Quick-frozen dumpling stuffing crushing device

Abstract

The utility model discloses a quick-frozen dumpling stuffing crushing device, and relates to the technical field of stuffing crushing. Comprising a crushing cylinder, a filter screen is slidably arranged on the crushing cylinder, a guide cylinder is slidably arranged on the filter screen, a supporting ring is fixedly arranged on the crushing cylinder, an inner shaft is rotatably arranged on the supporting ring, a mounting shaft is fixedly arranged on the inner shaft, a lower blade and an upper blade are fixedly arranged on the mounting shaft, and an outer shaft is rotatably arranged on the inner shaft; and a mounting frame is fixedly arranged on the outer shaft, and the outer shaft is rotationally arranged on the crushing cylinder. Through double-shaft driving of the inner shaft and the outer shaft and the design of two groups of lower blades and upper blades which are arranged in a staggered manner, stuffing can be accurately crushed. And the granularity of the crushed stuffing is controlled through the screen, so that the uniformity of the crushing effect and the quality of the stuffing are ensured. Through the design of the holes, impact of water flow on parts during cleaning is effectively avoided, and the service life of equipment is prolonged.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of stuffing crushing, in particular to a quick-frozen dumpling stuffing crushing device. BACKGROUND

[0002] With the continuous progress of food processing technology, quick-frozen dumpling production has become an important production link for many food enterprises. The crushing of dumpling stuffing is a crucial step in this production process, directly affecting the taste, quality and production efficiency of the final product. Traditional stuffing crushing equipment often has problems such as uneven crushing, difficult cleaning, and easy damage, which not only reduces production efficiency, but also increases the maintenance cost of the equipment and the burden of manual cleaning.

[0003] At present, most quick-frozen dumpling stuffing crushing devices use fixed blades or simple rotating blades to crush the stuffing, but such equipment lacks efficient cleaning function and fine adjustment ability of the stuffing. At the same time, since the residues after crushing the stuffing often accumulate inside the equipment, the cleaning process is tedious and time-consuming, resulting in a long production line downtime. In addition, some equipment does not fully consider the convenience of the operator and the adaptability of the equipment in design, resulting in a relatively narrow range of application and the inability to quickly adjust according to different production needs. SUMMARY

[0004] In view of the above technical problems, the present application solves the problems of poor crushing effect and efficiency and difficulty in cleaning in the prior art.

[0005] In order to achieve the above purpose, the technical scheme adopted by the present application is as follows: a quick-frozen dumpling stuffing crushing device, comprising a crushing cylinder, a filter screen is slidably arranged on the crushing cylinder, a guide cylinder is slidably arranged on the filter screen, a support ring is fixedly arranged on the crushing cylinder, an inner shaft is rotatably arranged on the support ring, an installation shaft is fixedly arranged on the inner shaft, a lower blade and an upper blade are fixedly arranged on the installation shaft, an outer shaft is rotatably arranged on the inner shaft, an installation bracket is fixedly arranged on the outer shaft, and the outer shaft is rotatably arranged on the crushing cylinder.

[0006] In order to better implement the present application, further, a support bracket is fixedly arranged on the crushing cylinder, a base is fixedly arranged on the support bracket, and the support bracket is rotatably connected with the filter screen and the guide cylinder.

[0007] In order to better implement the present application, further, a collection box is arranged on the base.

[0008] In order to better implement the present application, further, an installation bracket is fixedly arranged on the crushing cylinder, a differential mechanism is fixedly arranged on the installation bracket, the input end of the differential mechanism is connected with the inner shaft through a belt, and the output end of the differential mechanism is connected with the outer shaft through a belt.

[0009] In order to better realize the application, further, the support frame is fixedly provided with a motor, and an output end of the motor is fixedly connected with the inner shaft.

[0010] In order to better realize the application, further, the mounting frame is provided with an opening, and the mounting directions of the lower blade and the upper blade are opposite.

