Continuous tea strip tidying machine

Abstract

The utility model relates to the technical field of tea production, in particular to a continuous tea strip tidying machine. Comprising a rack, a heating disc, a carding pot and a blanking pot, a bottom box is arranged on the machine frame, a sliding table is installed on the bottom box in a sliding mode, and a power mechanism used for driving the sliding table to move in a reciprocating mode is installed in the bottom box. The heating disc is mounted on the sliding table, and an electric heater is mounted on the heating disc; the carding pot is obliquely arranged at the upper end of the heating disc, an opening is formed in one side, close to the bottom end, of the carding pot, and a plurality of first partition plates are arranged on the inner side of the carding pot side by side; the discharging pot is obliquely mounted above the carding pot and is far away from one side of the opening of the carding pot; and a plurality of second partition plates are arranged at the lower part of the inner side of the discharging pot side by side. According to the technical scheme, continuous discharging can be achieved, the working efficiency is improved, tea leaves fed into the carding pot can be evenly separated, and the tea leaves can be evenly distributed.

Description

TECHNICAL FIELD

[0001] The utility model relates to tea production technical field especially to a continuous tea strip tidying machine. BACKGROUND

[0002] Tea strip tidying is an important link in tea preparation process, and the strip tidying process can be understood as restraining and arranging the naturally stretched tea leaves, and as the water content decreases, the tea leaves are in a state of folding and rolling. With the development of technology, tea strip tidying has been transformed from traditional manual processing to mechanical processing. When using the strip tidying machine to strip tea, the tea is put into the strip tidying pot, the driving mechanism drives the frame and the strip tidying pot in the frame to reciprocate, and the bottom of the frame is provided with a heating component to heat the strip tidying pot.

[0003] In the prior art, when strip tidying tea, the tea is first put into the strip tidying pot, and the strip tidying of the tea is realized by reciprocating the strip tidying pot, but it is difficult to ensure the uniformity of the feeding during the feeding process, which leads to uneven distribution of tea in the strip tidying pot, so that in the area where the tea is distributed more, the tea is not heated for enough time, and in the area where the tea is distributed less, the tea is heated for a long time, which easily leads to uneven heating of the tea. UTILITY MODEL CONTENTS

[0004] The utility model aims at the problems in the background art, and provides a continuous tea strip tidying machine.

[0005] The technical scheme of the utility model relates to a continuous tea strip tidying machine, which comprises:

[0006] A rack is provided with a bottom box, a sliding table is slidably installed on the bottom box, and a power mechanism for driving the sliding table to reciprocate is installed inside the bottom box;

[0007] A heating disc is installed on the sliding table, and an electric heater is installed on the heating disc;

[0008] A strip tidying pot is obliquely arranged at the upper end of the heating disc, and an opening is arranged on one side adjacent to the bottom end of the strip tidying pot; a plurality of first partition plates are arranged side by side on the inner side of the strip tidying pot;

[0009] A discharging pot is obliquely installed above the strip tidying pot and away from the opening of the strip tidying pot, a plurality of second partition plates are arranged side by side on the lower part of the inner side of the discharging pot; an opening is arranged on the discharging pot, and a filter screen is installed on the inner side of the opening; a guide rod is connected to the inner side of the discharging pot, a sliding rod is slidably connected to the guide rod, a plurality of smoothing plates are equidistantly connected to the sliding rod, and soft hair brushes are installed on the plurality of smoothing plates; there is a gap between the soft hair brushes and the discharging pot.

[0010] Preferably, one end of the bottom box is rotatably installed on the frame, the frame is rotatably installed with a first linear driving mechanism, and an output end of the first linear driving mechanism is rotatably connected with the bottom box.

[0011] Preferably, both sides of the strip arranging pot are provided with rotary seats, the discharging pot is rotatably installed between the two rotary seats, the bottom box is rotatably installed with a second linear driving mechanism, the discharging pot is installed with a guide rail, the guide rail is slidably installed with a sliding seat, and the sliding seat is rotatably connected with an output end of the second linear driving mechanism.

