Continuous material distribution device
By introducing first and second fabric chamber structures, as well as the design of an adjusting plate and a distribution pipe control valve into the fabric feeding device, the problems of uneven material output and splashing in the fabric feeding device are solved, and the output effect is regulated and uniform, adapting to various fabric feeding environments.
Patent Information
- Application Number
- CN202520175179.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-26
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-01-26
AI Technical Summary
Existing fabric feeding devices cannot adjust the output effect and cannot cope with complex fabric feeding environments, resulting in uneven output and easy splashing.
The structure includes a first feeding chamber and a second feeding chamber. The first feeding chamber gradually decreases in size along the material flow direction. The second feeding chamber is connected to the output end of the first feeding chamber and the discharge speed is adjusted by an adjustment plate. The material flow rate is adjusted by a distribution pipe and a control valve to ensure uniform material distribution.
It enables adjustment of the material output effect of the fabric feeding device, ensures uniform material distribution, adapts to various fabric feeding environments, avoids material splashing, and has a simple structure and low cost.
Smart Images

Figure CN223902236U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a cloth structure, more specifically, it relates to a continuous cloth device. BACKGROUND
[0002] The cloth device is used for coating material on high-temperature cloth, and the cloth is coated to improve the characteristics of the cloth. Therefore, the cloth device also needs to ensure the discharging effect of the material when cloth is discharged. Most of the existing cloth devices can only discharge single material, and cannot adjust the discharging effect of the material. The discharging effect is not good, and the environment is very single.
[0003] For example: Chinese patent publication No. CN2760078Y, publication date February 22, 2006, the name of the utility model is to strengthen the dyeing effect of the cloth machine in the vacuum environment, a space for allowing pre-dispersion is provided in the dye vat, and the cloth device is in the dye vat space, and a circulating operation mode is formed; the dye vat and the dye supply device are respectively connected to the vacuum suction device by a vacuum pipeline, and a valve is arranged on the vacuum pipeline, so that the vacuum pipeline can be opened and closed. In this way, before the cloth dyeing operation, the dye vat and the dye supply device are subjected to vacuum suction, so that the cloth dyeing environment in the dye vat is formed in a vacuum. The cloth dyeing efficiency and overall dyeing uniformity can be effectively improved; the overall dye and bath ratio can be greatly reduced, the load of related equipment can be reduced, and the cooling and drying time of the dyeing operation can be greatly shortened. However, the material discharging effect of the scheme cannot be adjusted, which is not conducive to coping with complex cloth environment. UTILITY MODEL CONTENT
[0004] The utility model overcomes the problem of poor cloth effect and inability to adjust of the existing cloth device, and provides a continuous cloth device. The scheme can adjust the discharging effect of the discharging end of the cloth device, so that the cloth effect can be effectively adjusted, and more cloth environments can be coped with.
[0005] In order to solve the above technical problems, the utility model adopts the following technical scheme: a continuous cloth device, comprising a first cloth cavity and a second cloth cavity, the first cloth cavity gradually decreases in size along the material flow direction, the second cloth cavity is connected to the output end of the first cloth cavity, and the output end of the second cloth cavity is provided with an adjusting plate. In the scheme, the size of the first cloth cavity is larger than the size of the second cloth cavity as a whole, which can accommodate more material, and as the material flows, the material can be accumulated at the outlet end of the first cloth cavity, so that the material can be more uniform after entering the second cloth cavity, and finally uniformly distributed on the receiving device; the discharging speed of the second cloth cavity can be adjusted by adjusting the adjusting plate, and the cloth can be effectively prevented from splashing by the first cloth cavity and the second cloth cavity.
[0006] As preferred, the feeding pipe comprises a main feeding pipe and a plurality of sub-pipes, the main feeding pipe is communicated with the sub-pipes through a cross pipe, and the sub-pipes are all communicated with the first distributing cavity. The main feeding pipe is connected with a feeding device and guides the material into the sub-pipes, and the material can be uniformly distributed in the first distributing cavity through the sub-pipes.
[0007] As preferred, the sub-pipes are provided with control valves. The flow of the material in the sub-pipes can be adjusted through the control valves, so as to control the uniformity of the material flowing into the first distributing cavity from the sub-pipes.
[0008] As preferred, the sub-pipes are uniformly distributed on the first distributing cavity. The uniform distribution of the sub-pipes on the first distributing cavity ensures that the material on the sub-pipes can be uniformly distributed after entering the first distributing cavity.
