Quick dismounting tool for single crystal furnace and single crystal furnace

By designing a quick-disassembly fixture for single crystal furnaces, the furnace cylinder and pad are connected by a hook and a lifting rod, solving the problem of time-consuming and labor-intensive disassembly of traditional hot zone furnaces. This enables quick disassembly and installation, improving production efficiency and stability.

CN223903854UActive Publication Date: 2026-02-13QINGHAI GOKIN SOLAR TECH CO LTD +1
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Patent Information

Application Number
CN202520604390.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2026-02-13
Estimated Expiration
2035-04-01

AI Technical Summary

Technical Problem

The dismantling process of the hot zone in a traditional single crystal furnace is time-consuming and labor-intensive, leading to production stagnation and economic losses, and limiting the improvement of production efficiency.

Method used

Design a quick disassembly fixture for a single crystal furnace, including a hook part and a lifting rod body. The furnace cylinder and the pad are connected by the hook part and the lifting rod body to achieve quick disassembly and installation.

Benefits of technology

It enables rapid disassembly and installation of the hot zone, reducing the time by at least 80%, reducing the labor intensity of operators, ensuring the stability and reliability of single crystal production, and eliminating the need for large-scale modification of existing equipment.

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Abstract

The utility model relates to the technical field of single crystal furnaces, in particular to a quick dismounting tool for a single crystal furnace and the single crystal furnace, and the quick dismounting tool for the single crystal furnace structurally comprises a hook part which is arranged on the inner wall of a middle furnace barrel of the single crystal furnace; the lifting rod main body is mounted in the single crystal furnace, the middle part of the lifting rod main body is clamped on the hook part, and the bottom end of the lifting rod main body is clamped with a base plate of the single crystal furnace. The quick dismounting tool for the single crystal furnace and the single crystal furnace can solve the problem that the dismounting process of a thermal field of an existing single crystal furnace is time-consuming and labor-consuming.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of single crystal furnace, and particularly relates to a quick dismounting tool for single crystal furnace and a single crystal furnace. BACKGROUND

[0002] The single crystal furnace is a device for preparing single crystal materials. In the photovoltaic single crystal production process, the thermal field as a core component needs to be frequently maintained, upgraded and replaced due to production process adjustment.

[0003] However, the structure of the conventional thermal field is relatively complex, and the dismounting process is time-consuming and laborious. The conventional dismounting method of the thermal field needs to dismount all the components in the single crystal furnace and then install them one by one, and the process often needs to be completed by professional technicians for several hours or even several days. This not only leads to production stagnation, but also increases the time cost and economic loss of enterprises, and limits the improvement of production efficiency. CONTENT OF THE INVENTION

[0004] Therefore, the purpose of the present application is to provide a quick dismounting tool for single crystal furnace and a single crystal furnace, so as to solve the problem of time-consuming and laborious dismounting process of the thermal field of the existing single crystal furnace.

[0005] According to the first aspect of the present application, a quick dismounting tool for single crystal furnace is provided, wherein the quick dismounting tool for single crystal furnace comprises: a hook part arranged on the inner wall of the middle furnace cylinder of the single crystal furnace; and a lifting rod main body installed in the interior of the single crystal furnace, the middle part of the lifting rod main body is clamped in the hook part, and the bottom end of the lifting rod main body is clamped with the base plate of the single crystal furnace.

[0006] Preferably, the lifting rod main body comprises: an upper lifting rod clamped in the hook part; and a lower lifting rod, the top end of the lower lifting rod is detachably connected with the bottom end of the upper lifting rod, and the bottom end of the lower lifting rod is clamped in the base plate.

[0007] Preferably, the lifting rod main body further comprises a threaded connecting piece, the threaded connecting piece is provided with an internal thread hole, the bottom end of the upper lifting rod is provided with an external thread, the top end of the lower lifting rod is provided with an external thread, and the upper lifting rod and the lower lifting rod are respectively connected to the two ends of the threaded connecting piece.