[0012] Preferably, the power mechanism comprises a servo deceleration motor, a rotary disc and a connecting rod, the rotary disc is rotatably installed on the inner side of the bottom box, the servo deceleration motor is installed on the bottom box and an output shaft thereof is connected with a rotary shaft of the rotary disc, one end of the connecting rod is rotatably installed on the edge of the rotary disc, and the other end of the connecting rod is rotatably installed on the sliding table.

[0013] Preferably, the open bottom end of the strip arranging pot is provided with a discharging hopper, and a discharging chute is obliquely arranged below the discharging hopper.

[0014] Preferably, the plurality of second partitions are arranged in one-to-one correspondence with the plurality of first partitions.

[0015] Preferably, the bottom end of the frame is installed with a plurality of suction cups.

[0016] Compared with the prior art, the utility model has the advantages of the following beneficial technical effects:

[0017] The strip arranging pot is arranged in an inclined shape, and an opening is arranged on one side of the bottom end of the strip arranging pot, the power mechanism drives the strip arranging pot to reciprocate, so that the tea leaves in the strip arranging pot can slowly fall, continuous feeding is realized, and the work efficiency is improved.

[0018] In the process of driving the heating disc to move, the discharging pot is also driven to move, the tea leaves falling into the discharging pot spread to the inner side of the upper end of the discharging pot in the reciprocating process, the tea leaves slide into the plurality of upper channels formed by the plurality of second partitions, and finally slide into the interior of the strip arranging pot through the plurality of upper channels, so that the uniformity of discharging is realized; the plurality of bristles reciprocating can quickly flatten the tea leaves, and the dust and impurities in the tea leaves can be filtered through rapid shaking when the tea leaves pass through the filter screen area, so that the production quality of the tea leaves is improved. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 And Figure 2 are structure schematic diagrams of the utility model.

[0020] Figure 3 is a structure schematic diagram of the inner side of the bottom box in the utility model.

[0021] The drawings are marked: 1, rack; 2, bottom box; 3, sliding table; 4, heating disc; 5, striping pot; 6, first partition; 7, blanking pot; 8, second partition; 9, rotating seat; 10, blanking hopper; 11, discharge chute; 12, servo reduction motor; 13, first linear drive mechanism; 14, second linear drive mechanism; 15, sliding seat; 16, guide rail; 17, rotating disc; 18, connecting rod; 19, sliding rod; 20, guide rod; 21, filter screen; 22, smoothing plate; 23, soft brush. DETAILED DESCRIPTION

[0022] Example one

[0023] As Figures 1-3 shown, the continuous tea striping machine of the embodiment comprises a rack 1, a heating disc 4, a striping pot 5 and a blanking pot 7.

[0024] A plurality of suction cups are installed at the bottom end of the rack 1, which can improve the stability of the rack 1, and the suction cups are usually flexible structures, so they have a certain anti-vibration buffering effect, but the installation mode of the rack 1 is not limited to this, and the rack 1 can also be fixedly installed on the ground through bolts and other fixing members; a bottom box 2 is arranged on the rack 1, a sliding table 3 is slidingly installed on the bottom box 2, and a power mechanism for driving the sliding table 3 to reciprocate is installed inside the bottom box 2, the power mechanism comprising a servo reduction motor 12, a rotating disc 17 and a connecting rod 18, the rotating disc 17 being rotatably installed on the inner side of the bottom box 2, the servo reduction motor 12 being installed on the bottom box 2 and its output shaft being connected with the rotating shaft of the rotating disc 17, one end of the connecting rod 18 being rotatably installed on the edge of the rotating disc 17 and the other end being rotatably installed on the sliding table 3, the above-mentioned driving structure being a crank connecting rod motion mechanism, the servo reduction motor 12 driving the rotating disc 17 to rotate, and the reciprocating drive of the sliding table 3 being realized under the cooperation of the connecting rod 18, the sliding table 3 in turn driving the reciprocating movement of the striping pot 5 and the blanking pot 7.

