Cutting machine for machining plug gauge

The automatic clamping and feeding system and separation components have solved the problem of manual operation in the process of fixing and separating plug gauge bars, realizing the automatic clamping and separation of plug gauge bars, and improving the cutting speed and production efficiency.

CN223902995UActive Publication Date: 2026-02-13CHENGDU ELITE THREAD TOOLS CO LTD
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Patent Information

Application Number
CN202520541348.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2026-02-13
Estimated Expiration
2035-03-26

AI Technical Summary

Technical Problem

In the existing technology, fixing and feeding the plug gauge bar stock requires manual operation, which is time-consuming, and the cut bars need to be picked up one by one, affecting the cutting speed.

Method used

Automatic clamping is achieved by using a first bidirectional moving mechanism, a second bidirectional moving mechanism and a clamping block, combined with a first lifting component, a second lifting component, a support block, a conveying wheel and a drive mechanism to achieve automatic feeding, and automatic separation of bar stock and debris by a separation component and a collection tray.

Benefits of technology

It enables automatic clamping and feeding of plug gauge bars, reducing manual operation, increasing cutting speed, and accelerating production efficiency by automatically separating bars and debris.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a cutting machine for processing plug gauges, which comprises a workbench, a cutting component is mounted at the top of the workbench, a first frame mounted at the top of the workbench is arranged on one side of the cutting component, and a second frame is arranged on one side of the first frame. Through the arrangement of the first two-way moving mechanism, the second two-way moving mechanism and the clamping blocks, the first two-way moving mechanism and the second two-way moving mechanism can clamp a plurality of bars at the same time through the clamping blocks installed on the first two-way moving mechanism and the second two-way moving mechanism in the using process, and workers do not need to clamp the bars manually; according to the plug gauge bar cutting device, the first lifting assembly, the second lifting assembly, the supporting block, the conveying wheel and the driving mechanism are arranged, the conveying wheel can be driven to rotate through the driving mechanism when the plug gauge bar cutting device is used, so that bars placed on the supporting block are conveyed and fed, manual feeding of workers is not needed, more trouble and labor are saved during use, and the plug gauge bar cutting speed can be effectively increased.
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Description

TECHNICAL FIELD

[0001] The utility model relates to cutting equipment technical field, specifically, relate to a cutting machine for processing plug gauge. BACKGROUND

[0002] Plug gauge is a measuring tool, mainly used for measuring hole diameter, slot width and other internal dimensions. Its shape is usually cylindrical, with precise dimensional accuracy, and its structure includes a through end and a stop end. The diameter of the through end is equal to the lower limit size of the detected hole diameter, and the diameter of the stop end is equal to the upper limit size of the detected hole diameter. When detecting, if the through end can pass through while the stop end cannot, it indicates that the measured size is qualified. During the processing of plug gauges, appropriate diameter bar stock is selected and cut into segments by a cutting machine, and then the cut bar stock is further processed through rough turning and finish turning.

[0003] After searching, the patent with patent application number 202420521332.3 discloses a circular saw cutting machine capable of cutting multiple bar stocks simultaneously, which includes a workbench, a support fixedly connected to one end of the workbench, a cutting mechanism arranged on the top of the support for cutting bar stocks, and multiple sets of fixing mechanisms arranged on the top of the workbench for fixing bar stocks. The fixing mechanism includes two symmetrically arranged supports, two rotating shafts rotatably installed inside the supports, and clamping plates fixedly connected to the outer portions of the two rotating shafts for clamping bar stocks. The utility model can clamp and fix bar stocks, avoid rolling of bar stocks, improve the flatness of bar stock cutouts and the accuracy of cutting positions, improve the cutting quality and precision of the equipment, and adjust the included angle between the two clamping plates through the support rod, which facilitates the equipment to fix bar stocks of different diameters and expands the application range of the equipment. However, the above-mentioned patent has the following disadvantages: the fixing and feeding of bar stocks need to be manually operated, which consumes a lot of time, and the cut bar stocks need to be picked up from the workbench one by one by workers, which affects the overall cutting speed. Therefore, the utility model provides a new solution. UTILITY MODEL CONTENTS

[0004] The utility model aims at solving the problem of the above-mentioned patent that the fixing and feeding of bar stocks need to be manually operated, which consumes a lot of time, and the cut bar stocks need to be picked up from the workbench one by one by workers, which affects the overall cutting speed, and provides a cutting machine for processing plug gauges.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions:

[0006] The cutting machine for processing plug gauges improves the above-mentioned problems.