[0011] Compared with the prior art, the technical scheme provided by the application has the following beneficial effects:

[0012] 1. The application can accurately crush the stuffing through the double-shaft drive of the inner shaft and the outer shaft and the design of the two groups of staggered lower blades and upper blades. The rotation of the inner shaft drive drives the mounting shaft to rotate, cuts the falling stuffing, and controls the particle size of the crushed stuffing through the screen, thereby ensuring the uniformity of the crushing effect and the quality of the stuffing.

[0013] 2. The application adopts an adjustable water flow control mode, can perform internal cleaning by pouring clean water, avoids the cleaning difficulty of traditional equipment, and especially after use, the cleaning water flow effectively avoids the impact of the water flow on the mounting frame through the opening design, prolongs the service life of the equipment, and through the replaceability of the filter screen and the baffle design, the user can flexibly adjust the cleaning mode, so that the cleaning process is more efficient and less likely to accumulate residues.

[0014] 3. The guide cylinder and the filter screen in the application can be adjusted according to different production needs, so as to adapt to different sizes and specifications of the collection box, avoid the waste of stuffing and the pollution of the production environment caused by the mismatch of the equipment, and accurately control the speed ratio between the inner shaft and the outer shaft through the differential gear, so that the rotation speed of the mounting frame can match the crushing speed of the blade, thereby avoiding the influence of the accumulation of stuffing on the crushing efficiency.

[0015] 4. The feeding port of the application is provided with an inclined angle and a baffle, which avoids the overflow of the stuffing when pouring, reduces the pollution of the external area of the feeding port by the stuffing, and improves the hygiene level of the production environment. In this way, not only the waste of stuffing is effectively avoided, but also the cleanliness and safety of the equipment are enhanced.

[0016] 5. The application adopts a rotatable connection of the filter screen and the guide cylinder, which not only facilitates the replacement of the filter screen, but also adjusts the length and angle of the guide cylinder according to needs, thereby improving the flexibility of the equipment. The slide rail design of the collection box enables the operator to conveniently move the collection box, reduces the manual intervention in the production process, and improves the work efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 is the axonometric view of the application;

[0018] Figure 2 is Figure 1An enlarged view of the local structure at A in the middle;

[0019] Figure 3 A structural schematic diagram of the mounting frame of the application;

[0020] Figure 4 A structural schematic diagram of the upper blade of the application;

[0021] In the figure: 101 - base; 102 - support frame; 103 - crushing cylinder; 104 - baffle; 105 - filter screen; 106 - guide cylinder; 107 - collection box; 108 - motor; 109 - inner shaft; 110 - outer shaft; 111 - differential; 112 - mounting frame; 113 - support ring; 114 - mounting shaft; 115 - lower blade; 116 - upper blade. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical scheme and advantages of the embodiments of the application clearer, the technical scheme of the embodiments of the application will be described clearly and completely below in conjunction with the drawings in the embodiments of the application. Obviously, the described embodiments are only some of the embodiments of the application, not all the embodiments. The components of the embodiments of the application described and shown in the drawings can be arranged and designed in various different configurations.

[0023] Therefore, the following detailed description of the embodiments of the application provided in the drawings is not intended to limit the scope of the claimed application, but only represents selected embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the application.

[0024] As Figures 1 to 4 shown, a quick-frozen dumpling stuffing crushing device, comprising a crushing cylinder 103, a filter screen 105 is slidably arranged on the crushing cylinder 103, a guide cylinder 106 is slidably arranged on the filter screen 105, a support ring 113 is fixedly arranged on the crushing cylinder 103, an inner shaft 109 is rotatably arranged on the support ring 113, a mounting shaft 114 is fixedly arranged on the inner shaft 109, a lower blade 115 and an upper blade 116 are fixedly arranged on the mounting shaft 114, an outer shaft 110 is rotatably arranged on the inner shaft 109, a mounting frame 112 is fixedly arranged on the outer shaft 110, and the outer shaft 110 is rotatably arranged on the crushing cylinder 103.