[0009] As preferred, the output end of the second distributing cavity is provided with a support plate perpendicular to the second distributing cavity, and the adjusting plate is movably connected to the support plate. The support plate can provide mounting space for the adjusting plate, so as to ensure that the adjusting plate can be arranged at the outlet position of the second distributing cavity and can be adjusted along the axis of the outlet.
[0010] As preferred, the support plate is provided with a plurality of adjusting holes, and the adjusting holes are connected with the adjusting plate through adjusting screws. The adjusting screws are used to adjust the support plate and the adjusting plate, and the adjusting screws are screwed to make the adjusting plate close to or away from the outlet of the second distributing cavity, so as to adjust the size of the outlet and the operation is simple and convenient.
[0011] As preferred, the first distributing cavity is provided with fixing parts on both sides. The fixing parts on both sides of the first distributing cavity can fix the whole distributing device on a receiving device.
[0012] As preferred, the main feeding pipe is horizontally arranged, the sub-pipes are obliquely arranged, and the first distributing cavity and the second distributing cavity are coplanarly arranged with the plurality of sub-pipes. The oblique arrangement of the sub-pipes, the first distributing cavity and the second distributing cavity can effectively reduce the discharging speed of the material, so that the material is discharged more stably.
[0013] As preferred, the inclination angle of the sub-pipes is 20° to 35°. The inclination angle of the sub-pipes, the first distributing cavity and the second distributing cavity is set to 20° to 35°, which can ensure a good discharging direction of the material and make the material enter the receiving device stably, so as to prevent the material from being discharged too quickly and unevenly.
[0014] Compared with the prior art, the beneficial effects of this utility model are: (1) It can adjust the discharge effect of the material outlet of the material device, thereby effectively adjusting the effect of the material and being able to cope with more material environments; (2) The material comes out smoothly and the material is more uniform; (3) The structure is simple, easy to manufacture and the cost is low. Attached Figure Description
[0015] Fig. 1 This is an isometric view of the present invention.
[0016] Fig. 2 This is a side view of the present invention.
[0017] Fig. 3 This is a schematic diagram illustrating the application of this utility model.
[0018] In the figure: 1. First fabric chamber, 2. Second fabric chamber, 3. Adjusting plate, 4. Main feed pipe, 5. Distributor pipe, 6. Horizontal pipe, 7. Control valve, 8. Support plate, 9. Adjusting hole, 10. Adjusting screw, 11. Fixing part, 12. Receiving device, 13. Feeding device, 14. Support crossbar. Detailed Implementation
[0019] The technical solution of this utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0020] Example 1: As Figs. 1-3 The continuous feeding device shown includes a feed pipe and a feeding chamber. The feeding chamber is located at the output end of the feed pipe, which is connected to the feeding chamber. Specifically, the feeding chamber includes a first feeding chamber 1 and a second feeding chamber 2. The feed pipe includes a main feed pipe 4, a horizontal pipe 6, and six distribution pipes 5. From the feeding direction to the discharging direction, the sequence is: main feed pipe 4, horizontal pipe 6, distribution pipes 5, first feeding chamber 1, and second feeding chamber 2. Material enters from the main feed pipe 4, is distributed through the horizontal pipe 6 to the six distribution pipes 5, and then enters the feeding chamber. The first feeding chamber 1 has a larger size. The dimensions of the second fabric chamber 2 and the first fabric chamber 1 gradually decrease along the material flow direction. This allows the material to gradually converge during flow, improving its density, pressure, viscosity, and other properties. The second fabric chamber 2 is connected to the first fabric chamber 1, and the size of the output end of the first fabric chamber 1 is the same as that of the second fabric chamber 2. An adjusting plate 3 is also provided at the output end of the second fabric chamber 2. The adjusting plate 3 can be adjusted to change the size of the output port of the second fabric chamber 2, thereby controlling the material flow rate and velocity. This solution can adjust the material discharge effect of the fabric device, ensuring the effect of the coated material. In addition, compared with some traditional fabric devices, it will not cause material splashing.
[0021] Since the distribution pipes 5 are located between the first material distributing cavity 1 and the horizontal pipe 6, in order to ensure the uniformity of the material, the distribution pipes 5 are uniformly distributed between the first material distributing cavity 1 and the horizontal pipe 6, so as to ensure that the material can have relatively uniform distribution in the length direction of the first material distributing cavity 1 (i.e. the arrangement direction of the distribution pipes) after entering the first material distributing cavity 1, avoiding excessive or insufficient local material in the first material distributing cavity 1. In addition, the size of the first material distributing cavity 1 gradually decreases along the material flow direction, so as to make the material converge together, which can further reduce the unevenness of the material distribution.