[0007] The utility model is specifically as follows:

[0008] The utility model provides a cutting device, including workbench, the top of workbench is equipped with cutting assembly, one side of cutting assembly is equipped with first frame installed on the top of workbench, one side of first frame is equipped with second frame, and the inner wall top and the inner wall bottom of first frame are equipped with first two -way moving mechanism and second two -way moving mechanism respectively, a plurality of mutually cooperate arc clamping blocks are installed on first two -way moving mechanism and second two -way moving mechanism, and the inner side of second frame is equipped with first lifting assembly and second lifting assembly symmetrically, a plurality of evenly distributed support blocks are installed to the mobile end of first lifting assembly, a plurality of conveying wheels and the drive mechanism for driving the rotation of conveying wheel are installed to the mobile end of second lifting assembly, the opening below cutting assembly is located in the opening of workbench and is equipped with separation assembly with the opening is mutually matched in the bottom of the inner wall of workbench, and the front of separation assembly is equipped with the collecting tray with the inside intercommunication.

[0009] As a preferred technical scheme of the utility model, the separation assembly comprises a separation box, a screen is obliquely installed in the separation box, a discharge port matched with the collecting tray is formed in the front of the separation box, and a box door is rotatably installed on the side wall of the separation box.

[0010] As a preferred technical scheme of the utility model, the first two-way moving mechanism and the second two-way moving mechanism each comprise a cylinder and a guide cylinder arranged oppositely, a mounting seat in sliding connection with the guide cylinder is fixedly connected to the moving end of the cylinder, and a plurality of connecting rods for mounting the clamping blocks are connected to the mounting seat.

[0011] As a preferred technical scheme of the utility model, the first lifting assembly and the second lifting assembly each comprise an electric telescopic rod and a mounting plate, and the mounting plate is fixedly connected to the moving end of the electric telescopic rod.

[0012] As a preferred technical scheme of the utility model, the conveying wheel comprises a plurality of second frames installed on the moving end of the second lifting assembly, rollers are rotatably installed on the inner side of the second frames, and annular grooves are formed in the outer wall of the rollers.

[0013] As a preferred technical scheme of the utility model, the drive mechanism comprises a first motor fixedly installed on the moving end of the second lifting assembly and a transmission shaft for connecting a plurality of rollers, the transmission shaft penetrates through the second frames and is rotatably connected to the second frames, a first bevel gear is connected to the outer wall of the transmission shaft, and a second bevel gear in meshing connection with the first bevel gear is connected to the output end of the first motor.

[0014] As the technical scheme of the utility model is optimized, the cutting assembly comprises a first frame body fixedly installed on the top of the workbench, an electric sliding table is installed on the inner wall top of the first frame body, a shell is installed on the moving end of the electric sliding table, a cutting piece is rotatably installed in the shell, and a second motor for driving the cutting piece is installed on the front face of the shell.

[0015] Compared with the prior art, the utility model has the beneficial effects that:

[0016] In the scheme of the utility model,

[0017] 1. By setting the first bidirectional moving mechanism, the second bidirectional moving mechanism and the clamping block, the first bidirectional moving mechanism and the second bidirectional moving mechanism can clamp multiple bar materials simultaneously through the multiple clamping blocks installed thereon in use, without the need for workers to manually clamp the bar materials, and by setting the first lifting assembly, the second lifting assembly, the supporting block, the conveying wheel and the driving mechanism, the conveying wheel can be driven to rotate by the driving mechanism in use, so that the bar materials placed on the supporting block are conveyed and fed, without the need for workers to manually feed, which is more convenient and saves labor, and the cutting speed of the plug gauge bar material can be effectively improved.

[0018] 2. By setting the separation assembly and the collecting disc, the bar materials and the chippings cut down fall into the interior of the separation assembly through the opening on the workbench in use, and then the bar materials and the chippings are separated after being separated by the separation assembly, and the separated bar materials are concentrated in the interior of the collecting disc, so that the workers do not need to pick up the bar materials on the workbench one by one after cutting, thereby the overall production efficiency can be improved. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 The utility model provides a whole structure schematic view of the cutting machine for processing plug gauges;

[0020] Figure 2 The utility model provides a separation box structure schematic view of the cutting machine for processing plug gauges;

[0021] Figure 3 The utility model provides a first frame body structure schematic view of the cutting machine for processing plug gauges;

[0022] Figure 4 The utility model provides a connecting rod structure schematic view of the cutting machine for processing plug gauges;

[0023] Figure 5 The utility model provides a second frame body structure schematic view of the cutting machine for processing plug gauges.

