groove, and a baffle ring in a shaft insertion groove is used for positioning the heat conduction piece, so that heat on the middle disc can be transmitted to the heat conduction pipe through the heat conduction piece and diffused outwards, and the heat dissipation effect is improved; and meanwhile, a modular assembly design is adopted, so that the replacement cost is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to mechanical parts technical field, concretely is a kind of coupling for tape winding vehicle. BACKGROUND

[0002] In the field of coal, the belt replacement task of belt conveyor can be efficiently completed by hydraulic tape winding vehicle, however, during the operation of collecting and releasing belt, the deviation caused by inaccurate manufacturing and installation, deformation or thermal expansion during work and other reasons, causes the belt to deviate and fall off during winding, which seriously affects the work efficiency of belt collecting and releasing, therefore, the coupling is used for transmission for the connection of driving shaft and driven shaft.

[0003] However, the common coupling on the market is used, due to the characteristics of high pressure, high temperature and high torque in the working environment of hydraulic tape winding vehicle, the coupling is prone to thermal deformation during use, which causes excessive assembly gap between couplings, and the transmission process is further affected by vibration, which is more prone to falling off, and the overall replacement cost is also relatively high, therefore, a kind of coupling for tape winding vehicle is provided to solve the above problems. UTILITY MODEL CONTENTS

[0004] In view of the deficiencies of the prior art, the utility model provides a kind of coupling for tape winding vehicle, solve the common coupling on the market in use, due to the characteristics of high pressure, high temperature and high torque in the working environment of hydraulic tape winding vehicle, the coupling is prone to thermal deformation during use, prone to falling off, the overall replacement cost is high Problem.

[0005] To achieve the above purpose, the utility model is realized by the following technical scheme: a kind of coupling for tape winding vehicle, including two groups of half couplings and the intermediate disc installed between two groups of half couplings, the two sides of the intermediate disc are provided with convex teeth, and two groups of convex teeth are perpendicular to each other, the end of the convex tooth away from the intermediate disc expands to both sides to make the convex tooth section trapezoidal;

[0006] The heat conducting member is movably arranged in the interior of the intermediate disc, and the outer wall of the intermediate disc is assembled with a plurality of heat conducting pipes arranged in annular array, and the inner end of the heat conducting pipe is in contact with the heat conducting member for conducting heat outward on the intermediate disc.

[0007] Preferably, the half coupling includes an assembly sleeve and a tooth disc integrally formed at the end of the assembly sleeve, and the tooth disc is provided with a trapezoidal insertion slot matched with the convex tooth.

[0008] Preferably, the assembly sleeve and the tooth disc are provided with a shaft insertion slot in the middle, and transmission grooves are symmetrically arranged on the inner wall of the shaft insertion slot.

[0009] Preferably, the outer diameter of the end of the assembly sleeve close to the disc is in a form of increasing, so that the assembly sleeve and the disc have stronger anti-torsional deformation effect.

[0010] Preferably, the inner end of the heat conduction groove of the intermediate disc is extended into the assembly groove.

[0011] Preferably, the inner end of the heat conduction groove of the intermediate disc is extended into the assembly groove.

[0012] Preferably, the diameter of the assembly groove is greater than the length of the heat conduction pipe.

[0013] Preferably, the inner diameter of the heat conduction groove is in a form of shrinking from inside to outside, and the outer diameter of the heat conduction pipe is adapted to the inner diameter of the heat conduction groove.

[0014] Preferably, the heat conduction pipe and the heat conduction piece are both made of pure copper material.

[0015] The utility model discloses a kind of coupling for tape winding vehicle, it has the beneficial effects as follows: intermediate disc is assembled with trapezoidal insertion slot on half coupling by two sides trapezoidal convex tooth, so that two groups of half coupling and intermediate disc do not move axially, avoid the situation that half coupling and intermediate disc are deformed to cause assembly gap to increase and then fall off due to axial movement impact, simultaneously set heat conduction piece in intermediate disc, set heat conduction pipe on the outer wall of intermediate disc, heat conduction pipe is inserted to the inside of heat conduction groove from assembly groove, and heat conduction piece is positioned using the stop ring in the inside of shaft insertion slot, so that heat on the intermediate disc can be transferred to heat conduction pipe by heat conduction piece, spread outward, improve heat dissipation effect, simultaneously modular assembly design is used, and replacement cost is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or prior art, the drawings needed to be used in the following embodiment or prior art description will be simply introduced, and obviously, the drawings in the following description are only some embodiments of the utility model, and for ordinary skilled in the art, other drawings can be obtained according to these drawings without creating labor.

