Recovery equipment for dipping paint based on motor stator winding

The recycling equipment, which combines a negative pressure pump and a collection pipe, achieves full-scale automated recycling of varnish impregnation waste liquid from motor stator windings. This solves the problem of incomplete waste liquid collection, improves recycling efficiency, and reduces environmental pollution.

CN223899097UActive Publication Date: 2026-02-10WUXI XINXIYUAN MECHANICAL & ELECTRICAL EQUIPMENT CO LTD
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Patent Information

Application Number
CN202423207065.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2026-02-10
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

The waste liquid generated during the impregnation process of existing motor stator windings is difficult to collect in all aspects, leading to resource waste and environmental pollution.

Method used

A device comprising a recycling bin, a collection bin, a recycling unit, and a mobile unit was designed. It utilizes a combination of a negative pressure pump and a collection pipe, along with a drive motor and a threaded rod, to achieve automated recycling and ensure comprehensive collection of waste liquid.

Benefits of technology

It improves waste liquid recycling efficiency, reduces manual intervention, ensures full collection of waste liquid, reduces production costs, and reduces environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of motor manufacturing, in particular to motor stator winding dipping paint recovery equipment, which comprises a recovery box, a plurality of groups of collection boxes, a recovery device, an adjusting device and a moving device, the top end of the recovery box is sequentially provided with the plurality of groups of collection boxes, the bottom wall of the recovery box is provided with the moving device, and the adjusting device is arranged on the bottom wall of the recovery box. A containing opening is formed in the side wall of the collecting box, the recycling device comprises a filter plate, a collecting pipe, a collecting head, a conveying pipe and a negative pressure pump, the negative pressure pump generates enough suction force to enable dipping paint waste liquid dripping below the filter plate to enter the collecting pipe through the collecting head, and then the dipping paint waste liquid is sucked into the recycling box through the collecting pipe and the conveying pipe. The collecting pipe and the collecting head move in a reciprocating mode below the filter plate, dipping paint dripping below the filter plate is comprehensively collected, after all recoverable dipping paint waste liquid is transferred to the recycling box, the negative pressure pump and the driving motor are closed, the processed motor stator winding is taken out from the placing opening, and the next procedure or packaging storage is conducted.
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Description

TECHNICAL FIELD

[0001] The utility model relates to motor manufacturing technical field, concretely is a kind of recovery equipment based on motor stator winding dip paint. BACKGROUND

[0002] It is known that motor stator is the important component of generator and starter motor etc., stator is composed of stator core, stator winding and machine base three parts, motor stator needs to be first carried out offline operation on stator core when processing, and after stator core offline, the motor stator after offline operation needs to be dipped paint, so that winding can block the direct contact between conductor or between conductor and air, prevent the short circuit between conductor, the coil damage phenomenon caused by conductor direct contact with air etc., therefore, the effect of motor stator dip paint directly influences the life of motor.

[0003] Many waste liquid will be generated after motor stator winding in dip paint process, these waste liquid if not handled properly, not only will cause resource waste, also can cause serious pollution to environment, simple mechanical device can only collect part of waste liquid, cannot realize omnibearing collection, lead to waste liquid residue more, influence recovery effect. UTILITY MODEL CONTENT

[0004] (1) technical problem solved

[0005] In view of the deficiency of prior art, the utility model provides a kind of recovery equipment based on motor stator winding dip paint.

[0006] (2) technical scheme

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a kind of recovery equipment based on motor stator winding dip paint, including recovery tank, collection tank, recovery device, adjusting device and moving device, the top of the recovery tank is successively installed with multiple groups of the collection tank, the bottom wall of the recovery tank is installed with the moving device, the lateral wall of the collection tank is equipped with placing opening, the recovery device includes filter plate, collection pipe, collection head, transmission pipe and negative pressure pump, the lower part of the collection tank is fixedly installed with the filter plate, the lower portion of the filter plate is installed with the collection pipe by the adjusting device, the bottom end of the collection pipe is installed with multiple groups of the collection head, one end lateral wall of the collection pipe is installed with the collection pipe, the collection pipe is installed with the negative pressure pump through the lateral wall of the collection tank, the collection pipe is extended to the recovery tank inner chamber by the negative pressure pump, the adjusting device includes rectangular groove, threaded rod, sliding block and drive motor, the lateral wall of the collection tank is equipped with the rectangular groove, the threaded rod is rotatably installed in the rectangular groove, the threaded rod is screwedly installed with the sliding block, the lateral wall of the sliding block is fixedly connected with one end lateral wall of the collection pipe, one end of the threaded rod is installed with the drive motor through the lateral wall of the collection tank.