[0025] An opening is arranged on the blanking pot 7, and a filter screen 21 is installed on the inner side of the opening; a guide rod 20 is connected with the inner side of the blanking pot 7, a sliding rod 19 is slidingly connected with the guide rod 20, a plurality of smoothing plates 22 are equidistantly connected with the sliding rod 19, a soft brush 23 is installed on each of the plurality of smoothing plates 22, and a gap exists between the soft brush 23 and the blanking pot 7; in the technical solution, the sliding rod 19 is driven to move left and right in the reciprocating movement of the blanking pot 7, in order to reduce the impact force of the sliding rod 19 on the side wall of the blanking pot 7 and play a silent role, a buffer cotton is installed at both ends of the guide rod 20, the reciprocating movement of the plurality of smoothing plates 22 and the plurality of brushes 23 is driven by the movement of the sliding rod 19, when the poured tea is in a pile, the plurality of brushes 23 moving reciprocally can quickly smooth the tea, and the dust and impurities in the tea can be filtered when the tea passes through the area of the filter screen 21 by rapid shaking, thereby improving the production quality of the tea.

[0026] The heating disc 4 is installed on the sliding table 3, and an electric heater is installed on the heating disc 4; the striping pot 5 is obliquely arranged at the upper end of the heating disc 4, and the striping pot 5 has an opening adjacent to one side of the bottom end thereof; and a plurality of first partitions 6 are arranged side by side on the inner side of the striping pot 5.

[0027] The blanking pot 7 is obliquely arranged above the striping pot 5 and away from the opening side of the striping pot 5, and a plurality of second partitions 8 are arranged side by side on the inner lower part of the blanking pot 7.

[0028] The opening bottom end of the striping pot 5 is provided with a blanking hopper 10, and a discharging chute 11 is obliquely arranged below the blanking hopper 10; the tea leaves after striping are slid to the inner side of the discharging chute 11 through the blanking hopper 10; further, a vibration motor is installed at the bottom end of the discharging chute 11, for accelerating the discharging speed of the tea leaves in the discharging chute 11; and in order to improve the stability of the discharging chute 11, the discharging chute 11 can be detachably installed with the ground through bolts and other fixing members.

[0029] Specifically, when the tea leaves are subjected to striping, the tea leaves are poured into the funnel, and in the technical scheme, the funnel is arranged above the blanking pot 7; the tea leaves falling through the funnel fall into the inner side of the blanking pot 7; the power mechanism is arranged to drive the striping pot 5 and the blanking pot 7 to reciprocate; the tea leaves falling into the upper end of the inner side of the blanking pot 7 are evenly spread by the reciprocating movement of the blanking pot 7, so that the tea leaves can fall into the plurality of upper channels formed by the plurality of second partitions 8, and finally slide into the plurality of lower channels formed by the plurality of first partitions 6 in the striping pot 5 to be subjected to striping; the electric heater heats the striping pot 5 by heating the heating wire through power supply; since the striping pot 5 is obliquely arranged, the tea leaves slowly fall during the reciprocating movement of the tea leaves; when the tea leaves are discharged from the bottom opening of the striping pot 5, the striping work of the tea leaves is completed; and in the technical scheme, the falling tea leaves are spread by the reciprocating movement of the blanking pot 7 together with the striping pot 5, so that the tea leaves are prevented from being accumulated at one place, and the tea leaves are uniformly discharged through the plurality of upper channels formed by the plurality of second partitions 8 to the inner side of the striping pot 5, thereby realizing the function of uniform discharging.

[0030] Embodiment Two

[0031] As Figure 2As shown in the embodiment, the continuous tea striping machine provided by the embodiment is compared with the first embodiment, in the embodiment, one end of the bottom box 2 is rotatably installed on the rack 1, the first linear driving mechanism 13 is rotatably installed on the rack 1, and the output end of the first linear driving mechanism 13 is rotatably connected with the bottom box 2; the two sides of the striping pot 5 are provided with rotating seats 9, the discharging pot 7 is rotatably installed between the two rotating seats 9, the second linear driving mechanism 14 is rotatably installed on the bottom box 2, the guide rail 16 is installed on the discharging pot 7, the sliding seat 15 is slidably installed on the guide rail 16, the sliding seat 15 is rotatably connected with the output end of the second linear driving mechanism 14, the guide rail 16 is in a cylindrical shape, the circular hole is formed in the sliding seat 15 and penetrates through the guide rail 16, in order to reduce the friction between the guide rail 16 and the sliding seat 15, a plurality of balls are installed on the inner wall of the circular hole, the first linear driving mechanism 13 and the second linear driving mechanism 14 are arranged, the inclination angle of the striping pot 5 and the discharging pot 7 can be adjusted, the greater the inclination angle, the faster the discharging speed, and vice versa, so that the discharging speed of the tea can be controlled, and the applicability is high.