[0024] Indicated in the drawing:

[0025] 1, workbench; 2, cutting assembly; 3, first frame; 4, second frame; 5, first lifting assembly; 6, second lifting assembly; 7, support block; 8, conveying wheel; 9, collection disc; 10, separation box; 11, discharge port; 12, screen; 13, box door; 14, first bidirectional moving mechanism; 15, second bidirectional moving mechanism; 16, clamping block; 17, driving mechanism; 141, air cylinder; 142, connecting rod; 143, guide cylinder; 144, mounting seat; 171, transmission shaft; 172, first motor; 173, first bevel gear; 174, second bevel gear; 201, first frame body; 202, electric sliding table; 203, shell; 204, cutting blade; 205, second motor; 601, electric telescopic rod; 602, mounting plate; 801, second frame body; 802, roller. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments.

[0027] As Figures 1-5As shown, the present embodiment proposes a cutting machine for machining plug gauges, comprising a workbench 1, the top of the workbench 1 is provided with a cutting assembly 2, one side of the cutting assembly 2 is provided with a first frame 3 installed on the top of the workbench 1, one side of the first frame 3 is provided with a second frame 4, the inner wall top and the inner wall bottom of the first frame 3 are respectively provided with a first bidirectional moving mechanism 14 and a second bidirectional moving mechanism 15, a plurality of arc-shaped clamping blocks 16 matched with each other are installed on the first bidirectional moving mechanism 14 and the second bidirectional moving mechanism 15, the inner wall of the clamping block 16 is provided with a rubber anti-skid pad, the inner side of the second frame 4 is symmetrically provided with a first lifting assembly 5 and a second lifting assembly 6, a plurality of uniformly distributed supporting blocks 7 are installed on the moving end of the first lifting assembly 5, a plurality of groups of the first lifting assembly 5 and the supporting blocks 7 can be provided during use, so as to facilitate the lifting and supporting of the bar material, the top of the supporting block 7 is provided with an arc-shaped recess, and a plurality of balls are rotatably installed in the arc-shaped recess, the balls can reduce the friction between the bar material and the supporting block 7 during movement, a plurality of conveying wheels 8 and a driving mechanism 17 for driving the conveying wheels 8 to rotate are installed on the moving end of the second lifting assembly 6, through the setting of the first bidirectional moving mechanism 14, the second bidirectional moving mechanism 15 and the clamping block 16, the first bidirectional moving mechanism 14 and the second bidirectional moving mechanism 15 can simultaneously clamp a plurality of bar materials through the plurality of clamping blocks 16 installed thereon during use, without the need for workers to manually clamp the bar materials, through the setting of the first lifting assembly 5, the second lifting assembly 6, the supporting block 7, the conveying wheel 8 and the driving mechanism 17, the conveying wheel 8 can be driven to rotate by the driving mechanism 17 during use, so as to convey and feed the bar material placed on the supporting block 7, without the need for workers to manually feed, which is more convenient and saves labor, and can effectively improve the cutting speed of the plug gauge bar material, through the setting of the first lifting assembly 5 and the second lifting assembly 6, the positions of the supporting block 7 and the conveying wheel 8 can be adjusted, so as to facilitate the use of bar materials of different diameters; an opening located below the cutting assembly 2 is formed through the workbench 1, a separation assembly matched with the opening is installed on the inner wall bottom of the workbench 1, a collecting disc 9 in communication with the inside of the separation assembly is installed on the front of the separation assembly, through the setting of the separation assembly and the collecting disc 9, the cut bar material and debris will fall into the inside of the separation assembly through the opening on the workbench 1 during use, and then the separation assembly separates the two, and the separated bar material will be concentrated in the inside of the collecting disc 9, without the need for workers to pick up the bar materials on the workbench 1 one by one after cutting, so as to accelerate the overall production efficiency.

