Rapid detection tool for square plate end face tooth profile

Abstract

The utility model belongs to the field of detection tools, and particularly discloses a rapid detection tool for a square plate end face tooth profile, which comprises a square plate, a clamp body, a chuck, a detection tool and a bolt, the square plate is arranged at the upper end of the clamp body, and the lower end of the clamp body is arranged on the chuck; the detection tool comprises correction teeth, a correction shaft, a positioning pin and a base. The base is a square flat plate, the correction shaft is arranged in the middle of the upper end face of the base and is a cylinder, and correction teeth are arranged on the outer wall of the correction shaft. The detection tool is installed at the upper end of the square plate after being turned over, a correction shaft of the detection tool is inserted into the first center hole, a positioning pin is inserted into the positioning hole, and correction teeth are meshed with the end face teeth. When the detection tool is used, the correction shaft and the positioning pin are rapidly inserted into the upper ends of the square plate and the clamp body, whether the machined square plate is qualified or not can be rapidly judged by observing the gap between the correction teeth and the end face teeth, the detection speed is increased, and the production cost is reduced.

Description

Technical Field

[0001] This utility model belongs to the field of inspection tooling, specifically relating to a rapid inspection tooling for the tooth profile of a square plate end face. Background Technology

[0002] The square plate is an important connecting part. One end of the square plate has end face teeth, and the tooth profile, shape, and positional accuracy of the end face teeth are subject to high requirements. When machining the end face teeth, an indexing instrument with a chuck is required. After machining each tooth profile, it needs to be rotated by a certain angle and then the machining is repeated. During the machining process, because the square plate is small and long, if it is not firmly fixed, it is very easy for the square plate to tilt, causing an angle between the axis of the machined end face teeth and the axis of the square plate. If the angle is too large, it is very easy to scrap the plate. During the machining process, the square plate is prone to vibration under the action of the cutting tool. Because the teeth of the end face teeth are small, if the vibration is too large, it is easy to deform the teeth and cause scrap.

[0003] During the processing of square plates, defective or misaligned teeth can cause scrap, which is difficult to detect from the appearance of the product. In the current technology, all the products are usually sent to the testing department for testing, which is slow and wastes manpower and resources. Utility Model Content

[0004] In view of the problems existing in the background technology, this utility model provides a rapid detection tool for the tooth profile of the end face of a square plate.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: a rapid detection fixture for the tooth profile of a square disc end face, comprising a square disc, a clamping body, a chuck, a detection fixture, and bolts. The lower end of the square disc is a first shaft, and the upper end of the square disc is a second shaft. The top surface of the second shaft is provided with end face teeth. A flange is provided between the first shaft and the second shaft, and a plurality of first through holes are evenly distributed on the flange. A first center hole is provided at the center of the square disc. The square disc is mounted on the upper end of the clamping body, and the lower end of the clamping body is mounted on the chuck.

[0006] The inspection fixture includes a calibration tooth, a calibration shaft, a positioning pin, and a base. The base is a square plate, and the calibration shaft is located in the middle of the upper surface of the base. The calibration shaft is cylindrical, and the outer wall of the calibration shaft is provided with calibration teeth. The positioning pin is located on the upper surface of the base and is adapted to the positioning hole of the clamping body. The distance between the positioning pin and the center of the calibration shaft is equal to the distance between the positioning hole of the clamping body and the center of the second center hole. After the inspection fixture is flipped over, it is installed on the upper end of the square plate. The calibration shaft of the inspection fixture is inserted into the first center hole, the positioning pin is inserted into the positioning hole, and the calibration tooth meshes with the end face tooth.

[0007] The clamp body includes an upper clamp seat and a lower fixing shaft; the clamp seat has a second central hole at its center, a first groove on its upper surface, and a plurality of first threaded holes evenly distributed on the bottom surface of the first groove; the clamp seat has a positioning hole on its upper surface; the first shaft of the square plate is inserted into the second central hole, and the lower surface of the flange contacts the bottom surface of the first groove; the bolt passes through the first through hole and is installed in the first threaded hole; the fixing shaft of the clamp body is mounted on the chuck.

[0008] The inner diameter of the first central hole is matched with the diameter of the correction shaft.

[0009] The correction teeth are coaxial with the central axis of the correction shaft.

[0010] The end face teeth are adapted to the correction teeth.