[0008] Preferably, the threaded connection comprises: an upper ring body formed with an internally threaded hole, the bottom end of the upper pull rod being disposed in the upper ring body; a lower ring body coaxially disposed with the upper ring body, the lower ring body being formed with an internally threaded hole, the top end of the lower pull rod being disposed in the lower ring body; and a plurality of connecting blocks disposed between the upper ring body and the lower ring body, both ends of the plurality of connecting blocks being connected to the bottom surface of the upper ring body and the top surface of the lower ring body respectively, the top end of the lower pull rod and the bottom end of the upper pull rod being located between the plurality of connecting blocks.

[0009] Preferably, an annular pull head is mounted on the upper pull rod, the inside of the pull head is formed with an internal thread, and the outer surface of the upper pull rod is provided with an external thread, the pull head being capable of moving along the axial direction of the upper pull rod.

[0010] Preferably, the hook portion comprises: a hook body mounted on the inner wall of the middle furnace cylinder, an open slot being formed on the side of the hook body away from the middle furnace cylinder, the open slot penetrating the hook body in the vertical direction, and the upper pull rod being disposed in the hook body through the open slot; and a clamping groove being formed on the top of the hook body, the pull head being capable of being clamped in the clamping groove, and the upper pull rod being disposed in the clamping groove.

[0011] Preferably, the quick dismounting tool for the single crystal furnace further comprises a middle wrench, the upper pull rod being disposed in the middle wrench, the top of the pull head being provided with a clamping groove, and the middle wrench being capable of being partially clamped in the clamping groove.

[0012] Preferably, the spacer plate is provided with a through hole, the lower pull rod being disposed in the spacer plate through the through hole, the bottom end of the lower pull rod being provided with a rod-shaped lower wrench, the lower wrench being perpendicular to the axial direction of the lower pull rod, and the length of the lower wrench being greater than the hole diameter of the through hole.

[0013] Preferably, the top end of the upper pull rod is provided with a rod-shaped upper wrench, the upper wrench being perpendicular to the axial direction of the upper pull rod, and the upper wrench being higher than the top end of the middle furnace cylinder.

[0014] According to the second aspect of the present application, a single crystal furnace is provided, wherein the single crystal furnace comprises the quick dismounting tool for the single crystal furnace as described above.

[0015] The utility model discloses a quick dismounting tool for single crystal furnace and single crystal furnace, and the hook part is arranged on the inner wall of the middle furnace cylinder of the single crystal furnace. The bottom end of the lifting rod main body is clamped with the backing plate of the single crystal furnace, and the middle part of the lifting rod main body is clamped in the hook part. By the arrangement, the middle furnace cylinder and the backing plate of the single crystal furnace are connected together through the lifting rod main body. When the operator lifts the middle furnace cylinder, the backing plate is lifted together with the lifting rod main body, and the backing plate can hold the heat preservation cylinder, so that the hot field is quickly dismounted. The problem that the dismounting process of the hot field of the existing single crystal furnace is time-consuming and laborious can be effectively solved.

[0016] In order to make the above objects, features and advantages of the present application more obvious and easy to understand, the following preferred embodiments are described in detail below, and the accompanying drawings are described as follows. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained without creative labor.

[0018] Figure 1 is a sectional view of the single crystal furnace according to the utility model.

[0019] Figure 2 is a schematic view of the quick dismounting tool for single crystal furnace according to the utility model.

[0020] Figure 3 is a schematic view of the hook main body of the quick dismounting tool for single crystal furnace according to the utility model.

[0021] The drawings show that: 1-lifting rod main body;10-threaded connecting piece;101-upper ring body;102-lower ring body;103-connection block;11-upper lifting rod;111-upper wrench;12-lower lifting rod;121-lower wrench;13-lifting head;130-middle wrench;2-hook part;21-hook main body;210-opening slot;22-clamping groove;3-middle furnace cylinder;4-backing plate;5-main chamber;6-bottom hot field. DETAILED DESCRIPTION