[0022] In addition, the material entering the horizontal pipe 6 from the main feeding pipe 4 also needs to ensure the uniformity of the material distribution in the horizontal pipe 6, so as to ensure that the material flows in each distribution pipe 5. Specifically, a control valve 7 is arranged on each distribution pipe 5, which can adjust the opening diameter of the distribution pipe 5, so as to make the material flow in each distribution pipe 5 as uniform as possible.
[0023] A support plate 8 is arranged at the outlet position of the second material distributing cavity 2 and on the second material distributing cavity 2. The support plate 8 is an integral structure with the second material distributing cavity 2 and is mainly used for mounting the adjusting plate 3. The support plate 8 is perpendicular to the outer wall of the second material distributing cavity 2 and is located above the second material distributing cavity 2. In this way, after the adjusting plate 3 is installed, the adjusting plate 3 can be moved along the material flow direction, so as to adjust and control the discharging effect of the material. A plurality of adjusting holes 9 are arranged on the support plate 8. Specifically, the number of adjusting holes 9 is five groups. The adjusting plate 3 can be adjusted by adjusting screws 10 on the adjusting holes 9. When the adjusting screws 10 are screwed upwards, the adjusting plate 3 can be adjusted upwards, so as to reduce the outlet of the second material distributing cavity 2. When the adjusting screws 10 are screwed downwards, the adjusting plate 3 can be adjusted downwards, so as to increase the outlet of the second material distributing cavity 2.
[0024] The present scheme not only realizes the adjustment and control of the discharging effect of the material distributing device, but also ensures the uniformity of the discharging effect of the material distributing device, and finally realizes the effect of fabric coating. It is suitable for distributing the fabric with a large width. For different sizes, only the number of distribution pipes 5 needs to be increased or reduced in the width direction.
[0025] Embodiment 2: as Figs. 1-3The continuous cloth device shown comprises a feeding pipe and a cloth cavity, the cloth cavity is located at the output end of the feeding pipe, and the feeding pipe is communicated with the cloth cavity; specifically, the cloth cavity comprises a first cloth cavity 1 and a second cloth cavity 2, the feeding pipe comprises a main feeding pipe 4, a cross pipe 6 and six sub-pipes 5; from the feeding direction to the discharging direction, they are the main feeding pipe 4, the cross pipe 6, the sub-pipe 5, the first cloth cavity 1 and the second cloth cavity 2; wherein the material enters from the main feeding pipe 4 and is then distributed to the six sub-pipes 5 through the cross pipe 6 and then enters the cloth cavity, wherein the size of the first cloth cavity 1 is larger than that of the second cloth cavity 2, and the size of the first cloth cavity 1 also gradually decreases along the material flow direction, so that the material can gradually converge together when flowing, and the density, pressure, viscosity and other characteristics of the material will be improved, the second cloth cavity 2 and the first cloth cavity 1 are connected together, the size of the output end of the first cloth cavity 1 is consistent with the size of the second cloth cavity 2, and the adjusting plate 3 is arranged at the output end of the second cloth cavity 2, the adjusting plate 3 can be adjusted to change the size of the output port of the second cloth cavity 2, thereby controlling the flow and flow rate of the material. The scheme can realize the adjustment of the discharging effect of the cloth device material and ensure the effect of the cloth coating material; in addition, compared with some traditional cloth devices, the material will not splash.
[0026] Since the sub-pipe 5 is located between the first cloth cavity 1 and the cross pipe 6, in order to ensure the uniformity of the material, the sub-pipe 5 is uniformly distributed between the first cloth cavity 1 and the cross pipe 6, so as to ensure that the material entering the first cloth cavity 1 can have relatively uniform material in the length direction of the first cloth cavity 1 (i.e. the arrangement direction of the sub-pipe), avoiding excessive local material and insufficient local material in the first cloth cavity 1; in addition, the size of the first cloth cavity 1 also gradually decreases along the material flow direction, so as to make the material converge together, which can further reduce the unevenness of the material distribution.
[0027] And the material entering the cross pipe 6 from the main feeding pipe 4 also needs to ensure the uniformity of the material distribution in the cross pipe 6, so as to ensure that the material flows in each sub-pipe 5, specifically, a control valve 7 is arranged on each sub-pipe 5, the control valve 7 can adjust the size of the opening of the sub-pipe 5, so that the material flow in each sub-pipe 5 is as same as possible.
