Welding device for anchor rod
By designing a wire rod welding device that includes a motor and gear system, the mechanized bending of the wire rod and the convenient collection of iron filings are realized, solving the problems of high labor intensity and inconvenient handling of iron filings in existing devices, and improving welding efficiency and ease of operation.
Patent Information
- Application Number
- CN202520370136.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-03-05
AI Technical Summary
Existing wire rod welding devices involve high labor intensity during bending, which affects welding efficiency and makes it inconvenient to collect and handle iron filings.
A welding device comprising a motor, a fixed shaft, gears, a gear ring, a residual gear, and a pressure rod was designed. This device achieves the bending of the wire rod through mechanization and is equipped with a recycling trough and a recycling box for convenient collection of welding shavings.
It reduces the labor intensity of operators, improves welding efficiency, and facilitates the centralized collection and treatment of iron filings.
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Figure CN223902677U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of stay rod welding, specifically, a kind of stay rod welding device. BACKGROUND
[0002] The stay rod welding device is a device specially used for welding stay rod, which is a metal rod used to connect stay wire and foundation, such as electric pole foundation and tower foundation. It plays a key role in the construction of tower facilities in the field of electric power and communication. The main function of this welding device is to firmly connect the components of stay rod, such as rod and connecting piece, through welding process to ensure that stay rod has sufficient strength and stability, can withstand the tension of stay wire and ensure the safety and stability of tower. In the installation process of electric pole and tower, the stay rod welding device is used to weld stay rod, which is a key component connecting stay wire and tower foundation. After welding by the welding device, the tension of stay wire can be effectively transmitted to the foundation, ensuring that the tower can resist tilting or collapse under various environmental conditions.
[0003] In the process of welding stay rod, it is common to use pliers and other tools to bend stay rod after it is bent. However, due to the large diameter of the steel ring, it is time-consuming and labor-intensive to bend stay rod, which may affect the welding efficiency of stay rod and make it inconvenient for operators to use. UTILITY MODEL CONTENT
[0004] To overcome the above technical problems or at least partially solve the above problems, the utility model provides a stay rod welding device.
[0005] The utility model is implemented as follows:
[0006] The utility model provides a stay rod welding device, which comprises a processing table,
[0007] The bottom of the processing table is provided with a motor, the output end of the motor is provided with a fixed shaft, the surface of the fixed shaft is provided with a gear, one side of the gear is engaged with a gear ring, one side of the gear ring is provided with a residual gear, one side of the gear ring and the residual gear is provided with a connecting rod, and one end of two groups of connecting rods is provided with a pressing rod.
[0008] The bottom of the processing table is provided with a recycling box, and the inside of the pressing rod is provided with a stay rod main body.
[0009] In a preferred embodiment, the bottom of the processing table is provided with a limiting frame, and the motor is arranged inside the limiting frame.
[0010] In a preferred embodiment, the top of the processing table is provided with a base, and the fixed shaft is inserted into the base.
[0011] In a preferred scheme, the inside of the processing table is provided with a recycling groove, which is arranged directly below the recycling box.
[0012] In a preferred scheme, a pressing frame is arranged between the two groups of pressing rods, and the material of the pressing frame is rubber.
[0013] In a preferred scheme, the inside of the pressing frame is provided with a threaded hole, and the inside of the threaded hole is provided with a threaded rod.
[0014] In a preferred scheme, the inside of the two groups of pressing rods is provided with a limiting groove, and the inside of the pressing frame is provided with a mounting groove.
[0015] In a preferred scheme, the wire pulling rod body is arranged in the limiting groove and the mounting groove, and the bottom of the recycling box is provided with a vehicle body.
[0016] The welding device for the wire pulling rod has the following beneficial effects:
[0017] 1. By the mutual cooperation of the wire pulling rod body, the mounting groove, the limiting groove, the threaded rod, the pressing frame, the motor, the gear, the gear ring, the residual gear and the pressing rod, the bent wire pulling rod body is placed in the inside of the mounting groove and the limiting groove, the motor is started to drive the fixed shaft to rotate, the fixed shaft drives the gear to rotate, the gear drives the gear ring to rotate, the gear ring drives the residual gear to rotate, at this time, the two groups of connecting rods can be driven to rotate, so that the two groups of pressing rods can bend the wire pulling rod body, after bending, one end of the wire pulling rod body is in contact with one side of the wire pulling rod body, after completion, the operator can perform welding operation on the wire pulling rod body, so that the labor intensity can be reduced.