[0022] The following detailed description is presented to aid the reader in gaining a comprehensive understanding of the methods, apparatuses, and / or systems described herein. However, various changes, modifications, and equivalents can be used, and thus particular embodiments described herein are not intended as being exhaustive of what the present disclosure can provide. For example, although processes are described with regard to the present disclosure, such processes can include more, fewer, or only a single process. Additionally, some processes can not be implemented even though they are described. Changes, modifications, equivalents, combinations, and substitutes are therefore appropriate where

[0023] The features described herein can be implemented in different forms and should not be construed as limited to the examples described herein. Rather, these examples have been provided so that this disclosure will be thorough and complete, and will fully convey the scope of the methods, apparatuses, and / or systems described herein to those who are skilled in the art. Further, the description should be understood to include any alterations and / or modifications to the examples described herein, and every combination and permutation of the elements described herein.

[0024] Throughout the specification, when an element (such as a layer, region, or substrate) is referred to as being "on" another element, "connected to" another element, "coupled to" another element, "adjacent to" another element, "on top of" another element, or "covering" another element, it can be directly on, connected to, coupled to, adjacent to, on top of, or covering the other element, or one or more other elements can be interposed therebetween. In contrast, when an element is referred to as being "directly on," "directly connected to," "directly coupled to," "directly adjacent to," "directly on top of," or "directly covering" another element, there are no other elements interposed therebetween.

[0025] As used herein, the term "and / or" includes any one of the listed items and any combination of two or more of the listed items.

[0026] Although terms such as "first", "second", and "third" can be used herein to describe various members, components, regions, layers, or parts, these members, components, regions, layers, or parts are not limited by these terms. Rather, these terms are only used to distinguish one member, component, region, layer, or part from another member, component, region, layer, or part. Thus, the first member, component, region, layer, or part described in the examples described herein can also be referred to as the second member, component, region, layer, or part without departing from the teachings of the examples.

[0027] For ease of description, spatially relative terms, such as "on", "upper", "lower", "above", and "below", can be used herein for the purpose of illustrating one element's relationship to another element in the drawings. Such spatially relative terms are intended to encompass different orientations of the device in use or operation, in addition to the orientations depicted in the drawings. For example, if the device in the drawings is turned over, elements described as being "on" or "above" other elements would then be oriented "below" or "under" the other elements. Thus, the term "on" can encompass both an orientation of above and below. The device can be otherwise oriented (e.g., rotated 90 degrees or at other orientations) and the spatially relative terms used herein interpreted accordingly.

[0028] The terminology used herein is for the purpose of describing various examples only and is not intended to be limiting of examples. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms "comprises", "comprising", "includes", "including" and "has", "having" as used herein, are specifically intended to be construed as open-ended terms (i.e., the terms do not exclude the presence of other elements).

[0029] Variations in shapes that are shown in the drawings can occur as a result of manufacturing processes and / or tolerances. Thus, the examples described herein are not limited to the precise shapes shown in the drawings, but include variations in shapes that occur as a result of manufacturing processes.

[0030] The features of the examples described herein can be combined in a variety of ways as will be apparent after review of the disclosure. Also, while the examples described herein have a variety of configurations, other configurations are possible.

[0031] As Figures 1 to 3 According to a first aspect of the present application, a quick dismounting tool for a single crystal furnace is provided, which includes a hook portion 2 and a pulling rod main body 1.

[0032] In the following description, reference will be made to Figures 1 to 3 The specific structure of the above components of the quick dismounting tool for a single crystal furnace and the connection relationship of the above components will be described in detail.

[0033] As Figures 1 to 3As shown in the embodiment, the hook part 2 can be installed on the inner wall of the middle furnace cylinder 3 of the single crystal furnace. The pulling rod body 1 can be arranged inside the single crystal furnace. The middle part of the pulling rod body 1 can be clamped on the hook part 2, and the bottom end of the pulling rod body 1 can be clamped on the base plate 4 of the single crystal furnace. In this way, the middle furnace cylinder 3 and the base plate 4 of the single crystal furnace can be connected together through the pulling rod body 1. When the operator lifts the middle furnace cylinder 3, the base plate 4 will be lifted together with the pulling rod body 1, and the base plate 4 can support the heat preservation cylinder, thereby reducing the components that need to be disassembled, and achieving the purpose of quickly disassembling the hot field.