[0025] Specifically, the feed inlet of the crushing cylinder 103 is inclinedly arranged, and a baffle 104 is fixedly arranged on the feed inlet. By limiting through the baffle 104, it is avoided that the stuffing falls outside the feed inlet when the stuffing is poured, so as to affect the hygiene of the entire device and reduce the production environment.

[0026] When in use, the stuffing is put into the feeding port of the crushing cylinder 103, and slides along the inner wall of the crushing cylinder 103 to the mounting frame 112 of the outer shaft 110, and then falls to the lower end of the crushing cylinder 103, i.e. the filter screen 105, through the arc of the mounting frame 112, and then the inner shaft 109 is controlled to rotate, so that the mounting shaft 114 and the lower blade 115 and the upper blade 116 driven by the inner shaft 109 rotate, so that the lower blade 115 and the upper blade 116 crush the stuffing at the lower end, and the crushed stuffing meeting the standard is dropped to the lower side through the filter screen 105, and is collected in the collecting box 107 through the restriction and guidance of the guide cylinder 106.

[0027] When in use, the stuffing is put into the feeding port of the crushing cylinder 103, and slides along the inner wall of the crushing cylinder 103 to the mounting frame 112 of the outer shaft 110, and then falls to the lower end of the crushing cylinder 103, i.e. the filter screen 105, through the arc of the mounting frame 112, and then the inner shaft 109 is controlled to rotate, so that the mounting shaft 114 and the lower blade 115 and the upper blade 116 driven by the inner shaft 109 rotate, so that the lower blade 115 and the upper blade 116 crush the stuffing at the lower end, and the crushed stuffing meeting the standard is dropped to the lower side through the filter screen 105, and is collected in the collecting box 107 through the restriction and guidance of the guide cylinder 106.

[0028] When in use, the size of the crushed stuffing can be adjusted by replacing the size of the grid on the filter screen 105, or the grid can be replaced by a baffle, so that the water flow is blocked and cannot fall down when washing, so as to remain in the crushing cylinder 103. The inner shaft 109 is controlled to rotate, so as to drive the lower blade 115 and the upper blade 116 to rotate, so as to stir the water flow, so as to further wash the stuffing in the crushing cylinder 103. After washing, the filter screen 105 is controlled to move out, and the water flow drives the remaining material to fall down.

[0029] As shown in Figure 1 The support frame 102 is fixedly arranged on the crushing cylinder 103, the base 101 is fixedly arranged on the support frame 102, and the support frame 102 is rotationally connected with the filter screen 105 and the guide cylinder 106.

[0030] Specifically, the filter screen 105 and the guide cylinder 106 are controlled to rotate on the support frame 102, so as to facilitate replacement of the size of the grid on the filter screen 105 and replacement of the guide cylinder 106, so as to adapt to different sizes of the collecting box 107, and avoid the case that when the collecting box 107 is small and the guide cylinder 106 is short, the distance between the outlet of the guide cylinder 106 and the upper end of the collecting box 107 is too large, and the crushed stuffing is spilled during falling, so as to fall outside the collecting box 107, causing waste and affecting the production environment.

[0031] The base 101 is provided with the collecting box 107. Specifically, the base 101 is provided with a sliding rail, and the collecting box 107 is mounted on the sliding rail of the base 101, so as to facilitate movement of the collecting box 107 by workers.

[0032] As Figure 2 shown, the pulverizing cylinder 103 is fixedly provided with a mounting frame 112, the mounting frame 112 is fixedly provided with a differential 111, the input end of the differential 111 is connected with the inner shaft 109 through a belt, and the output end of the differential 111 is connected with the outer shaft 110 through a belt.

