Pickling tank with acid mist recovery function
By designing the recycling components and exhaust fan system for the pickling tank, the problem of acid mist diffusion during the pickling process of quartz sand was solved, and the acid mist was recovered and neutralized, ensuring the safety of the staff.
Patent Information
- Application Number
- CN202520400714.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-03-07
AI Technical Summary
In the existing technology, the acid mist generated during the pickling of quartz sand is easy to spread, posing a safety hazard, and there is no effective recovery device for pickling quartz sand.
An acid pickling tank was designed, comprising a tank body, a recovery component, and an exhaust fan. The tank body is sealed by a cover, and the exhaust fan is used to guide the acid mist into the chamber to neutralize it with an alkaline solution, thereby achieving acid mist recovery.
It effectively prevents the spread of acid mist, protects the health of workers, and is simple and convenient to operate, thus realizing the recovery and treatment of acid mist.
Smart Images

Figure CN223902502U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to pickling tank technical field, and specifically relates to a pickling tank with acid mist recovery function. BACKGROUND
[0002] Quartz sand is a common mineral and is used in many industries, but it often contains impurities such as iron oxides, other oxides, yellow skin, and water rust. These impurities seriously affect the purity and quality of quartz sand and need to be treated by pickling. Pickling can remove oxides from quartz sand. The acid reacts with the oxides to produce soluble salts, thereby removing the oxides from the quartz sand. In addition, pickling can also remove impurities such as yellow skin, water rust, and organic stains on the surface of quartz sand.
[0003] In the prior art, quartz sand is usually pickled and purified using a pickling device, such as a pickling tank. A large amount of quartz sand is poured into the pickling tank for soaking and pickling treatment. However, strong acid is usually used during the pickling of quartz sand, and acid mist is easily generated during the pickling process. If these acid mists are not promptly recovered and treated, they will spread to the surrounding environment, causing harm to the health of workers and posing a significant safety hazard. Although the utility model with the patent announcement number CN211445912U discloses a pickling tank with acid mist recovery function, it is designed for metals and removes the thin film on the surface of the metal. Therefore, a pickling tank with acid mist recovery function for pickling quartz sand needs to be designed. SUMMARY
[0004] The utility model provides a pickling tank with acid mist recovery function to solve the technical problems mentioned in the background.
[0005] To achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A pickling tank with acid mist recovery function, comprising: a tank body with an open top; a recovery assembly including a cover, a lifting structure, an exhaust fan, a tank, and a pipeline; the lifting structure is located beside the tank body; the top of the cover is connected to the movable end of the lifting structure; the cover is detachably connected to the open end of the tank body; the exhaust fan is located outside the tank body; the suction end of the exhaust fan is connected to the cover through the pipeline, and the exhaust end is connected to the tank through the pipeline; the tank contains an alkaline solution.
[0007] As a further improvement of the technical solution, the tank includes a first tank and a second tank; the exhaust end of the exhaust fan is connected to the first tank through the pipeline; the first tank and the second tank are connected through the pipeline; the second tank contains an alkaline solution; an exhaust port is provided at the top end of the second tank.
[0008] As a further improvement of the technical scheme, the pipeline comprises a first pipeline, a second pipeline and a third pipeline; one end of the first pipeline is communicated with the top of the cover body, and the other end thereof is communicated with the air suction end of the air extractor; one end of the second pipeline is communicated with the air exhaust end of the air extractor, and the other end thereof extends into the first box body; one end of the third pipeline is communicated with the first box body, and the other end thereof extends into the inside of the top end of the second box body and extends towards the bottom end of the second box body to be communicated with the second box body.
[0009] As a further improvement of the technical scheme, the first pipeline is a hose; the end of the second pipeline away from the air exhaust end of the air extractor is communicated with the top end of the first box body; and the end of the third pipeline away from the first box body is communicated with the top end of the second box body.
[0010] As a further improvement of the technical scheme, the lifting structure comprises an L-shaped support, a winch, a steel cable and a pulley; the winch is arranged on the L-shaped support; the pulley is rotatably arranged on the horizontal end of the L-shaped support; one end of the steel cable is connected with the winch, and the other end thereof is communicated with the top of the cover body through the pulley; and the horizontal end of the L-shaped support is located above the pool body.