[0034] Preferably, as Figures 1 to 3 As shown in the embodiment, the pulling rod body 1 can include an upper pulling rod 11 and a lower pulling rod 12. The upper pulling rod 11 can be clamped on the hook part 2, that is, the upper pulling rod 11 is clamped on the inner wall of the middle furnace cylinder 3. The bottom end of the lower pulling rod 12 can be clamped on the base plate 4, that is, the lower pulling rod 12 is clamped on the base plate 4. The top end of the lower pulling rod 12 and the bottom end of the upper pulling rod 11 are detachably connected, so that the pulling rod body 1 can be disassembled according to actual needs, and the total length of the pulling rod body 1 can be adjusted by adjusting the distance between the upper pulling rod 11 and the lower pulling rod 12.

[0035] Further, preferably, as Figures 1 to 3 As shown in the embodiment, the pulling rod body 1 can further include a threaded connector 10. The threaded connector 10 can be arranged between the bottom end of the upper pulling rod 11 and the top end of the lower pulling rod 12. The threaded connector 10 can be provided with an internal threaded hole. The bottom end of the upper pulling rod 11 and the top end of the lower pulling rod 12 can be provided with external threads. The bottom end of the upper pulling rod 11 and the top end of the lower pulling rod 12 can be connected to the two ends of the threaded connector 10, respectively, so as to connect the upper pulling rod 11 and the lower pulling rod 12. When it is necessary to adjust the length of the pulling rod body 1, the operator can adjust the distance between the upper pulling rod 11 and the lower pulling rod 12 by screwing the threaded structure.

[0036] Specifically, as Figure 2As shown in the embodiment, the threaded connection 10 can include an upper ring body 101, a lower ring body 102, and a plurality of connecting blocks 103. The upper ring body 101 can be formed with an internally threaded hole. The bottom end of the upper lifting rod 11 can be disposed in the upper ring body 101 and threadedly connected with the upper ring body 101. The lower ring body 102 can be coaxially arranged with the upper ring body 101. The lower ring body 102 can be formed with an internally threaded hole. The top end of the lower lifting rod 12 can be disposed in the lower ring body 102 and threadedly connected with the lower ring body 102. The plurality of connecting blocks 103 can be arranged between the upper ring body 101 and the lower ring body 102. The two ends of the connecting block 103 can be respectively welded to the bottom surface of the upper ring body 101 and the top surface of the lower ring body 102. The plurality of connecting blocks 103 can be arranged at intervals in the circumferential direction, and the top end of the lower lifting rod 12 and the bottom end of the upper lifting rod 11 are located between the plurality of connecting blocks 103.

[0037] Preferably, as shown in the embodiment, Figure 1 and Figure 2 As shown in the embodiment, in the upper lifting rod 11, a circular ring-shaped lifting head 13 can be installed. The inner surface of the lifting head 13 can be formed with an internal thread, and the outer surface of the upper lifting rod 11 can be provided with an external thread. The lifting head 13 can be threadedly connected with the upper lifting rod 11, so that the lifting head 13 can move along the axial direction of the upper lifting rod 11 to adjust the position of the lifting head 13.

[0038] Further, preferably, as shown in the embodiment, Figures 1 to 3 The hook portion 2 can include a hook body 21 and a clamping groove 22. The outer shape of the hook body 21 can be approximately cuboid. One side of the hook body 21 is fixed to the inner wall of the middle furnace cylinder 3, and the specific installation height of the hook body 21 can be adaptively changed according to actual needs. The side of the hook body 21 away from the middle furnace cylinder 3 is provided with an open slot 210. The open slot 210 can pass through the hook body 21 in the vertical direction, and the width of the open slot 210 is greater than the diameter of the upper lifting rod 11. The upper lifting rod 11 is disposed in the hook body 21 in the vertical direction through the open slot 210. In addition, a clamping groove 22 can also be provided at the top of the hook body 21. The clamping groove 22 can be a circular groove, and the diameter of the clamping groove 22 is greater than the width of the open slot 210. The lifting head 13 can be clamped in the clamping groove 22. The upper lifting rod 11 is disposed in the clamping groove 22, and the diameter of the lifting head 13 is less than the open slot 210. In this way, when the operator lifts the middle furnace cylinder 3, the hook can exert an upward force on the lifting head 13, thereby lifting the upper lifting rod 11 upward.