[0028] As Figure 1 and Figure 2As shown, in a preferred embodiment, based on the above method, the separation component further includes a separation box 10. A screen 12 is installed at an incline inside the separation box 10. A discharge port 11, which cooperates with the collection tray 9, is opened on the front of the separation box 10. A door 13 is rotatably installed on the side wall of the separation box 10. It should be noted that when the bar stock and debris fall into the separation box 10 simultaneously, the debris will pass through the screen 12 and enter the bottom of the separation box 10, while the bar stock will roll through the inclined screen 12 into the collection tray 9. The door 13 facilitates the cleaning of debris inside the separation box 10.

[0029] like Figure 1 and Figure 4 As shown, in a preferred embodiment, based on the above method, both the first bidirectional moving mechanism 14 and the second bidirectional moving mechanism 15 include a cylinder 141 and a guide cylinder 143 arranged opposite to each other. The moving end of the cylinder 141 is fixedly connected to a mounting base 144 that is slidably connected to the guide cylinder 143. Multiple connecting rods 142 for mounting the clamping block 16 are connected to the mounting base 144. It should be noted that in use, 141 can drive 142 to move, thereby driving 16 to move via 144 mounted on 142, thus achieving the clamping and releasing of the bar stock.

[0030] like Figure 1 and Figure 5 As shown, in a preferred embodiment, based on the above method, both the first lifting assembly 5 and the second lifting assembly 6 include an electric telescopic rod 601 and a mounting plate 602, with the mounting plate 602 fixedly connected to the moving end of the electric telescopic rod 601. It should be noted that during use, the electric telescopic rod 601 can drive the mounting plate 602 to move up and down, thereby facilitating the adjustment of the positions of the support block 7 and the conveying wheel 8.

[0031] like Figure 1 and Figure 5 As shown, in a preferred embodiment, based on the above method, the conveying wheel 8 further includes a plurality of second frames 801 mounted on the moving end of the second lifting assembly 6. Rollers 802 are rotatably mounted on the inner side of each second frame 801, and annular grooves are formed on the outer walls of the rollers 802. It should be noted that the second frames 801 facilitate the installation of the rollers 802, and the annular grooves increase the friction between the rollers 802 and the surface of the bar stock, thereby facilitating the conveying of the bar stock.

[0032] like Figure 1 and Figure 5As shown, as a preferred embodiment, on the basis of the above manner, further, the driving mechanism 17 comprises a first motor 172 fixedly installed at the moving end of the second lifting assembly 6 and a transmission shaft 171 for connecting a plurality of rollers 802, the transmission shaft 171 penetrates through the second frame body 801 and is rotatably connected with the second frame body 801, the outer wall of the transmission shaft 171 is connected with a first bevel gear 173, and the output end of the first motor 172 is connected with a second bevel gear 174 which is in mesh with the first bevel gear 173. It should be noted that in use, starting the first motor 172 can drive the transmission shaft 171 to rotate through the second bevel gear 174 and the first bevel gear 173, thereby driving the rollers 802 connected with the transmission shaft 171 to rotate to convey and feed the bar material.

[0033] As shown in Figure 1 and Figure 3 As shown, as a preferred embodiment, on the basis of the above manner, further, the cutting assembly 2 comprises a first frame body 201 fixedly installed at the top of the workbench 1, an electric sliding table 202 is installed at the top of the inner wall of the first frame body 201, a housing 203 is installed at the moving end of the electric sliding table 202, a cutting blade 204 is rotatably installed inside the housing 203, and a second motor 205 for driving the cutting blade 204 is installed on the front face of the housing 203. It should be noted that in cutting, starting the second motor 205 drives the cutting blade 204 to rotate, and then starting the electric sliding table 202 drives the cutting blade 204 to move linearly, thereby cutting a plurality of bar materials one by one.

[0034] Specifically, the working principle of the cutting machine for processing plug gauges is as follows: in use, a plurality of bar materials are placed one by one on the top of a plurality of supporting blocks 7, the conveying wheel 8 is moved downward by the second lifting assembly 6, so that the bottom end of the conveying wheel 8 contacts the surface of the bar material, and then the driving mechanism 17 is started to drive the conveying wheel 8 to rotate, thereby realizing the conveying and feeding of the bar material. When the bar material moves to the desired cutting length, the first and second bidirectional moving mechanisms 14 and 15 are started to simultaneously clamp and fix a plurality of bar materials through a plurality of clamping blocks 16 installed thereon, and then the bar materials are cut by the cutting assembly 2. The cut bar materials and debris fall into the separation tank 10, the debris enters the bottom of the separation tank 10 through the screen 12, and the bar materials roll to the inside of the collection disc 9 through the inclined screen 12. After single cutting is completed, the first and second bidirectional moving mechanisms 14 and 15 drive the clamping blocks 16 to reset, and then the bar materials are conveyed and fed by the driving mechanism 17 and the conveying wheel 8.