[0028] A support plate 8 is arranged at the outlet position of the second material distributing cavity 2 and on the second material distributing cavity 2, the support plate 8 is an integral structure with the second material distributing cavity 2, mainly used for mounting the adjusting plate 3, the support plate 8 is perpendicular to the outer wall of the second material distributing cavity 2 and is located at the upper position of the second material distributing cavity 2, so that when the adjusting plate 3 is mounted, the adjusting plate 3 can be moved along the flow direction of the material, thereby adjusting the discharging effect of the material. A plurality of adjusting holes 9 are arranged on the support plate 8, specifically, the number of adjusting holes 9 is set to five groups, the adjusting holes 9 can be adjusted by adjusting the screw 10 on the adjusting plate 3; when the adjusting screw 10 is screwed upward, the adjusting plate 3 can be adjusted upward, so that the outlet of the second material distributing cavity 2 is reduced, when the adjusting screw 10 is screwed downward, the adjusting plate 3 can be adjusted downward, so that the outlet of the second material distributing cavity 2 is increased.
[0029] It should be noted that in the embodiment, the main feeding pipe 4 and the cross pipe 6 are arranged horizontally, and the distribution pipe 5, the first material distributing cavity 1 and the second material distributing cavity 2 are arranged obliquely, and the distribution pipe 5, the first material distributing cavity 1 and the second material distributing cavity 2 are all arranged obliquely, which can effectively reduce the discharging speed of the material and make the discharging of the material more stable. Specifically, the inclination angle is set to 30°.
[0030] The scheme not only realizes the adjustment and control of the discharging effect of the cloth distributing device, but also can ensure the uniformity of the discharging of the cloth distributing device, finally realizes the effect of cloth coating, and is suitable for cloth distribution of cloth with large width. For different sizes, only the number of distribution pipes 5 needs to be increased or reduced in the width direction.
[0031] Embodiment 3: as Figs. 1-3The continuous cloth device shown comprises a feeding pipe and a cloth cavity, the cloth cavity is located at the output end of the feeding pipe, and the feeding pipe is communicated with the cloth cavity; specifically, the cloth cavity comprises a first cloth cavity 1 and a second cloth cavity 2, the feeding pipe comprises a main feeding pipe 4, a cross pipe 6 and six sub-pipes 5; from the feeding direction to the discharging direction, they are the main feeding pipe 4, the cross pipe 6, the sub-pipe 5, the first cloth cavity 1 and the second cloth cavity 2; wherein the material enters from the main feeding pipe 4 and is then distributed to the six sub-pipes 5 through the cross pipe 6 and then enters the cloth cavity, wherein the size of the first cloth cavity 1 is larger than that of the second cloth cavity 2, and the size of the first cloth cavity 1 also gradually decreases along the material flow direction, so that the material can gradually converge together when flowing, and the density, pressure, viscosity and other characteristics of the material will be improved, the second cloth cavity 2 and the first cloth cavity 1 are connected together, the size of the output end of the first cloth cavity 1 is consistent with the size of the second cloth cavity 2, and the adjusting plate 3 is arranged at the output end of the second cloth cavity 2, the adjusting plate 3 can be adjusted to change the size of the output port of the second cloth cavity 2, thereby controlling the flow and flow rate of the material. The scheme can realize the adjustment of the discharging effect of the cloth device material and ensure the effect of the cloth coating material; in addition, compared with some traditional cloth devices, the material will not splash.
[0032] Since the sub-pipe 5 is located between the first cloth cavity 1 and the cross pipe 6, in order to ensure the uniformity of the material, the sub-pipe 5 is uniformly distributed between the first cloth cavity 1 and the cross pipe 6, so as to ensure that the material entering the first cloth cavity 1 can have relatively uniform material in the length direction of the first cloth cavity 1 (i.e. the arrangement direction of the sub-pipe), avoiding excessive local material and insufficient local material in the first cloth cavity 1; in addition, the size of the first cloth cavity 1 also gradually decreases along the material flow direction, so as to make the material converge together, which can further reduce the unevenness of the material distribution.
[0033] And the material entering the cross pipe 6 from the main feeding pipe 4 also needs to ensure the uniformity of the material distribution in the cross pipe 6, so as to ensure that the material flows in each sub-pipe 5, specifically, a control valve 7 is arranged on each sub-pipe 5, the control valve 7 can adjust the size of the opening of the sub-pipe 5, so that the material flow in each sub-pipe 5 is as same as possible.