[0039] Further preferably, as shown in the embodiment, Figure 1 and Figure 2As shown in the embodiments, the quick dismounting tool for the single crystal furnace can further comprise a middle wrench 130. Specifically, the middle wrench 130 can be a ring-shaped outer hexagonal wrench. The upper pull rod 11 can be arranged in the middle wrench 130. An inner hexagonal slot 22 can be arranged at the top of the pull head 13, so that the middle wrench 130 can be partially arranged in the slot 22, thereby facilitating the operator to rotate the pull head 13 to adjust the position of the pull head 13 on the upper pull rod 11.

[0040] In addition, preferably, as shown in the embodiments, Figure 1 and Figure 2 As shown in the embodiments, the base plate 4 can be provided with a through hole at the position corresponding to the hook, the through hole penetrating the base plate 4 in the vertical direction, and the diameter of the through hole is greater than the diameter of the lower pull rod 12. Thus, the lower pull rod 12 can be arranged in the base plate 4 through the through hole. A rod-shaped lower wrench 121 can be arranged at the bottom end of the lower pull rod 12. Preferably, the extension direction of the lower wrench 121 is perpendicular to the axial direction of the lower pull rod 12, and the length of the lower wrench 121 is greater than the hole diameter of the through hole. In this way, when the lower pull rod 12 is lifted, the lower wrench 121 will abut against the base plate 4, thereby lifting the base plate 4.

[0041] Preferably, as shown in the embodiments, Figure 1 and Figure 2 As shown in the embodiments, the top end of the upper pull rod 11 can be provided with a rod-shaped upper wrench 111. The extension direction of the upper wrench 111 is perpendicular to the axial direction of the upper pull rod 11. The upper pull rod 11 is used for the operator to grasp and rotate. Preferably, the upper wrench 111 can be higher than the top end of the middle furnace cylinder 3, so as to facilitate the operator to operate and provide sufficient adjustment space for the pull head 13.

[0042] In addition, as shown in the embodiments, Figure 1 According to the second aspect of the present application, a single crystal furnace is provided, which comprises the quick dismounting tool for the single crystal furnace as described above.

[0043] In use, the quick dismounting tool for the single crystal furnace can complete the dismounting and mounting of the main components of the hot field within 30 minutes. Compared with the traditional method, the quick dismounting tool for the single crystal furnace shortens the dismounting and mounting time by at least 80%. Under the premise of meeting the quick dismounting and mounting function, the quick dismounting tool for the single crystal furnace can ensure the stability and reliability of the hot field structure during the single crystal production process, control the deformation of the key parts of the hot field within ±0.1mm, and ensure the stability of the single crystal growth.

[0044] When the bottom hot zone 6 needs to be cleaned, the operator does not need to disassemble the heat preservation barrel, can take out the middle furnace cylinder 3 together with the main chamber 5, then disassemble and clean the lower hot zone, and finally rotate and install the main chamber 5. If the whole hot zone needs to be cleaned, the upper lifting rod 11 and the hook part 2 can be disassembled by using the middle wrench 130. After the lifting rod body 1 is disengaged, the main chamber 5 can be rotated and opened for cleaning. After the cleaning is completed, the quick disassembly tool for the single crystal furnace can be reassembled, and the main chamber 5 can be rotated and installed.

[0045] The quick disassembly tool for the single crystal furnace can simplify the disassembly and assembly process of the single crystal furnace hot zone, reduce the dependence on professional tools and large equipment during disassembly and assembly, reduce the labor intensity of the operator, and enable ordinary technical personnel to perform hot zone disassembly and assembly operation after simple training. The quick disassembly tool for the single crystal furnace can be compatible with mainstream photovoltaic single crystal production equipment on the market, without the need for large-scale modification of the production equipment, thereby reducing the application cost.