[0008] In order to guide the movement of the collecting pipe, the utility model improves that the one end of the collecting box is provided with a guide groove away from the rectangular groove, the guide groove is fixedly installed with a guide rod, the guide rod is slidably installed with a guide block, and the guide block is fixedly connected with the side wall of the one end of the collecting pipe away from the sliding block.

[0009] Preferably, the utility model improves that the transmission pipe is a telescopic pipe.

[0010] In order to facilitate the discharge of the collected paint, the utility model improves that the side wall of the recovery box is installed with a paint discharge pipe, and the paint discharge pipe is installed with a valve.

[0011] In order to facilitate the movement with the mobile device, the utility model improves that the side wall of the collecting box is installed with a push handle.

[0012] In order to facilitate the movement of the device, the utility model improves that the mobile device comprises universal wheels, and the bottom end of the collecting box is installed with universal wheels at four corners.

[0013] In order to facilitate the fixation of the device, the utility model improves that the universal wheel is installed with a brake assembly, and the brake assembly is matched with the universal wheel.

[0014] In order to guarantee the stability and accuracy of the operation of the driving motor, the utility model improves that the driving motor is a servo motor.

[0015] (Three) beneficial effects

[0016] Compared with the prior art, the utility model provides a recovery equipment based on motor stator winding paint dipping, which has the following beneficial effects:

[0017] The recovery equipment based on motor stator winding paint dipping realizes automatic recovery through the combination design of the recovery device, the adjusting device, the negative pressure pump and the collecting pipe, reduces manual intervention, improves recovery efficiency, ensures that waste liquid can quickly pass through the collecting head and the collecting pipe into the recovery box through the suction force generated by the negative pressure pump, improves recovery speed, and through the cooperation of the driving motor and the threaded rod, the linear movement of the sliding block in the rectangular groove is realized, the collecting pipe and the collecting head can be accurately adjusted at different positions below the filter plate, the paint dipping dripping below the filter plate can be collected in all directions, missing is avoided, and waste liquid is fully collected, the centralized recovery of waste liquid facilitates subsequent treatment, reduces pollution to underground water and soil, and the recovered paint dipping waste liquid can be used again after treatment, thereby reducing production cost. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is the first angle three-dimensional structure schematic diagram of the utility model;

[0019] Figure 2 is a first angle three-dimensional structure schematic view of the filter plate hidden in the utility model;

[0020] Figure 3 is a second angle three-dimensional structure schematic view of the filter plate hidden in the utility model;

[0021] Figure 4 is a second angle three-dimensional structure schematic view of the utility model.