[0034] A support plate 8 is arranged at the outlet position of the second cloth cavity 2 and on the second cloth cavity 2, the support plate 8 is an integral structure with the second cloth cavity 2, mainly used for mounting the adjusting plate 3, the support plate 8 is perpendicular to the outer wall of the second cloth cavity 2 and is located at the upper position of the second cloth cavity 2, so that when the adjusting plate 3 is installed, the adjusting plate 3 can be moved along the flow direction of the material, thereby adjusting the discharging effect of the material. A plurality of adjusting holes 9 are arranged on the support plate 8, specifically, the number of adjusting holes 9 is set to five groups, and the adjusting plate 3 can be adjusted by adjusting screws 10 on the adjusting holes 9; when the adjusting screw 10 is screwed upward, the adjusting plate 3 can be adjusted upward, so that the outlet of the second cloth cavity 2 is reduced, and when the adjusting screw 10 is screwed downward, the adjusting plate 3 can be adjusted downward, so that the outlet of the second cloth cavity 2 is increased.
[0035] It should be noted that in the embodiment, the main feeding pipe 4 and the horizontal pipe 6 are arranged horizontally, and the distribution pipe 5, the first cloth cavity 1 and the second cloth cavity 2 are arranged obliquely. The oblique arrangement of the distribution pipe 5, the first cloth cavity 1 and the second cloth cavity 2 can effectively reduce the discharging speed of the material, so that the material discharging is more stable. Specifically, the inclination angle is set to 30°.
[0036] One end of the main feeding pipe 4 is connected to the feeding device 13 through the material pipe, the other end of the main feeding pipe 4 is connected to the horizontal pipe 6, the material in the feeding device 13 is pumped to the main feeding pipe 4 by the driving pump, and then enters the horizontal pipe 6, each distribution pipe 5, the first cloth cavity 1, the second cloth cavity 2 and the high-temperature cloth on the receiving device 12 in turn.
[0037] The receiving device 12 is arranged at the bottom of the second cloth cavity 2, and the high-temperature cloth is uniformly driven on the receiving device 12, the width of the high-temperature cloth is matched with the length of the second cloth cavity 2, a support cross rod 14 is arranged on the receiving device 12, the support cross rod 14 is arranged below the first cloth cavity 1, and the fixed part 11 is arranged on the lateral sides of the first cloth cavity 1, which can be welded with the support cross rod 14, so as to fix the whole cloth device.
[0038] The scheme not only realizes the adjustment and control of the discharging effect of the cloth device, but also ensures the uniformity of the cloth device discharging, finally realizes the effect of cloth coating, and is suitable for cloth with large width. For different sizes, only the number of distribution pipes 5 needs to be increased or reduced in the width direction.
Claims
1. A continuous fabric device, characterized by, The first cloth cavity and the second cloth cavity are included, the first cloth cavity gradually decreases in size along the material flow direction, the second cloth cavity is connected to the output end of the first cloth cavity, and the output end of the second cloth cavity is provided with an adjusting plate.
2. A continuous fabric device according to claim 1, wherein, Further comprising a feeding pipe, the feeding pipe includes a main feeding pipe and a plurality of branch pipes, the main feeding pipe is communicated with the branch pipes through a cross pipe, and the branch pipes are all communicated with the first cloth cavity.
3. A continuous fabric device according to claim 2, wherein, The branch pipes are provided with control valves.
4. A continuous fabric device according to claim 2 or 3, characterised in that, The branch pipes are uniformly distributed on the first cloth cavity.
5. A continuous fabric device according to claim 1, wherein, The output end of the second cloth cavity is provided with a support plate perpendicular to the second cloth cavity, and the adjusting plate is movably connected to the support plate.
6. A continuous fabric device according to claim 5, wherein, The support plate is provided with a plurality of adjusting holes, and the adjusting holes are connected with the adjusting plate through adjusting screws.
7. A continuous fabric device according to claim 1, wherein, Both sides of the first cloth cavity are provided with fixed parts.
8. A continuous fabric device according to claim 4, wherein, The main feeding pipe is horizontally arranged, the branch pipes are obliquely arranged, and the first cloth cavity, the second cloth cavity and the plurality of branch pipes are coplanarly arranged.
9. A continuous fabric device according to claim 8, wherein, The inclination angle of the branch pipes is 20° to 35°.
Citation Information
Patent Citations
Cloth dyeing machine using vacuum environment for reinforcing dyeing effect
CN2760078Y