[0011] The beneficial effects of this utility model are as follows: This utility model provides a quick inspection fixture for the tooth profile of the end face of a square plate. When using this inspection fixture, the correction shaft and positioning pin are quickly inserted into the upper end of the square plate and the clamping body. By observing the gap between the correction teeth and the end face teeth, it is possible to quickly determine whether the processed square plate is qualified, thereby improving the inspection speed and reducing the production cost. Attached Figure Description

[0012] Figure 1 This is the front view of the present invention.

[0013] Figure 2 This is a schematic diagram of a square plate.

[0014] Figure 3 This is a schematic diagram of the clamping device.

[0015] Figure 4 This is a schematic diagram of the back of the clamp.

[0016] Figure 5 This is a schematic diagram of the testing fixture.

[0017] In the diagram: 1. Square plate, 2. Fixture body, 3. Chuck, 4. Inspection fixture, 5. Bolt, 11. End face tooth, 12. First center hole, 13. First shaft, 14. Flange, 15. First through hole, 16. Second shaft, 21. Fixture base, 22. First groove, 23. First threaded hole, 24. Second center hole, 25. Positioning hole, 26. Fixed shaft, 41. Alignment tooth, 42. Alignment shaft, 43. Positioning pin, 44. Base. Detailed Implementation

[0018] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0019] The following is in conjunction with the appendix Figure 1-5 The specific embodiments of this utility model are further described in detail: A rapid inspection fixture for the tooth profile of a square plate end face includes a square plate 1, a clamping body 2, a chuck 3, an inspection fixture 4, and bolts 5. The clamping body 2 includes an upper clamping seat 21 and a lower fixing shaft 26; the fixing shaft 26 of the clamping body 2 is mounted on the chuck 3; the clamping seat 21 has a second center hole 24 at its center, and a first groove 22 is provided on the upper surface of the clamping seat 21. The bottom surface of the first groove 22 is evenly distributed with a plurality of first threaded holes 23; the first... The groove 22 is a square countersunk hole, and the side length of the first groove 22 is not less than the side length of the flange 14. In this embodiment, the first threaded hole 23 and the second central hole 24 are both through holes to allow cutting fluid and debris to flow out from the first threaded hole 23 and the second central hole 24 during machining. The lower end of the square plate 1 is a first shaft 13, the outer diameter of which is adapted to the diameter of the second central hole 24, and the first shaft 13 is inserted into the second central hole 24. During machining, the first shaft 13 is inserted into the second central hole 24 to prevent the square plate 1 from... During processing, the force causes tilting, affecting the position of the end face teeth 11; the upper end of the square plate 1 is the second shaft 16, and the top surface of the second shaft 16 is provided with end face teeth 11; the horizontal height of the end face teeth 11 is greater than the horizontal height of the upper end face of the fixture seat 21. During processing, the height of the end face teeth 11 being greater than the height of the fixture seat 21 can effectively prevent tool interference; a flange 14 is provided between the first shaft 13 and the second shaft 16. The flange 14 is a square thin plate. In this embodiment, the flange 14 is a square thin plate, and the first groove 22 and the flange 14 are connected to the first groove 22. The flange 14 is compatible, and in actual use, the structure of the first groove 22 can be changed according to the specific structure of the flange 14. When the first shaft 13 is inserted into the second center hole 24, the lower end face of the flange 14 contacts the bottom surface of the first groove 22 and is fixed with bolts 5, which can effectively prevent the square plate 1 from being displaced due to force during processing. In actual use, the upper end face of the bolt 5 is generally not higher than the upper end face of the fixture seat 21 to avoid interference with the tool. The upper end face of the fixture seat 21 is provided with positioning holes 25.

[0020] The inspection fixture 4 includes a calibration tooth 41, a calibration shaft 42, a positioning pin 43, and a base 44. The base 44 is a square plate, and the calibration shaft 42 is located in the middle of the upper surface of the base 44. The calibration shaft 42 is cylindrical, and its diameter is adapted to the inner diameter of the first central hole 12. The calibration tooth 41 is located on the outer wall of the calibration shaft 42. The calibration tooth 41 is coaxial with the central axis of the calibration shaft 42 and is adapted to the end face tooth 11. The positioning pin 43 is located on the upper surface of the base 44 and is aligned with the positioning hole 2. 5. The positioning pin 43 is equidistant from the center of the correction shaft 42 and the positioning hole 25 is equidistant from the center of the second center hole 24. In actual use, the testing fixture 4 is first inverted and installed on the upper end of the square plate 1. At this time, the correction shaft 42 of the testing fixture 4 is inserted into the first center hole 12 and the positioning pin 43 is inserted into the positioning hole 25. When the correction tooth 41 is fully engaged with the end face tooth 11, the square plate 1 is qualified. When the correction tooth 41 is not fully engaged with the end face tooth 11 or there is a certain angle, the square plate 1 is unqualified.