[0017] Figure 1 It is overall surface structure schematic diagram of the utility model;

[0018] Figure 2 It is overall structure explosion schematic diagram of the utility model;

[0019] Figure 3 It is half coupling internal structure sectional view of the utility model;

[0020] Figure 4 This is a cross-sectional view of the internal structure of the intermediate disk of this utility model.

[0021] In the diagram: 1. Half coupling; 11. Assembly set; 12. Gear ring; 13. Shaft slot; 14. Transmission slot; 15. Retaining ring; 16. Trapezoidal slot; 2. Intermediate disc; 22. Protruding tooth; 23. Heat-conducting component; 24. Heat-conducting groove; 25. Heat-conducting pipe; 26. Assembly slot. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0023] This application provides a coupling for a tape reel truck, which solves the problem that common couplings on the market are prone to thermal deformation and detachment during use due to the high pressure, high temperature and high torque characteristics of the hydraulic tape reel truck's working environment, resulting in high overall replacement costs.

[0024] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.

[0025] This utility model discloses a tape-wound automotive coupling, according to the attached... Figures 1-4 As shown, the coupling includes two sets of half-couplings 1 and an intermediate disc 2 installed between the two sets of half-couplings 1. Both sides of the intermediate disc 2 are provided with protruding teeth 22, and the two sets of protruding teeth 22 are perpendicular to each other. The end of the protruding teeth 22 away from the intermediate disc 2 expands to both sides so that the cross section of the protruding teeth 22 is trapezoidal. The half-coupling 1 includes a fitting 11 and a toothed disc 12 integrally formed at the end of the fitting 11. The toothed disc 12 is provided with a trapezoidal slot 16 adapted to the protruding teeth 22, so that the intermediate disc 2 is assembled with the trapezoidal slot 16 on the half-coupling 1 through the trapezoidal protruding teeth 22 on both sides. This prevents the two sets of half-couplings 1 and the intermediate disc 2 from axially moving, avoiding the situation where axial movement impacts the half-couplings 1 and the intermediate disc 2, causing deformation and increasing the assembly gap, thus preventing them from falling off.

[0026] The intermediate disk 2 has a heat-conducting component 23 inside, and multiple heat-conducting pipes 25 arranged in a ring array on the outer wall of the intermediate disk 2. The inner end of the heat-conducting pipe 25 contacts the heat-conducting component 23 to conduct heat from the intermediate disk 2 outward, so that the heat from the intermediate disk 2 can be transferred to the heat-conducting pipe 25 through the heat-conducting component 23 and diffused outward, improving the heat dissipation effect. At the same time, the modular assembly design reduces replacement costs.

[0027] A shaft slot 13 is provided through the middle of the assembly 11 and the gear plate 12, and transmission grooves 14 are symmetrically opened on both sides of the inner wall of the shaft slot 13. The design of two sets of transmission grooves 14 allows the other set of transmission grooves 14 to be used when one set of transmission grooves 14 is worn, thereby extending the service life of the half coupling 1.

[0028] The outer diameter of the fitting 11 near the chainring 12 increases gradually to provide a stronger anti-torsional deformation effect between the fitting 11 and the chainring 12, thus preventing the fitting 11 from tortuous deformation and tearing during high torque use.

[0029] A retaining ring 15 is integrally formed inside the shaft slot 13 near the middle disk 2. The retaining ring 15 abuts against the end of the heat-conducting component 23, so that the heat-conducting component 23 can be kept inside the middle disk 2 and prevent it from sliding into the shaft slot 13.

[0030] The middle plate 2 has an assembly groove 26 adapted to the heat-conducting component 23 in the middle part, and multiple heat-conducting grooves 24 adapted to the heat-conducting pipe 25 are formed on the outer wall of the middle plate 2. The inner end of the heat-conducting groove 24 extends into the assembly groove 26. The diameter of the assembly groove 26 is larger than the length of the heat-conducting pipe 25. The inner diameter of the heat-conducting groove 24 is tapered from the inside to the outside. The outer diameter of the heat-conducting pipe 25 is adapted to the inner diameter of the heat-conducting groove 24, so that the heat-conducting pipe 25 can be directly put into the assembly groove 26 and then assembled from the assembly groove 26 into the heat-conducting groove 24. The heat-conducting groove 24 is thicker inside and thinner outside, so that the heat-conducting pipe 25 can be stuck in the heat-conducting groove 24 to prevent it from falling off.

