Automatic assembling machine for disc spring assembly

By designing an automated assembly machine, utilizing the Z-axis frame, X-axis frame, loading and unloading mechanism, and assembly mechanism, the automated assembly of disc spring assemblies is achieved, solving the problems of low efficiency and unstable quality in existing technologies, and improving assembly efficiency and quality.

CN223903365UActive Publication Date: 2026-02-13JIANGYIN SAIYING ELECTRON CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520535026.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2026-02-13
Estimated Expiration
2035-03-25

AI Technical Summary

Technical Problem

The existing disc spring assembly process is inefficient, relies on manual operation, increases the workload and cost of personnel, and is prone to errors, affecting quality and efficiency.

Method used

Design an automatic assembly machine for disc spring assemblies, which adopts a Z-axis frame, an X-axis frame, a loading and unloading mechanism, and an assembly mechanism. Through the cooperation of cylinders, the machine realizes the automated conveying, positioning, and assembly of disc spring assemblies, reducing manual intervention.

Benefits of technology

It enables automated assembly of disc spring assemblies, reduces manual operation, improves assembly efficiency and quality stability, and reduces personnel costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223903365U_ABST
    Figure CN223903365U_ABST
Patent Text Reader

Abstract

The utility model discloses an automatic assembling machine for a disc spring component, which comprises an assembling machine, a Z-axis frame is mounted at the rear end of the outer wall of the assembling machine, the automatic assembling machine is reasonable in structure, two groups of feeding and discharging mechanisms are adopted and arranged on the assembling machine, feeding and discharging are respectively set according to material plates on the two groups of feeding and discharging mechanisms, and the automatic assembling machine is simple in structure and convenient to operate. According to the automatic disc spring assembly machine, the disc spring assembly is placed on the material plate in the feeding process, the disc spring assembly can be conveniently assembled in the later period, the assembled disc spring assembly is then placed in the material plate in the discharging process, and automatic operation is completed; a jacking air cylinder B on the assembly mechanism is matched with an assembly part, and a moving seat on the assembly mechanism is installed on an X-axis frame; the disc spring assembly in the material plate in the feeding process is taken to the assembly table according to the assembly parts, the disc spring assembly is assembled, after assembly is completed, the disc spring assembly is taken into the material plate in the discharging process, and then automatic disc spring assembly treatment can be completed.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to disc spring assembly technology field, concretely is a disc spring assembly automatic assembly machine. BACKGROUND

[0002] The disc spring assembly machine is a kind of mechanical equipment specially used for assembling disc spring (also called disc spring or disc spring).It is usually used for producing and assembling spring parts in automobile, mechanical equipment etc., and at present, disc spring assembly usually needs to involve related technical personnel to assist operation, integrates the assembly of disc spring together, and the efficiency is relatively low in assembly processing, and involves related technical personnel, increases the workload degree and workload of related technical personnel, also increases the investment of personnel cost, simultaneously, disc spring cannot have error in each link in assembly process, to avoid directly affecting the function and quality of disc spring assembly, and disc spring assembly appears problems in the process of feeding and discharging, also directly affects assembly efficiency, and then reduces the use effect and assembly efficiency of disc spring assembly assembly machine.

[0003] Therefore it is necessary to develop a disc spring assembly automatic assembly machine. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a disc spring assembly automatic assembly machine to solve the problems in the above background technology.

[0005] To achieve the above object, the utility model provides the following technical scheme: a disc spring assembly automatic assembly machine, including assembly machine, the outer wall rear end of assembly machine is installed Z axle frame, the top of Z axle frame is installed X axle frame, the top of assembly machine is installed feeding and discharging mechanism on both sides;

[0006] The front end face one side of X axle frame is installed with assembly mechanism.

[0007] Preferably, the top center position rear end of the assembly machine is installed with an assembly table, and the front end face center position of the assembly machine is installed with a control panel.

[0008] Preferably, the feeding and discharging mechanism includes a drive seat, a positioning frame is installed at the center position of the outer wall of the drive seat, and a moving frame is installed at one side of the top of the positioning frame.

[0009] Preferably, a material plate is installed above the moving frame, and a jacking cylinder A is installed on both sides of the top of the moving frame.

[0010] Preferably, the bottom of the material plate is fixedly connected to the output end of the jacking cylinder A, positioning holes are formed in the upper surfaces of the positioning frames, and material holes are formed in the surfaces of the material plates.

[0011] Preferably, the assembling mechanism comprises a moving seat, a lifting frame is mounted on the front end face of the moving seat, and a mounting seat is mounted above the front end face of the lifting frame.

[0012] Preferably, the bottom of the mounting seat is slidably connected with guide columns on both sides, the bottom end of the guide column is mounted with a mounting plate, and a buffer spring is arranged on the outer wall of the guide column.