[0022] In the figure: 1, recycling box; 2, collection box; 3, placing port; 4, filter plate; 5, collection pipe; 6, collection head; 7, transmission pipe; 8, negative pressure pump; 9, rectangular groove; 10, threaded rod; 11, sliding block; 12, drive motor; 13, guide groove; 14, guide rod; 15, guide block; 16, paint discharge pipe; 17, valve; 18, push handle; 19, universal wheel; 20, brake assembly. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0024] Please refer to Figures 1-4The utility model provides a kind of recovery equipment based on motor stator winding dip with recovery equipment, including recovery box 1, collection box 2, recovery device, adjusting device and moving device, the top of the recovery box 1 is sequentially installed with multiple groups of the collection box 2, the bottom wall of the recovery box 1 is installed with the moving device, the lateral wall of the collection box 2 is equipped with placing mouth 3, the recovery device includes filter plate 4, collection pipe 5, collection head 6, transmission pipe 7 and negative pressure pump 8, the lower part is fixedly installed in the collection box 2 and is equipped with the filter plate 4, the filter plate 4 is equipped with the collection pipe 5 by the adjusting device below, the bottom end of the collection pipe 5 is installed with multiple groups of the collection head 6, one end lateral wall of the collection pipe 5 is installed with the collection pipe 5, the collection pipe 5 is installed with the negative pressure pump 8 through the collection box 2 lateral wall, the collection pipe 5 is extended to the recovery box 1 inner chamber by the negative pressure pump 8, the adjusting device includes rectangular groove 9, threaded rod 10, sliding block 11 and drive motor 12, the lateral wall of the collection box 2 is equipped with the rectangular groove 9, the threaded rod 10 is rotatably installed in the rectangular groove 9, the threaded rod 10 is screwedly installed with the sliding block 11, the lateral wall of the sliding block 11 is fixedly connected with the one end lateral wall of the collection pipe 5, one end of the threaded rod 10 is installed with the drive motor 12 through the collection box 2 lateral wall, in the embodiment, when using, the motor stator winding that has completed dip processing is placed to the filter plate 4 on the inside of the collection box 2 through the placing mouth 3 of the collection box 2 lateral wall, ensures that the motor stator winding is evenly distributed, avoids excessive stacking or inclination, the design of filter plate 4 can effectively support the motor stator winding, while allowing the excess dip liquid to drop through filter plate 4, then open negative pressure pump 8, and negative pressure pump 8 generates enough suction to dip waste liquid under filter plate 4 through collection head 6 into collection pipe 5, then is drawn into recovery box 1 by collection pipe 5 and transmission pipe 7, when needing to adjust the collection position of collection head 6, start drive motor 12, and the output end of drive motor 12 drives threaded rod 10 to rotate, and threaded rod 10 drives sliding block 11 to move linearly along rectangular groove 9 in the rotating process, can be moved to different positions below filter plate 4, and the forward drive and reverse drive of drive motor 12 at regular intervals can drive collection pipe 5 and collection head 6 to reciprocate below filter plate 4, and all recoverable dip waste liquid is transferred to recovery box 1 after, close negative pressure pump 8 and drive motor 12, and the motor stator winding treated is taken out from placing mouth 3, and next step process or packaging storage is carried out.

[0025] In actual use, the movement of the collecting pipe 5 is further guided. In this embodiment, a guide groove 13 is formed in the collecting box 2 away from one end of the rectangular groove 9, a guide rod 14 is fixedly installed in the guide groove 13, a guide block 15 is slidably installed on the guide rod 14, and the guide block 15 is fixedly connected to the side wall of the end of the collecting pipe 5 away from the sliding block 11. The guide block 15 slides linearly along the guide groove 13 on the guide rod 14 during the movement of the collecting pipe 5, ensuring that the collecting pipe 5 keeps linear motion during the left and right movement, preventing poor collection effect or equipment damage caused by inclination or deviation, which helps to improve the overall stability and reliability of the equipment.

[0026] Preferably, in this embodiment, the transmission pipe 7 is a telescopic pipe, which can automatically adjust the length according to the left and right movement of the collecting pipe 5, without worrying about the insufficient length affecting the collection effect.

[0027] In actual use, it is further convenient to discharge the collected paint. In this embodiment, a paint discharge pipe 16 is installed on the side wall of the recycling box 1, and a valve 17 is installed on the paint discharge pipe 16. The design of the paint discharge pipe 16 and the valve 17 enables the operator to easily discharge the paint immersion waste liquid in the recycling box 1 without opening the recycling box 1, reducing the operation steps. Through the control of the valve 17, the paint discharge process can be stopped or resumed at any time, avoiding unnecessary waste and pollution.

[0028] In actual use, it is further convenient to move with the moving device. In this embodiment, a push handle 18 is installed on the side wall of the collecting box 2. The design of the push handle 18 enables the operator to easily push the collecting box 2 with the moving device.

[0029] In actual use, it is further convenient to move the device. In this embodiment, the moving device includes universal wheels 19, and the universal wheels 19 are installed at the bottom corners of the collecting box 2. The design of the universal wheels 19 enables the collecting box 2 to move freely in multiple directions without direction limitation, making the operation more flexible.