[0046] Finally, it should be noted that the above-described embodiments are merely specific implementations of the present application, which are used to illustrate the technical solutions of the present application, rather than limit them. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that any person skilled in the art can modify or easily think of changes to the technical solutions described in the foregoing embodiments within the technical scope disclosed by the present application, or make equivalent replacements to some technical features. These modifications, changes or replacements do not cause the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present application, and should be covered within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A quick-disassembly fixture for a single crystal furnace, disposed within the single crystal furnace, characterized in that, The quick-disassembly fixture for the single crystal furnace includes: A hook portion is disposed on the inner wall of the middle furnace cylinder of the single crystal furnace; and The lifting rod body is installed inside the single crystal furnace. The middle part of the lifting rod body is engaged with the hook part, and the bottom end of the lifting rod body is engaged with the pad plate of the single crystal furnace.

2. The quick-disassembly fixture for a single crystal furnace according to claim 1, characterized in that, The lifting rod body includes: The upper pull rod is engaged with the hook portion; and The lower lifting rod has its top end detachably connected to the bottom end of the upper lifting rod, and the bottom end of the lower lifting rod is engaged with the pad.

3. The quick-disassembly fixture for a single crystal furnace according to claim 2, characterized in that, The lifting rod body also includes a threaded connector, which has an internal threaded hole. The bottom end of the upper lifting rod has an external thread, and the top end of the lower lifting rod has an external thread. The upper lifting rod and the lower lifting rod are respectively connected to the two ends of the threaded connector.

4. The quick-disassembly fixture for a single crystal furnace according to claim 3, characterized in that, The threaded connector includes: The upper ring body has an internal threaded hole, and the bottom end of the upper lifting rod passes through the upper ring body; A lower ring body, coaxially arranged with the upper ring body, has an internally threaded hole, and the top end of the lower lifting rod passes through the lower ring body; and Multiple connecting blocks are disposed between the upper ring body and the lower ring body. The two ends of the multiple connecting blocks are respectively connected to the bottom surface of the upper ring body and the top surface of the lower ring body. The top end of the lower lifting rod and the bottom end of the upper lifting rod are located between the multiple connecting blocks.

5. The quick-disassembly fixture for a single crystal furnace according to claim 2, characterized in that, The upper lifting rod is equipped with an annular lifting head, the lifting head has an internal thread, and the outer surface of the upper lifting rod has an external thread. The lifting head can move along the axial direction of the upper lifting rod.

6. The quick-disassembly fixture for a single crystal furnace according to claim 5, characterized in that, The hook portion includes: A hook body is installed on the inner wall of the intermediate furnace cylinder. An opening slot is formed on the side of the hook body away from the intermediate furnace cylinder, and the opening slot extends vertically through the hook body. The upper lifting rod passes through the opening slot and is threaded through the hook body. A slot is provided on the top of the hook body, the lifting head can be locked in the slot, and the upper lifting rod passes through the slot.

7. The quick-disassembly fixture for a single crystal furnace according to claim 5, characterized in that, The quick disassembly fixture for the single crystal furnace also includes a central wrench, through which the upper lifting rod passes. A slot is provided on the top of the lifting head, and the central wrench can be partially locked in the slot.

8. The quick-disassembly fixture for a single crystal furnace according to any one of claims 2 to 7, characterized in that, The pad has a through hole, and the lower lifting rod passes through the through hole into the pad. The bottom end of the lower lifting rod is provided with a rod-shaped lower wrench, which is perpendicular to the axial direction of the lower lifting rod. The length of the lower wrench is greater than the diameter of the through hole.

9. The quick-disassembly fixture for a single crystal furnace according to any one of claims 2 to 7, characterized in that, The top of the upper lifting rod is provided with a rod-shaped upper wrench, which is perpendicular to the axial direction of the upper lifting rod and is higher than the top of the intermediate furnace cylinder.

10. A single crystal furnace, characterized in that, The single crystal furnace includes the quick-disassembly fixture for the single crystal furnace as described in any one of claims 1 to 9.