[0013] Preferably, the front end face of the mounting plate is mounted with a jacking cylinder B, the front end face of the lifting frame is mounted with an assembling piece, and the assembling piece and the lifting frame are connected through a tension spring.

[0014] Compared with the prior art, the present application has the following beneficial effects:

[0015] By adopting two groups of feeding and discharging mechanisms and arranging them on the assembling machine, the feeding and discharging processes are set according to the material plates on the two groups of feeding and discharging mechanisms, the material plate in the feeding process is placed in the disc spring assembly, the disc spring assembly is conveniently assembled in the later period, the disc spring assembly after assembly is placed in the material plate in the discharging process, and the automatic operation is completed. The jacking cylinder B on the assembling mechanism is matched with the assembling piece, the moving seat on the assembling mechanism is mounted on the X-axis frame, the disc spring assembly in the material plate is taken to the assembling table according to the assembling piece, the disc spring assembly is assembled, and after assembly, the disc spring assembly is taken to the material plate in the discharging process, so that the disc spring automatic assembly process is completed, the related technical personnel are not required to assist in operation during the process, the work load and workload of the related personnel are reduced, the personnel cost is reduced, the disc spring assembly is automatically and orderly operated, errors in the disc spring assembly operation are avoided as much as possible, the function and quality are not affected, the disc spring assembly automatic assembling machine is effectively improved in use effect and assembly efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 The present application provides an overall structure schematic view.

[0017] Figure 2 The present application provides an overall structure schematic view.

[0018] Figure 3 The present application provides an overall structure schematic view.

[0019] Figure 4 The present application provides an overall structure schematic view.

[0020] In the figure: 1, assembly machine; 101, Z-axis frame; 102, X-axis frame; 103, assembly table; 104, control panel; 2, feeding and discharging mechanism; 201, driving seat; 202, positioning frame; 203, moving frame; 204, material plate; 205, lifting cylinder A; 206, positioning hole; 207, material hole; 3, assembly mechanism; 301, moving seat; 302, lifting frame; 303, mounting seat; 304, guide column; 305, mounting plate; 306, buffer spring; 307, lifting cylinder B; 308, assembly piece; 309, tension spring. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0022] The utility model provides the following technical scheme: a disc spring assembly automatic assembly machine, please refer to Figures 1-4 , including assembly machine 1, the outer wall rear end of assembly machine 1 is installed Z-axis frame 101, the top of Z-axis frame 101 is installed X-axis frame 102, the top center position rear end of assembly machine 1 is installed assembly table 103, the front end face center position of assembly machine 1 is installed control panel 104, the top both sides of assembly machine 1 are installed feeding and discharging mechanism 2, feeding and discharging mechanism 2 includes driving seat 201, the outer wall center position of driving seat 201 is installed positioning frame 202, the top one side of positioning frame 202 is installed moving frame 203, the top of moving frame 203 is installed material plate 204, the top both sides of moving frame 203 are installed lifting cylinder A 205, and the output end at lifting cylinder A 205 is fixedly connected with the bottom of material plate 204, and the upper surface of positioning frame 202 is all set with positioning hole 206, and the surface of material plate 204 is all set with material hole 207;

[0023] The front end face one side of X-axis frame 102 is installed with assembly mechanism 3, and assembly mechanism 3 includes moving seat 301, and the front end face of moving seat 301 is installed with lifting frame 302, and the front end face of lifting frame 302 is installed with mounting seat 303, and the bottom both sides of mounting seat 303 are slidably connected with guide column 304, and the bottom end of guide column 304 is installed with mounting plate 305, and the outer wall of guide column 304 is provided with buffer spring 306, and the front end face of mounting plate 305 is installed with lifting cylinder B 307, and the front end face of lifting frame 302 is installed with assembly piece 308, and assembly piece 308 is connected between lifting frame 302 through tension spring 309.

