Dust removal mechanism for high-speed splitting machine
By designing a dust removal mechanism consisting of a dust pump, dust pipe, anode plate, and vibrating motor on the slitting machine, the problems of poor dust removal effect and equipment blockage were solved, realizing centralized collection and cleaning of dust and debris, and improving the operating efficiency of the equipment.
Patent Information
- Application Number
- CN202520609224.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-04-02
AI Technical Summary
The existing dust removal mechanism of the slitting machine has poor dust removal effect, and after long-term use, it is necessary to stop the machine to clean the filter plates, which leads to the equipment not running smoothly.
A dust removal mechanism was designed, which includes a conveyor frame, a cutting mechanism, a dust collection system, and a vibrating motor. Dust and debris are transported to the dust collection box through a dust pump, a dust pipe, and a dust hopper. The debris is adsorbed by an anode plate, and the vibrating motor causes the adsorbed dust and debris to fall to the bottom of the dust collection box for easy cleaning.
It enables centralized collection and cleaning of dust and debris, prevents debris from entering the dust pump, improves dust removal efficiency, reduces the frequency of downtime for cleaning, and ensures continuous operation of the equipment.
Smart Images
Figure CN223904100U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a slitting machine technical field, concretely is a dust removal mechanism for high speed slitting machine. BACKGROUND
[0002] The slitting machine is a kind of mechanical equipment for cutting wide paper, mica tape or film into multiple narrow materials, commonly used in papermaking machinery, wire and cable mica tape and printing and packaging machinery, and is mainly used for cutting mica tape, paper, insulating materials and various film materials, especially suitable for narrow tape cutting, and a dust removal device is needed in the cutting process to absorb the waste generated in the cutting process.
[0003] The existing slitting machine adopts dust suction type dust removal mechanism, negative pressure is formed in dust suction cover after fan starts, dust and debris generated in cutting are sucked into dust suction cover, then enter dust collecting box through dust suction pipeline, in dust collecting box, dust is filtered by filtering device and is intercepted in dust collecting box, and the filtering mode is mostly filter plate, part of debris is adsorbed on the surface of filter plate after long-term use, leading to that pipeline is not smooth, needs to be stopped for cleaning, in view of this, a dust removal mechanism for high speed slitting machine is provided. SUMMARY
[0004] (I) technical problem solved
[0005] In view of the defects in the prior art, the utility model provides a dust removal mechanism for high speed slitting machine, and solves the problem of poor dust removal effect of slitting machine.
[0006] (II) technical scheme
[0007] To achieve the above object, the utility model provides the following technical scheme: a dust removal mechanism for high speed slitting machine, including conveying frame, the opposite surface of the two vertical plates of conveying frame is rotatably connected with conveying roller;
[0008] Wherein, conveying frame is provided with slitting mechanism, and the slitting mechanism includes slitting roller, slitting cutter, material guide hopper, waste collecting box, dust suction hopper, dust suction pipe, dust collecting box, waste collecting box, dust suction pump, spring, T-shaped sliding roller, fixed frame, anode plate and vibration motor.
[0009] Preferably, the slitting roller is rotatably connected to the opposite surface of the two vertical plates of the conveying frame, and the plurality of slitting cutters are fixedly sleeved on the outer surface of the slitting roller.
[0010] Preferably, the material guide hopper is fixedly installed on the opposite surface of the two vertical plates of the conveying frame, and the waste collecting box is fixedly installed on the lower surface of the material guide hopper.
[0011] Preferably, the dust suction hopper is fixedly installed on the upper surface of the vertical plate of the conveying frame, and the input end of the dust suction pipe is fixedly installed on the upper surface of the dust suction hopper.
[0012] Preferably, the dust suction pump is fixedly installed on the right surface of the dust collecting box.
[0013] Preferably, a plurality of T-shaped sliding rollers are slidingly sleeved on the inner surface of the dust collecting box, a plurality of springs are fixedly installed on the lower surfaces of the horizontal plates of the T-shaped sliding rollers respectively, and the lower ends of the springs are fixedly installed on the inner surface of the top plate of the dust collecting box.