[0031] Both the heat pipe 25 and the heat-conducting component 23 are made of pure copper, which has a better heat conduction effect. The half coupling 1 and the intermediate plate 2 are made of tungsten steel or alloy steel, which has stronger hardness and anti-torsional deformation effect.

[0032] Working principle: In use, the two sets of half-couplings 1 are connected to the drive shaft and driven shaft of the winding cart respectively through shaft slots 13. At the same time, the intermediate plate 2 is assembled with the trapezoidal slots 16 on the half-couplings 1 through trapezoidal protrusions 22 on both sides. This prevents the two sets of half-couplings 1 and the intermediate plate 2 from axially moving, avoiding axial movement and impact that could cause deformation of the half-couplings 1 and the intermediate plate 2, resulting in increased assembly gaps and detachment. At the same time, a heat-conducting component 23 is set in the middle of the intermediate plate 2, and a heat-conducting pipe 25 is set on the outer wall of the intermediate plate 2. The heat-conducting pipe 25 is inserted outward from the assembly slot 26 into the heat-conducting groove 24. The retaining ring 15 inside the shaft slot 13 positions the heat-conducting component 23, so that the heat on the intermediate plate 2 can be transferred to the heat-conducting pipe 25 through the heat-conducting component 23 and diffused outward, improving the heat dissipation effect. The modular assembly design reduces replacement costs.

[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A coupling for a tape reel vehicle, comprising two sets of half-couplings (1) and an intermediate disc (2) installed between the two sets of half-couplings (1), characterized in that, Both sides of the intermediate disk (2) are provided with protruding teeth (22), and the two sets of protruding teeth (22) are perpendicular to each other. The end of the protruding tooth (22) away from the intermediate disk (2) expands to both sides so that the cross section of the protruding tooth (22) is trapezoidal. The intermediate disk (2) is equipped with a heat-conducting component (23) inside, and a plurality of heat-conducting pipes (25) arranged in a ring array are mounted on the outer wall of the intermediate disk (2). The inner end of the heat-conducting pipe (25) is in contact with the heat-conducting component (23) to conduct heat from the intermediate disk (2) outward.

2. The coupling for a tape reel vehicle according to claim 1, characterized in that: The half coupling (1) includes a mounting bracket (11) and a toothed disc (12) integrally formed on the end of the mounting bracket (11). The toothed disc (12) has a trapezoidal slot (16) adapted to the protruding tooth (22).

3. A coupling for a tape reel vehicle according to claim 2, characterized in that: The assembly (11) and the toothed plate (12) are provided with a shaft slot (13) through the middle, and the inner wall of the shaft slot (13) is symmetrically provided with transmission grooves (14) on both sides.

4. A coupling for a tape reel vehicle according to claim 2, characterized in that: The outer diameter of the fitting (11) near the toothed plate (12) increases gradually, so that the fitting (11) and the toothed plate (12) have a stronger anti-torsional deformation effect.

5. A coupling for a tape reel vehicle according to claim 3, characterized in that: The shaft slot (13) has an integrally formed retaining ring (15) at one end near the intermediate disk (2), and the retaining ring (15) abuts against the end of the heat-conducting component (23).

6. A coupling for a tape reel vehicle according to claim 1, characterized in that: The middle plate (2) has an assembly groove (26) adapted to the heat-conducting component (23) in the middle part, and the outer wall of the middle plate (2) has a plurality of heat-conducting grooves (24) adapted to the heat-conducting pipe (25), and the inner end of the heat-conducting groove (24) extends into the assembly groove (26).

7. A coupling for a tape reel vehicle according to claim 6, characterized in that: The diameter of the assembly groove (26) is greater than the length of the heat pipe (25).

8. A coupling for a tape reel vehicle according to claim 6, characterized in that: The inner diameter of the heat-conducting groove (24) is tapered from the inside out, and the outer diameter of the heat-conducting pipe (25) is adapted to the inner diameter of the heat-conducting groove (24).

9. A coupling for a tape reel vehicle according to claim 6, characterized in that: Both the heat pipe (25) and the heat-conducting component (23) are made of pure copper.