[0024] Working principle: in use of the utility model, through the two groups of feeding and discharging mechanisms 2 on the assembling machine 1 are responsible for conveying and positioning the to-be-assembled disc spring assembly, wherein the driving seat 201 provides power, pushes the moving frame 203, the moving frame bears the material plate 204, and the positioning frame 202 is installed below the material plate 204; in the initial stage of operation, the jacking cylinder A 205 is started, and the material plate 204 is lifted, facilitating the taking and placing of the disc spring assembly; in this way, the material plate 204 ensures that the correct position is maintained during the assembling process, the positioning hole 206 and the material hole 207 play the role of precise positioning of butt joint, so that the cooperation of the material plate 204 during the assembling process is more rigorous, thereby laying a foundation for subsequent assembling operation; after the disc spring assembly feeding is completed, the assembling mechanism 3 starts to work, responsible for the actual assembly of components, the moving seat 301 moves to the specified assembling position along the X-axis frame 102, the lifting frame 302 lifts along with the work of the jacking cylinder B 307 to adjust the butt joint height between all assembling parts; during the assembling process, the mounting seat 303 plays an important role, it receives the assembling tool and presses down, the disc spring assembly is accurately assembled by the assembling part 308, in this process, the guide column 304 maintains the stability of the jacking cylinder B 307, ensuring the smoothness of the lifting process; after the to-be-assembled disc spring assembly 308 is accurately butt jointed, the mounting plate 305 plays the role of supporting and fixing, at the same time, the buffer spring 306 can absorb the impact that may occur during the assembling process, preventing the assembling quality from being affected; then, the jacking cylinder B 307 plays a role again, pushes the assembling tool to fix the assembly, at this time, the tension spring 309 provides appropriate tension, ensuring that the to-be-assembled part remains stable during the whole process and does not displace, finally, the two groups of feeding and discharging mechanisms 2 are arranged on the assembling machine 1, the feeding and discharging processes are set according to the material plates 204 on the two groups of feeding and discharging mechanisms 2, so that the material plate 204 in the feeding places the disc spring assembly, facilitating the assembling process of the disc spring assembly in the later period, the assembled disc spring assembly is placed into the material plate 204 in the discharging, completing the automatic operation; the jacking cylinder B 307 on the assembling mechanism 3 is matched with the assembling part 308, and the moving seat 301 on the assembling mechanism 3 is installed on the X-axis frame 102, the disc spring assembly in the material plate 204 is taken to the assembling table 103 according to the assembling part 308, the disc spring assembly assembling process is carried out, after the assembling is completed, it is taken to the material plate 204 in the discharging, the disc spring automatic assembling process is completed, during which no related technical personnel is needed to assist in the operation, reducing the work load and workload of the personnel involved, also reducing the investment of personnel cost, at the same time, the disc spring assembly is automatically and orderly operated, the error caused by personnel operation during the disc spring assembly is avoided as much as possible, the effect and assembling efficiency of the disc spring assembly automatic assembling machine are improved.

[0025] Although the utility model has been described above with reference to the embodiments, various modifications can be made to it and equivalent components can be substituted for the components thereof without departing from the scope of the utility model. In particular, the features of the embodiments disclosed by the utility model can be combined with each other in any manner as long as there is no structural conflict, and the combinations of the features are not exhaustively described in the specification only for the purpose of omitting the length and saving the resources. Therefore, the utility model is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A disc spring assembly automatic assembly machine, comprising an assembly machine (1), a Z-axis frame (101) is installed at the back end of the outer wall of the assembly machine (1), and an X-axis frame (102) is installed at the top of the Z-axis frame (101), characterized in that: The top of the assembly machine (1) is provided with feeding and discharging mechanisms (2) on both sides. The front end face of the X-axis frame (102) is provided with an assembly mechanism (3) on one side.

2. The disc spring assembly automatic assembly machine according to claim 1, characterized in that: The top of the assembly machine (1) is provided with an assembly table (103) at the rear end of the center position, and the front end face of the assembly machine (1) is provided with a control panel (104) at the center position.

3. The disc spring assembly automatic assembly machine of claim 1, wherein: The feeding and discharging mechanism (2) comprises a driving seat (201), and the outer wall center position of the driving seat (201) is provided with a positioning frame (202).

4. The disc spring assembly automatic assembly machine according to claim 3, characterized in that: The top of the moving frame (203) is provided with a material plate (204), and the top of the moving frame (203) is provided with a jacking cylinder A (205) on both sides.

5. The disc spring assembly automatic assembly machine according to claim 4, characterized in that: The output end of the jacking cylinder A (205) is fixedly connected with the bottom of the material plate (204), the upper surface of the positioning frame (202) is provided with a positioning hole (206), and the surface of the material plate (204) is provided with a material hole (207).

6. The disc spring assembly automatic assembly machine of claim 1, wherein: The assembly mechanism (3) comprises a moving seat (301), and the front end face of the moving seat (301) is provided with a lifting frame (302).

7. The disc spring assembly automatic assembly machine according to claim 6, characterized in that: The bottom of the mounting seat (303) is provided with a guide column (304) on both sides, the bottom end of the guide column (304) is provided with a mounting plate (305), and the outer wall of the guide column (304) is provided with a buffer spring (306).

8. The disc spring assembly automatic assembly machine according to claim 7, characterized in that: The front end face of the mounting plate (305) is provided with a jacking cylinder B (307), the front end face of the lifting frame (302) is provided with an assembly part (308) below, and the assembly part (308) and the lifting frame (302) are connected through a tension spring (309).