[0014] Preferably, a plurality of anode plates are fixedly installed on the lower ends of the T-shaped sliding rollers respectively, and a fixed frame is fixedly sleeved on the outer surfaces of the anode plates.
[0015] Preferably, the vibration motor is fixedly installed on the lower surface of the fixed frame.
[0016] (Three) beneficial effects
[0017] Compared with the prior art, the dust removal mechanism for the high-speed slitting machine has the following beneficial effects:
[0018] 1. The dust removal mechanism for the high-speed slitting machine, which transports the dust and debris generated during slitting into the dust collecting box through the dust suction pump, the dust suction pipe and the dust suction hopper, facilitates unified treatment of waste materials, and adsorbs the debris through the anode plates to prevent the debris from entering the dust suction pump, thereby facilitating centralized collection and cleaning.
[0019] 2. The dust removal mechanism for the high-speed slitting machine, which generates vibration through the vibration motor to make the dust and debris adsorbed on the anode plates more easily fall off and fall into the bottom of the dust collecting box, thereby facilitating centralized collection and cleaning, preventing dust and debris from accumulating on the anode plates, and affecting the adsorption effect of the anode plates and the performance of the entire dust removal mechanism. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is a structural schematic view of the dust removal mechanism for the high-speed slitting machine.
[0021] Figure 2 It is a structural schematic view of the conveying frame.
[0022] Figure 3 It is a structural schematic view of the dust collecting box.
[0023] Figure 4 It is a structural schematic view of the dust removal mechanism for the high-speed slitting machine. Figure 3 It is an enlarged view of the structure at A in the dust removal mechanism for the high-speed slitting machine.
[0024] In the figure: 1, conveying frame; 2, conveying roller; 3, slitting roller; 4, slitting knife; 5, material guide hopper; 6, waste collecting box; 7, dust suction hopper; 8, dust suction pipe; 9, dust collecting box; 10, waste collecting box; 11, dust suction pump; 12, spring; 13, T-shaped sliding roller; 14, fixed frame; 15, anode plate; 16, vibration motor. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be apparently and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0026] Please refer to Figures 1-4 The utility model provides a new technical scheme: a dust removal mechanism for high-speed slitting machine, including conveying frame 1, conveying frame 1 two vertical plate's opposite surface rotationally connected with conveying roller 2;
[0027] Among them, conveying frame 1 is provided with slitting mechanism, and slitting mechanism includes slitting roller 3, slitting knife 4, material guide hopper 5, waste collecting box 6, dust suction hopper 7, dust suction pipe 8, dust collecting box 9, waste collecting box 10, dust suction pump 11, spring 12, T-shaped sliding roller 13, fixed frame 14, anode plate 15 and vibration motor 16.
[0028] Further, slitting roller 3 is rotationally connected to the opposite surface of the two vertical plates of the conveying frame 1, and a plurality of slitting knives 4 are fixedly sleeved on the outer surface of the slitting roller 3.
[0029] Further, the material guide hopper 5 is fixedly installed on the opposite surface of the two vertical plates of the conveying frame 1, and the waste collecting box 6 is fixedly installed on the lower surface of the material guide hopper 5.
[0030] Further, the dust suction hopper 7 is fixedly installed on the upper surface of the vertical plate of the conveying frame 1, and the input end of the dust suction pipe 8 is fixedly installed on the upper surface of the dust suction hopper 7.
[0031] Further, the dust collecting box 9 is fixedly installed on the output end of the dust suction pipe 8, and the dust suction pump 11 is fixedly installed on the right surface of the dust collecting box 9.
[0032] Further, a plurality of T-shaped sliding rollers 13 are slidably sleeved on the inner surface of the dust collecting box 9, a plurality of springs 12 are fixedly installed on the lower surfaces of the horizontal plates of the plurality of T-shaped sliding rollers 13, and the lower ends of the plurality of springs 12 are fixedly installed on the inner surface of the top plate of the dust collecting box 9.
[0033] Further, a plurality of anode plates 15 are respectively fixedly installed at the lower ends of the plurality of T-shaped sliding rollers 13, and the fixed frame 14 is fixedly sleeved on the outer surfaces of the plurality of anode plates 15.