[0021] The usage process of this utility model is as follows: First, the fixing shaft 26 of the clamp body 2 is installed on the chuck 3; after installation, the first shaft 13 of the square plate 1 to be processed is inserted into the second center hole 24; the lower end face of the flange 14 is brought into contact with the bottom surface of the first groove 22 and fixed with bolts 5; after the square plate 1 is installed, processing is performed; after the end face teeth 11 are processed, the detection fixture 4 is reversed and installed on the upper end of the square plate 1. At this time, the correction shaft 42 of the detection fixture 4 is inserted into the first center hole 12, and the positioning pin is used. 43 is inserted into the positioning hole 25. When the correction tooth 41 and the end face tooth 11 are fully engaged, the square plate 1 is qualified; when the correction tooth 41 and the end face tooth 11 are not fully engaged or there is a certain angle, the square plate 1 is unqualified. At this time, if the square plate 1 is qualified, it is removed from the fixture 2 and the next workpiece is processed. If the square plate 1 is unqualified, it can be repaired to be qualified on the machine tool. If it cannot be repaired, the square plate 1 is removed from the fixture 2 and placed in the unqualified workpiece area for recycling and the next workpiece is processed.

[0022] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

[0023] The parts of this utility model not described in detail are existing technologies.

Claims

1. A rapid inspection fixture for the tooth profile of a square plate end face, comprising a square plate (1), a clamping body (2), a chuck (3), an inspection fixture (4), and bolts (5), characterized in that: The lower end of the square plate (1) is a first shaft (13), and the upper end of the square plate (1) is a second shaft (16). The top surface of the second shaft (16) is provided with end face teeth (11). A flange (14) is provided between the first shaft (13) and the second shaft (16). Multiple first through holes (15) are evenly distributed on the flange (14). A first center hole (12) is provided at the center of the square plate (1). The square plate (1) is installed on the upper end of the clamping body (2), and the lower end of the clamping body (2) is installed on the chuck (3). The inspection fixture (4) includes a calibration tooth (41), a calibration shaft (42), a positioning pin (43), and a base (44); the base (44) is a square plate, and the calibration shaft (42) is provided in the middle of the upper surface of the base (44). The calibration shaft (42) is a cylinder, and the calibration tooth (41) is provided on the outer wall of the calibration shaft (42); the positioning pin (43) is located on the upper surface of the base (44), and the positioning pin (43) is aligned with the positioning hole of the fixture (2). 25) Matching; the distance between the center of the positioning pin (43) and the center of the correction shaft (42) is equal to the distance between the center of the positioning hole (25) and the center of the second center hole (24) of the fixture (2); the detection fixture (4) is flipped and installed on the upper end of the square plate (1), the correction shaft (42) of the detection fixture (4) is inserted into the first center hole (12), the positioning pin (43) is inserted into the positioning hole (25), and the correction tooth (41) meshes with the end face tooth (11).

2. The rapid detection fixture for the tooth profile of a square disc end face according to claim 1, characterized in that: The clamp body (2) includes a clamp seat (21) at the upper end and a fixed shaft (26) at the lower end; the clamp seat (21) has a second center hole (24) at its center, and a first groove (22) is provided on the upper surface of the clamp seat (21). The bottom surface of the first groove (22) is evenly distributed with a plurality of first threaded holes (23); the upper surface of the clamp seat (21) has a positioning hole (25); the first shaft (13) of the square plate (1) is inserted into the second center hole (24), and the lower surface of the flange (14) is in contact with the bottom surface of the first groove (22); the bolt (5) passes through the first through hole (15) and is installed in the first threaded hole (23); the fixed shaft (26) of the clamp body (2) is installed on the chuck (3).

3. The rapid detection fixture for the tooth profile of a square disc end face according to claim 1, characterized in that: The inner diameter of the first central hole (12) is matched with the diameter of the correction shaft (42).

4. The rapid detection fixture for the tooth profile of a square disc end face according to claim 1, characterized in that: The correction tooth (41) is coaxial with the central axis of the correction shaft (42).

5. The rapid detection fixture for the tooth profile of a square disc end face according to claim 1, characterized in that: The end face teeth (11) are adapted to the correction teeth (41).

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