[0011] As a further improvement of the technical scheme, the lifting structure further comprises a limiting pipe; one end of the limiting pipe is connected with the bottom surface of the horizontal end of the L-shaped support, and the other end thereof faces the pool body; the limiting pipe is vertically distributed; and the end of the steel cable away from the winch passes through the limiting pipe.
[0012] As a further improvement of the technical scheme, the limiting pipe is a telescopic pipe.
[0013] Compared with the prior art, the application has the following beneficial effects:
[0014] When the application is used, the acid solution and the quartz sand are poured into the pool body, so that the acid solution reacts with the impurities in the quartz sand, and then the lifting structure is used to lower the cover body, the cover body is connected with the open end of the pool body, the open end of the pool body is covered, the acid mist in the pool body is prevented from diffusing to the outside, then the air extractor is started, the air extractor transports the acid mist in the pool body into the box body through the pipeline, the acid mist is neutralized by contacting with the alkali solution in the box body, the acid mist is recycled, the overall structure is simple, the operation is convenient, the acid mist is effectively prevented from diffusing, and the health of the workers is protected. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the drawings needed to be used in the embodiments will be briefly introduced as follows. Obviously, the following drawings only show some of the embodiments of the present application, and should not be considered as limiting the scope. Based on the described embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application. Unless otherwise defined, the technical terms or scientific terms used herein should be understood as the usual meaning understood by those skilled in the art.
[0016] Figure 1 The structure diagram of the pickling tank with acid mist recovery function provided by the present application Figure 1 ;
[0017] Figure 2 The structure diagram provided by the present application Figure 2 ;
[0018] Figure 3 The structure diagram of the lifting structure provided by the present application Figure 1 ;
[0019] Figure 4 The structure diagram of the lifting structure provided by the present application Figure 2 ;
[0020] Figure 5 The structure diagram of the pool body and the recovery assembly provided by the present application
[0021] Reference signs: 1-pool body, 2-recovery assembly, 21-cover body, 22-lifting structure, 221-L-shaped support, 222-winch, 223-steel cable, 224-pulley, 225-limiting tube, 23-exhaust fan, 24-box body, 241-first box body, 242-second box body, 243-limiting piece, 25-pipe, 251-first pipe, 252-second pipe, 253-third pipe. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme of the embodiments of the present application will be described clearly and completely in combination with the drawings of the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all the embodiments. Based on the described embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application. Unless otherwise defined, the technical terms or scientific terms used herein should be understood as the usual meaning understood by those skilled in the art.
[0023] The terms "first", "second", and similar terms used in the description and claims of the utility model creation application do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, unless the context clearly indicates otherwise, the singular form of "one", "an" or "the" and similar terms does not indicate a quantity limitation, but indicates the existence of at least one. The terms "include" or "contain" and similar terms mean that the elements or objects appearing before "include" or "contain" cover the features, whole, steps, operations, elements and / or components listed after "include" or "contain", and do not exclude the existence or addition of one or more other features, whole, steps, operations, elements, components and / or their collections. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationship, which may change accordingly when the absolute position of the described object changes.
[0024] In the description of the utility model, it should be pointed out that, unless otherwise specified and limited, if the terms "mount", "connect", "connect", "set" appear, they should be understood broadly, for example, they can be fixedly connected, or they can be detachably connected, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium; it can be the communication between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0025] Embodiment one:
[0026] As shown in Figure 1 , Figure 2 and Figure 5 , an acid pickling tank with acid mist recovery function, comprising: tank body 1 and recovery assembly 2; the top of the tank body 1 is open structure; the recovery assembly 2 comprises cover 21, lifting structure 22, exhaust fan 23, box 24 and pipeline 25; the lifting structure 22 is arranged outside the tank body 1 and located on the tank body 1 disc; the top of the cover 21 is connected with the movable end of the lifting structure 22, the lifting structure 22 drives the cover 21 to rise and fall, the cover 21 is detachably connected with the open end of the tank body 1, which is used for covering the open end of the tank body 1, and the cover plate 21 is provided with a ventilation hole; the exhaust fan 23 is arranged outside the tank body 1, the suction end of the exhaust fan 23 is communicated with the cover 21 through the pipeline 25, and the exhaust end is communicated with the box 24 through the pipeline 25, the exhaust fan 23 sends the acid mist into the box 24; the box 24 is filled with alkaline solution to neutralize the acid mist, and the alkaline solution can be sodium hydroxide. In addition, it should be pointed out that the specific model of the exhaust fan is not the improvement point of the application, which will not be described here.