[0018] 2. By the mutual cooperation of the vehicle body, the recycling box, the processing table, the wire pulling rod body and the recycling groove, when the operator collects the iron filings during the welding of the wire pulling rod body, the operator can first push the vehicle body and the recycling box into the bottom of the processing table, after completion, when the operator performs welding operation on the wire pulling rod body, the welded iron filings can fall into the inside of the recycling box through the recycling groove, after completion, the operator can directly push out the vehicle body, after pushing out, the operator can clean the iron filings, so that the operator can conveniently collect and process the iron filings generated by the wire pulling rod body, and the operator can conveniently use. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some of the embodiments of the present application, and therefore should not be considered as limiting the scope, for those skilled in the art, without creative labor, other related drawings can also be obtained from these drawings.
[0020] Figure 1 is the overall perspective view provided by the embodiments of the present application;
[0021] Figure 2 is the processing table bottom structure schematic view provided by the embodiments of the present application;
[0022] Figure 3 is the pressure rod internal structure schematic view provided by the embodiments of the present application;
[0023] Figure 4 is the pressure rod local structure schematic view provided by the embodiments of the present application when in use;
[0024] In the figure: 11, processing table; 12, motor; 13, fixed shaft; 14, gear; 15, gear ring; 16, residual gear; 17, base; 18, connecting rod; 19, pressure rod; 2, pressure frame; 21, threaded rod; 22, recovery groove; 23, stay rod main body; 24, limiting frame; 25, recovery box; 26, vehicle body; 27, mounting groove; 28, limiting groove. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solutions and advantages of the embodiments of the present application more clear, the following will combine the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are some of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0026] Refer to Figures 1-4The utility model provides a kind of technical scheme: a kind of welding device for stay wire rod, including processing table 11, the bottom of processing table 11 is provided with motor 12, the output of motor 12 is provided with fixed shaft 13, the surface of fixed shaft 13 is provided with gear 14, gear 14 one side is engaged with gear ring 15, gear ring 15 one side is provided with residual gear 16, gear ring 15 and residual gear 16 one side are provided with connecting rod 18, two groups of connecting rod 18 one end are provided with pressure rod 19, the bottom of processing table 11 is provided with recovery box 25, the inside of pressure rod 19 is provided with stay wire rod main body 23, by the mutual cooperation of stay wire rod main body 23, installation groove 27, limit groove 28, threaded rod 21, pressure frame 2, motor 12, gear 14, gear ring 15, residual gear 16 and pressure rod 19, so when operator needs to bend stay wire rod main body 23, operator can first place the stay wire rod main body 23 after bending to the inside of installation groove 27 and limit groove 28, after placing, operator can install threaded rod 21 to the inside of pressure frame 2, can limit the position of stay wire rod main body 23, then operator can start motor 12 and drive fixed shaft 13 to rotate, fixed shaft 13 drives gear 14 to rotate, gear 14 drives gear ring 15 to rotate, gear ring 15 drives residual gear 16 to rotate, at this moment, it can drive two groups of connecting rod 18 to rotate, so that two pressure rods 19 can bend stay wire rod main body 23, when bending, one end of stay wire rod main body 23 is in contact with one side of stay wire rod main body 23, after completion, operator can weld stay wire rod main body 23, so as to reduce labor intensity.
[0027] Referring to Figures 1-4 In a preferred embodiment, the bottom of processing table 11 is provided with a limiting frame 24, by setting the limiting frame 24, the stability of the motor 12 can be improved, the motor 12 is arranged in the limiting frame 24, the top of the processing table 11 is provided with a base 17, the fixed shaft 13 is inserted into the base 17, the inside of the processing table 11 is provided with a recovery groove 22, the recovery groove 22 is arranged directly below the recovery box 25, by the mutual cooperation of the vehicle body 26, the recovery box 25, the processing table 11, the stay wire rod main body 23 and the recovery groove 22, when the operator collects the iron filings during welding of the stay wire rod main body 23, the operator can first push the vehicle body 26 and the recovery box 25 into the bottom of the processing table 11, after completion, when the operator welds the stay wire rod main body 23, the welding iron filings can fall into the inside of the recovery box 25 through the recovery groove 22, after completion, the operator can directly push out the vehicle body 26, after pushing out, the operator can clean the iron filings, so that the operator can conveniently collect and process the iron filings generated by the stay wire rod main body 23, and the operator can use it conveniently.