[0030] In actual use, it is further convenient to fix the device. In this embodiment, a brake assembly 20 is installed on the universal wheel 19, and the brake assembly 20 is adapted to the universal wheel 19. The brake assembly 20 can lock the universal wheel 19 when needed, preventing the collecting box 2 from moving accidentally during work. This design ensures the stability of the equipment in a fixed position, avoiding operation errors or safety accidents caused by equipment sliding.

[0031] In actual use, further guarantee the stability and accuracy of the operation of the driving motor 12, in the embodiment, the driving motor 12 is a servo motor, the servo motor can carry out position, speed and torque control with high precision, the servo motor adopts closed loop control, has good stability, can avoid stall, vibration and other problems, improve the stability and accuracy of the operation of the driving motor 12.

[0032] In order to explain the possible application scenarios, technical principles, specific schemes that can be implemented, purposes and effects of the present application, the specific embodiments listed below are combined with the drawings for detailed description. The embodiments described herein are only used to more clearly illustrate the technical solutions of the present application, and therefore only serve as examples, but cannot limit the protection scope of the present application.

[0033] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A recycling device for impregnated motor stator windings, comprising a recycling bin (1), a collection bin (2), a recycling device, an adjusting device, and a moving device, characterized in that: Multiple sets of collection boxes (2) are sequentially installed on the top of the recycling bin (1). The moving device is installed on the bottom wall of the recycling bin (1). The side wall of the collection box (2) is provided with a placement opening (3). The recycling device includes a filter plate (4), a collection pipe (5), a collection head (6), a transmission pipe (7), and a negative pressure pump (8). The filter plate (4) is fixedly installed in the lower part of the collection box (2). The collection pipe (5) is installed below the filter plate (4) through the adjusting device. Multiple sets of collection heads (6) are installed at the bottom end of the collection pipe (5). The collection pipe (5) is installed on the side wall of one end of the collection pipe (5). The collection pipe (5) passes through the collection box (1). The negative pressure pump (8) is installed on the side wall of the collection box (2). The collection pipe (5) extends through the negative pressure pump (8) to the inner cavity of the recycling box (1). The adjustment device includes a rectangular groove (9), a threaded rod (10), a slider (11) and a drive motor (12). The rectangular groove (9) is opened on the inner side wall of the collection box (2). The threaded rod (10) is rotatably installed in the rectangular groove (9). The slider (11) is threadedly installed on the threaded rod (10). The side wall of the slider (11) is fixedly connected to one end of the side wall of the collection pipe (5). One end of the threaded rod (10) penetrates the side wall of the collection box (2) and is equipped with the drive motor (12).

2. The recycling equipment based on the impregnation of motor stator windings according to claim 1, characterized in that: A guide groove (13) is provided at one end of the collection box (2) away from the rectangular groove (9). A guide rod (14) is fixedly installed in the guide groove (13). A guide block (15) is slidably installed on the guide rod (14). The guide block (15) is fixedly connected to the side wall of the collection tube (5) away from the slider (11).

3. A recycling device for impregnated motor stator windings according to claim 2, characterized in that: The transmission pipe (7) is a telescopic pipe.

4. A recycling device for impregnated motor stator windings according to claim 3, characterized in that: The side wall of the recycling bin (1) is equipped with a paint drain pipe (16), and a valve (17) is installed on the paint drain pipe (16).

5. A recycling device based on motor stator winding varnish impregnation according to claim 4, characterized in that: A push handle (18) is installed on the side wall of the collection box (2).

6. A recycling device for impregnated motor stator windings according to claim 5, characterized in that: The mobile device includes casters (19), and casters (19) are installed at the four corners of the bottom of the collection box (2).

7. A recycling device based on motor stator winding varnish impregnation according to claim 6, characterized in that: A brake assembly (20) is installed on the caster wheel (19), and the brake assembly (20) is adapted to the caster wheel (19).

8. A recycling device for impregnated motor stator windings according to claim 7, characterized in that: The drive motor (12) is a servo motor.