[0027] As shown in Figure 5As shown, preferably, the housing 24 includes a first housing 241 and a second housing 242; the exhaust end of the exhaust fan 23 is connected to the first housing 241 via a pipe 25; the first housing 241 and the second housing 242 are connected via the pipe 25; the second housing 242 is filled with an alkaline solution, while the first housing 241 is empty and serves as a buffer; an exhaust port is provided at the top of the second housing 242 to discharge the gas inside the second housing 242; the pipe 25 includes a first pipe 251, a second pipe 252, and a third pipe 253; one end of the first pipe 251 is connected to... The top of the cover 21 is connected, and its other end is connected to the suction end of the exhaust fan 23, thus connecting the exhaust fan 23 and the cover 21; one end of the second pipe 252 is connected to the exhaust end of the exhaust fan 23, and its other end extends into the first box 241, thus connecting the exhaust fan 23 and the first box 241; one end of the third pipe 253 is connected to the first box 241, and its other end extends into the top of the second box 242 and extends towards the bottom of the second box 242, thus connecting the first box 241 and the second box 242.
[0028] like Figure 5 As shown, preferably, the first pipe 251 is a flexible hose to avoid affecting the first pipe 251 when the cover 21 is raised or lowered; the end of the second pipe 252 away from the exhaust end of the exhaust fan 23 is connected to the top of the first box 241; the end of the third pipe 253 away from the first box 241 is connected to the top of the second box 242, that is, the end of the third pipe 253 away from the first box 241 extends from the top of the second box 242 to the bottom of the second box 242, so that the discharged acid mist can fully contact the alkaline solution.
[0029] Work style:
[0030] In use, the acid solution and quartz sand are poured into the pool body 1, the acid solution reacts with the impurities in the quartz sand, then the lifting structure 22 is used to lower the cover body 21, the cover body 21 is connected with the open end of the pool body 1, the open end of the pool body 1 is covered, the acid mist in the pool body 21 is prevented from spreading to the outside, then the air extractor 23 is started, the acid mist in the pool body 21 is transported by the air extractor 23, passes through the first pipeline 251 and the second pipeline 252, enters the first box body 241, the first box body 241 simultaneously plays a buffering role, when the air extractor 23 stops running, the air pressure in the second pipeline 252 and the first box body 241 decreases, the solution in the second box body 242 flows back, the first box body 241 receives the backflow solution, avoids the backflow solution from contacting the air extractor 23, the acid mist fills the first box body 241, moves to the second box body 242 through the third pipeline 253, and emerges from the bottom end of the third pipeline 253, when the acid mist emerges, the acid mist is neutralized by the alkaline solution in the second box body 242, the acid mist is recovered, the overall structure is simple, the operation is convenient, the acid mist is effectively prevented from spreading, and the health of the workers is protected.
[0031] Example two
[0032] As Figures 1 to 5 shown, compared with example one, the difference lies in that a structure form of the lifting structure 22 is given; the lifting structure 22 comprises an L-shaped support 221, a winch 222, a steel cable 223 and a pulley 224; the winch 222 is arranged on the L-shaped support 221; the pulley 224 is rotatably arranged on the horizontal end of the L-shaped support 221; one end of the steel cable 223 is connected with the winch 222, and the other end of the steel cable 223 passes through the pulley 224 and is in communication with the top of the cover body 21, the steel cable 223 moves along the pulley 224; the horizontal end of the L-shaped support 221 is located above the pool body 1, so that the cover body 21 is lifted up and down above the pool body 1; the winch 222 drives the steel cable 223, the extension amount of the steel cable 223 is controlled, and then the position of the cover body 21 is adjusted, the cover body 21 is lifted up or lowered down. In addition, it should be noted that the specific model of the winch is not the improvement point of the present application, and will not be described here.