[0032] It should be noted that the first linear driving mechanism 13 and the second linear driving mechanism 14 are one of a pneumatic cylinder, a hydraulic cylinder or an electric push rod.

[0033] Embodiment three

[0034] As Figure 1 shown in the embodiment, the continuous tea striping machine provided by the embodiment is compared with the first embodiment, in the embodiment, a plurality of second partitions 8 are arranged in one-to-one correspondence with a plurality of first partitions 6, so that a plurality of upper channels on the inner side of the discharging pot 7 are arranged in one-to-one correspondence with a plurality of lower channels on the inner side of the striping pot 5, and the function of uniformly discharging into a plurality of lower channels is realized.

[0035] The embodiments of the utility model are described in detail above in combination with the drawings, but the utility model is not limited to this, within the knowledge range possessed by the person skilled in the art, various changes can be made without departing from the purpose of the utility model.

Claims

1. A continuous tea leaf carding machine characterized by, The utility model relates to a kind of strip straightening device, including: Rack (1), rack (1) is provided with bottom box (2), sliding installation is carried out on bottom box (2) with sliding table (3), and power mechanism for driving sliding table (3) reciprocating movement is installed in bottom box (2) inside; Heating disc (4), heating disc (4) is installed on sliding table (3), and electric heater is installed on heating disc (4); Strip straightening pot (5), strip straightening pot (5) is obliquely arranged on the upper end of heating disc (4), and the opening is adjacent to the bottom end side of strip straightening pot (5), and a plurality of first partitions (6) are arranged side by side on the inner side of strip straightening pot (5); Blanking pot (7), blanking pot (7) is obliquely installed above strip straightening pot (5) and is away from the opening side of strip straightening pot (5), and a plurality of second partitions (8) are arranged side by side on the inner side of lower part of blanking pot (7);Blanking pot (7) is provided with opening, and filter screen (21) is installed on the inner side of opening;Guiding rod (20) is connected to the inner side of blanking pot (7), and sliding rod (19) is slidably connected to guiding rod (20), and a plurality of smoothing plates (22) are equidistantly connected to sliding rod (19), and soft brush (23) is installed on a plurality of smoothing plates (22), and gap exists between soft brush (23) and blanking pot (7).

2. A continuous tea leaf carding machine as claimed in claim 1 wherein, One end of bottom box (2) is rotatably installed on rack (1), and first linear drive mechanism (13) is rotatably installed on rack (1), and the output end of first linear drive mechanism (13) is rotatably connected with bottom box (2).

3. A continuous tea leaf carding machine as claimed in claim 2 wherein, Rotating seat (9) is arranged on the both sides of strip straightening pot (5), and blanking pot (7) is rotatably installed between two rotating seats (9), and second linear drive mechanism (14) is rotatably installed on bottom box (2), and guide rail (16) is installed on blanking pot (7), and sliding seat (15) is slidably installed on guide rail (16), and sliding seat (15) is rotatably connected with the output end of second linear drive mechanism (14).

4. The continuous tea striping machine according to claim 1, wherein Power mechanism includes servo reduction motor (12), rotating disc (17) and connecting rod (18), rotating disc (17) is rotatably installed on the inner side of bottom box (2), servo reduction motor (12) is installed on bottom box (2), and the output shaft thereof is connected with the rotating shaft of rotating disc (17), and one end of connecting rod (18) is rotatably installed on the edge of rotating disc (17), and the other end thereof is rotatably installed on sliding table (3).

5. The continuous tea striping machine according to claim 1, wherein The opening bottom end of strip straightening pot (5) is provided with blanking hopper (10), and discharge chute (11) is obliquely arranged below blanking hopper (10).

6. A continuous tea striping machine as claimed in claim 1 wherein, A plurality of second partitions (8) are arranged one by one with a plurality of first partitions (6).

7. A continuous tea striping machine as claimed in claim 1 wherein, The bottom end of rack (1) is installed with a plurality of suction cups.

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