[0028] Referring to Figures 1-4In a preferred embodiment, a pressing frame 2 is arranged between the two groups of pressing rods 19, the material of the pressing frame 2 is rubber, by arranging the pressing frame 2 as rubber, when the two groups of pressing rods 19 move towards each other, the pressing frame 2 can also be extruded, so that the pressing frame 2 deforms, a threaded hole is arranged in the inside of the pressing frame 2, a threaded rod 21 is arranged in the inside of the threaded hole, by arranging the threaded rod 21, the position of the pressing frame 2 can be limited, a limiting groove 28 is arranged in the inside of the two groups of pressing rods 19, an installation groove 27 is arranged in the inside of the pressing frame 2, the wire rod main body 23 is arranged in the inside of the limiting groove 28 and the installation groove 27, a vehicle body 26 is arranged at the bottom of the recovery box 25, by arranging the vehicle body 26, it is convenient for the operator to collect and transport iron filings and the like.
[0029] Specifically, the working process or working principle of the wire rod welding device is as follows: in the specific welding of the wire rod, the wire rod is usually bent by hand using pliers and other tools, but the wire rod is relatively troublesome and labor-intensive when it is bent due to the large diameter of the steel ring, which may affect the welding efficiency of the wire rod and is not convenient for the operator to use. Therefore, this scheme can solve the above problems. When the operator needs to bend the wire rod main body 23, the operator can first place the bent wire rod main body 23 into the installation groove 27 and the limiting groove 28, after placing, the operator can install the threaded rod 21 into the inside of the pressing frame 2, which can limit the position of the wire rod main body 23, then the operator can start the motor 12 to drive the fixed shaft 13 to rotate, the fixed shaft 13 drives the gear 14 to rotate, the gear 14 drives the gear ring 15 to rotate, the gear ring 15 drives the gear 16 to rotate, which can drive the two groups of connecting rods 18 to rotate, so that the two groups of pressing rods 19 can bend the wire rod main body 23, when bent, one end of the wire rod main body 23 is in contact with one side of the wire rod main body 23, after completion, the operator can perform welding work on the wire rod main body 23, which can reduce the labor intensity, facilitate the operator to weld the wire rod main body 23, and improve the welding efficiency. When the operator collects the iron filings during the welding of the wire rod main body 23, the operator can first push the vehicle body 26 and the recovery box 25 into the bottom of the processing table 11, after completion, when the operator performs welding work on the wire rod main body 23, the welding iron filings and the like can fall into the inside of the recovery box 25 through the recovery groove 22, after completion, the operator can directly push out the vehicle body 26, after pushing out, the operator can clean the iron filings, which facilitates the operator to collect and process the iron filings generated by the wire rod main body 23, and is convenient for the operator to use. Thus, all processes are completed.
[0030] It should be noted that the motor 12 is electrically connected with the external power supply and is an existing device or equipment or an implementable device or equipment in the prior art, and its power supply, specific components and principles are clear to those skilled in the art, and thus will not be described in detail.
Claims
1. A welding device for a stay rod, characterized by: Including processing platform (11), The bottom of the processing platform (11) is provided with a motor (12), the output end of the motor (12) is provided with a fixed shaft (13), the surface of the fixed shaft (13) is provided with a gear (14), one side of the gear (14) is engaged with a gear ring (15), one side of the gear ring (15) is provided with a gear (16), one side of the gear ring (15) and the gear (16) is provided with a connecting rod (18), one end of the two groups of connecting rods (18) is provided with a pressure rod (19). The bottom of the processing platform (11) is provided with a recycling box (25), the inside of the pressure rod (19) is provided with a pull rod body (23).
2. A welding device for stay rod according to claim 1, characterized in that The bottom of the processing platform (11) is provided with a limiting frame (24), and the motor (12) is arranged in the limiting frame (24).
3. A welding device for stay rod according to claim 2, characterized in that The top of the processing platform (11) is provided with a base (17), and the fixed shaft (13) is inserted into the base (17).
4. A welding device for stay rod according to claim 3, characterized in that The inside of the processing platform (11) is provided with a recycling groove (22), and the recycling groove (22) is arranged directly below the recycling box (25).
5. A welding apparatus for stay rods as defined in claim 4, characterized in that Two groups of the pressure rod (19) are provided with a pressure frame (2), and the material of the pressure frame (2) is rubber.
6. A welding apparatus for stay rods as defined in claim 5, characterized in that The inside of the pressure frame (2) is provided with a threaded hole, and the inside of the threaded hole is provided with a threaded rod (21).
7. A welding apparatus for stay rods as defined in claim 6, characterized in that The inside of the two groups of pressure rods (19) is provided with a limiting groove (28), and the inside of the pressure frame (2) is provided with a mounting groove (27).
8. The welding apparatus for a stay-in-place rod of claim 7, wherein, The pull rod body (23) is arranged in the limiting groove (28) and the mounting groove (27), and the bottom of the recycling box (25) is provided with a vehicle body (26).