[0033] As Figures 3 to 5As shown, preferably, the hoisting structure 22 further comprises a limiting pipe 225; one end of the limiting pipe 225 is connected with the bottom surface of the horizontal end of the L-shaped support 221, and the other end thereof faces the pool body 1; the limiting pipe 225 is vertically distributed; one end of the steel cable 223 away from the winch 222 passes through the limiting pipe 225; the limiting pipe 225 limits the steel cable 223, preventing the steel cable from excessively shaking and deviating from the open end of the pool body 1 when ascending and descending; preferably, the limiting pipe 225 is a multi-section telescopic pipe, and the length of the limiting pipe 225 is increased by the telescopic pipe; when the cover body 21 is connected with the pool body 1, the limiting pipe 225 is elongated; when the cover body 21 ascends, the cover body 221 contacts with the limiting pipe 225, lifts the bottom end of the limiting pipe 225, and completes the contraction.
[0034] The above is only a preferred embodiment of the present application, and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A pickling tank with acid mist recovery function, characterized in that, The utility model relates to a kind of recovery device of ammonia, including: Pool body (1), top is open structure; Recycling assembly (2), including cover body (21), hoisting structure (22), exhaust fan (23), box (24) and pipeline (25);The hoisting structure (22) is located in the pool body (1) side;The top of the cover body (21) is with the movable end of hoisting structure (22);The cover body (21) is detachably connected with the open end of the pool body (1);The exhaust fan (23) is located outside the pool body (1);The suction end of the exhaust fan (23) is communicated with the cover body (21) by the pipeline (25), and its exhaust end is communicated with the box (24) by the pipeline (25);The box (24) is injected with alkaline solution.
2. The pickling tank with an acid mist recovery function according to claim 1, characterized by The box (24) includes first box (241) and second box (242);The exhaust end of the exhaust fan (23) is communicated with the first box (241) by the pipeline (25);The first box (241) and the second box (242) are communicated by the pipeline (25);Alkaline solution is injected in the second box (242);The top end of the second box (242) is provided with exhaust port.
3. The pickling tank with an acid mist recovery function according to claim 2, characterized by, The pipeline (25) includes first pipeline (251), second pipeline (252), third pipeline (253);One end of the first pipeline (251) is communicated with the top of the cover body (21), and the other end is communicated with the suction end of the exhaust fan (23);One end of the second pipeline (252) is communicated with the exhaust end of the exhaust fan (23), and the other end is inserted into the first box (241) and communicated;One end of the third pipeline (253) is communicated with the first box (241), and the other end is inserted into the top inside of the second box (242) and extends towards the bottom end of the second box (242) and is communicated with the second box (242).
4. The pickling tank with an acid mist recovery function according to claim 3, characterized by The first pipeline (251) is hose;One end of the second pipeline (252) away from the exhaust end of the exhaust fan (23) is communicated with the top end of the first box (241);One end of the third pipeline (253) away from the first box (241) is communicated with the top end of the second box (242).
5. The pickling tank with an acid mist recovery function according to any one of claims 1 to 4, characterized in that, The hoisting structure (22) includes L-shaped support (221), winch (222), steel cable (223) and pulley (224);The winch (222) is arranged on the L-shaped support (221);The pulley (224) is rotatably arranged on the horizontal end of the L-shaped support (221);One end of the steel cable (223) is connected with the winch (222), and the other end is communicated with the top of the cover body (21) through the pulley (224);The horizontal end of the L-shaped support (221) is located above the pool body (1).
6. The pickling tank with an acid mist recovery function according to claim 5, characterized by The hoisting structure (22) further comprises a limiting pipe (225); one end of the limiting pipe (225) is connected with the bottom surface of the horizontal end of the L-shaped support (221), and the other end thereof faces the pool body (1); the limiting pipe (225) is vertically distributed; and one end of the steel cable (223) away from the winch (222) penetrates through the limiting pipe (225).
7. The pickling tank with an acid mist recovery function according to claim 6, characterized by The limiting pipe (225) is a telescopic pipe.
Citation Information
Patent Citations
Pickling tank with acid mist recovery function
CN211445912U