[0035] The above examples are only used to illustrate the technical solutions described in the utility model and do not limit the utility model. Although the utility model has been described in detail with reference to the above-described various embodiments, the utility model is not limited to the above-described specific embodiments, and therefore any modification or equivalent replacement of the utility model; and all technical solutions and improvements that do not deviate from the spirit and scope of the invention are all included in the scope of the claims of the utility model.

Claims

1. A cutting machine for processing plug gauges, comprising a worktable (1), a cutting assembly (2) is mounted on the top of the worktable (1), characterized in that, One side of the cutting assembly (2) is provided with a first frame (3) installed on the top of the workbench (1), one side of the first frame (3) is provided with a second frame (4), the inner wall top and the inner wall bottom of the first frame (3) are respectively provided with a first bidirectional moving mechanism (14) and a second bidirectional moving mechanism (15), a plurality of arc-shaped clamping blocks (16) matched with each other are installed on the first bidirectional moving mechanism (14) and the second bidirectional moving mechanism (15), the inner side of the second frame (4) is symmetrically provided with a first lifting assembly (5) and a second lifting assembly (6), a plurality of uniformly distributed supporting blocks (7) are installed on the moving end of the first lifting assembly (5), a plurality of conveying wheels (8) and a driving mechanism (17) for driving the conveying wheels (8) to rotate are installed on the moving end of the second lifting assembly (6), an opening located below the cutting assembly (2) is through-provided on the workbench (1), a separation assembly matched with the opening is installed on the inner wall bottom of the workbench (1), a collecting disc (9) in communication with the inside of the separation assembly is installed on the front of the separation assembly.

2. A cutting machine for machining plug gauges according to claim 1, characterized in that The separation assembly comprises a separation box (10), a screen (12) is obliquely installed in the separation box (10), a discharge port (11) matched with the collecting disc (9) is formed on the front of the separation box (10), and a box door (13) is rotatably installed on the side wall of the separation box (10).

3. A cutting machine for manufacturing plug gauges according to claim 1, characterized in that, The first bidirectional moving mechanism (14) and the second bidirectional moving mechanism (15) both comprise oppositely arranged air cylinders (141) and guide cylinders (143), the moving end of the air cylinder (141) is fixedly connected with a mounting seat (144) in sliding connection with the guide cylinder (143), and a plurality of connecting rods (142) for mounting the clamping blocks (16) are connected to the mounting seat (144).

4. The cutting machine for manufacturing plug gauges according to claim 1, characterized in that, The first lifting assembly (5) and the second lifting assembly (6) both comprise an electric telescopic rod (601) and a mounting plate (602), and the mounting plate (602) is fixedly connected to the moving end of the electric telescopic rod (601).

5. The cutting machine for manufacturing plug gauges according to claim 1, characterized in that, The conveying wheel (8) comprises a plurality of second frame bodies (801) installed on the moving end of the second lifting assembly (6), a roller (802) is rotatably installed on the inner side of the second frame body (801), and an annular groove is formed in the outer wall of the roller (802).

6. A cutting machine for machining plug gauges according to claim 5, characterised in that, The driving mechanism (17) comprises a first motor (172) fixedly installed on the moving end of the second lifting assembly (6) and a transmission shaft (171) for connecting a plurality of rollers (802), the transmission shaft (171) penetrates through the second frame body (801) and is rotatably connected with the second frame body (801), a first bevel gear (173) is connected to the outer wall of the transmission shaft (171), and the output end of the first motor (172) is connected with a second bevel gear (174) in meshing connection with the first bevel gear (173).

7. The cutting machine for manufacturing plug gauges according to claim 1, characterized in that, Said cutting assembly (2) includes first frame body (201) fixedly installed on the top of the workbench (1), the inner wall top of first frame body (201) is installed with electric sliding table (202), the moving end of electric sliding table (202) is installed with shell (203), the inside of shell (203) is rotatably installed with cutting piece (204), the front of shell (203) is installed with second motor (205) for driving cutting piece (204).

Citation Information

Patent Citations

  • Circular saw cutting machine capable of cutting multiple bars simultaneously

    CN222359371U