[0033] Specifically, the mounting frame 112 is provided with an opening, so that the water flow is prevented from impacting and driving the mounting frame 112 to rotate along the spiral structure of the mounting frame 112 during cleaning. The opening can make the water flow directly fall downward through the opening, thereby reducing the impact of the mounting frame 112, reducing the impact, and further avoiding the impact of the accelerated water flow on the structure below.

[0034] The support frame 102 is fixedly provided with a motor 108, and the output end of the motor 108 is fixedly connected with the inner shaft 109.

[0035] Specifically, the inner shaft 109 is driven to rotate by the motor 108, and the inner shaft 109 drives the outer shaft 110 to rotate through the differential 111 and the belt. Because the outer shaft 110 is tightly connected with the output end of the differential 111 through the belt, when the inner shaft 109 rotates, the inner shaft 109 itself will not directly drive the outer shaft 110 to rotate through friction.

[0036] As Figure 3 and Figure 4 shown, the mounting frame 112 is provided with an opening, and the mounting directions of the lower blade 115 and the upper blade 116 are opposite.

[0037] Specifically, the mounting shaft 114 is provided with two groups of lower blades 115 and upper blades 116, which are staggered. When the mounting shaft 114 rotates, it drives the two groups of lower blades 115 and upper blades 116 to cut the stuffing falling down from above, so as to achieve the pulverizing effect. After the stuffing meeting the standard is pulverized and falls through the filter screen 105, the stuffing above moves downward and contacts the lower blade 115 and the upper blade 116, so as to continue the pulverizing work. The pulverizing and feeding are synchronized, so that the stuffing in the pulverizing cylinder 103 moves slowly downward. The rotation speed of the mounting frame 112 is adjusted by the differential 111 to adapt to the pulverizing speed of the lower blade 115 and the upper blade 116, so as to avoid the accumulation of a large amount of stuffing in the space of the mounting shaft 114, thereby affecting the rotation of the lower blade 115 and the upper blade 116, and further affecting the pulverizing efficiency of the stuffing.

[0038] The above descriptions are only the preferred embodiments of the present application, and are not intended to limit the present application. The present application can have various modifications and changes for those skilled in the art. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A quick-frozen dumpling stuffing powder crushing device, comprising a crushing cylinder (103), characterized in that: The filter screen (105) is slidably arranged on the pulverizing cylinder (103), the guide cylinder (106) is slidably arranged on the filter screen (105), the support ring (113) is fixedly arranged on the pulverizing cylinder (103), the inner shaft (109) is rotatably arranged on the support ring (113), the mounting shaft (114) is fixedly arranged on the inner shaft (109), the lower blade (115) and the upper blade (116) are fixedly arranged on the mounting shaft (114), the outer shaft (110) is rotatably arranged on the inner shaft (109), the mounting frame (112) is fixedly arranged on the outer shaft (110), and the outer shaft (110) is rotatably arranged on the pulverizing cylinder (103); The mounting frame (112) is fixedly arranged on the pulverizing cylinder (103), the differential mechanism (111) is fixedly arranged on the mounting frame (112), the input end of the differential mechanism (111) is connected with the inner shaft (109) through a belt, and the output end of the differential mechanism (111) is connected with the outer shaft (110) through a belt. The mounting frame (112) is provided with an opening, and the mounting directions of the lower blade (115) and the upper blade (116) are opposite.

2. The quick-frozen dumpling stuffing powder crushing device according to claim 1, characterized in that: The support frame (102) is fixedly arranged on the pulverizing cylinder (103), the base (101) is fixedly arranged on the support frame (102), and the support frame (102) is rotatably connected with the filter screen (105) and the guide cylinder (106).

3. The quick-frozen dumpling stuffing powder crushing device according to claim 2, characterized in that: The base (101) is provided with a collecting box (107).

4. The quick-frozen dumpling stuffing powder crushing device according to claim 3, characterized in that: The motor (108) is fixedly arranged on the support frame (102), and the output end of the motor (108) is fixedly connected with the inner shaft (109).

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