[0034] Among them, the vibration motor 16 is fixedly installed on the lower surface of the fixed frame 14.
[0035] When the dust removal mechanism for the high-speed slitting machine is used, the film is conveyed by the conveying roller 2, and the film is slitted by the slitting knife 4 fixedly installed on the outer surface of the slitting roller 3. The partial debris during slitting falls into the material guide hopper 5 and is uniformly collected into the waste collection box 6. By starting the dust suction pump 11, the dust suction pump 11 forms negative pressure in the dust suction hopper 7 through operation. At this time, the flying debris in the air is adsorbed, enters the dust collection box 9 through the dust suction pipe 8, and the surface of the anode plate 15 is electrified to adsorb the debris and prevent the debris from entering the dust suction pump 11. When it is necessary to clean the debris, the vibration motor 16 is started to drive the fixed frame 14 to vibrate, and the fixed frame 14 drives the anode plate 15 fixedly sleeved on the inner surface to vibrate, so that the dust and debris adsorbed on the anode plate 15 fall off and fall into the waste collection box 10 for unified treatment.
[0036] The dust removal mechanism for the high-speed slitting machine transports the dust and debris generated during slitting into the dust collection box 9 through the dust suction pump 11, the dust suction pipe 8 and the dust suction hopper 7, facilitates unified treatment of waste, and adsorbs the debris through the anode plate 15 to prevent the debris from entering the dust suction pump 11, facilitates centralized collection and cleaning, the dust removal mechanism for the high-speed slitting machine generates vibration through the vibration motor 16 to make the dust and debris adsorbed on the anode plate 15 more easily fall off and fall into the bottom of the dust collection box 9, facilitating centralized collection and cleaning, preventing dust and debris from accumulating on the anode plate 15, affecting the adsorption effect of the anode plate 15 and the performance of the entire dust removal mechanism.
[0037] Structure description:
[0038] Conveying frame 1: as the supporting structure of the entire slitting machine and dust removal mechanism, it provides installation and fixation for other components such as conveying rollers, slitting mechanisms, etc., ensures the relative position and stability of each component, and enables smooth slitting and dust removal operations.
[0039] Conveying roller 2: used for conveying materials to be slitted, rotates to move the materials on the slitting machine, ensures that the materials can be accurately conveyed to the slitting mechanism for slitting, and plays a role in supporting and guiding the materials during the slitting process, ensuring the precision and quality of slitting.
[0040] Slitting roller 3: drives the rotation of the slitting knife 4, provides rotational power and support for the slitting knife 4, enables the slitting knife 4 to perform slitting operations on the conveyed material at a certain speed and force, ensures the efficiency and stability of the slitting process.
[0041] Slitting knife 4: directly cuts the conveyed material, cuts the material into different specifications and sizes according to the slitting requirements, is the core component to realize the slitting function.
[0042] Guide hopper 5: guides the waste material after slitting to fall into the waste collection box 6, enables the waste material to be collected according to the predetermined path, avoids the waste material from scattering everywhere, ensures the cleanliness of the working environment, and also helps to improve the efficiency of waste collection.
[0043] Waste collection box 6: used for collecting waste generated during the slitting process, storing waste in a centralized manner, facilitating subsequent cleaning and processing, preventing waste accumulation from affecting the normal operation of the slitting machine.
[0044] Dust suction hopper 7: collects dust and debris generated during the slitting process, uses the suction force generated by the dust suction pipe 8 to suck dust and debris into the dust suction hopper, prevents dust from flying in the working environment, reduces dust pollution, and protects the health of operators and the normal operation of equipment.
[0045] Dust suction pipe 8: connects the dust suction hopper 7 and the dust collection box 9, transports the dust and debris collected by the dust suction hopper 7 into the dust collection box 9, is the transmission channel of dust and debris in the dust suction system, ensures the continuity and effectiveness of the dust suction process.
[0046] Dust collection box 9: collects and temporarily stores dust and debris transported through the dust suction pipe 8, plays a role in storing dust and debris, facilitates regular cleaning, and provides a stable dust suction environment for the dust suction pump 11.
[0047] Waste collection box 10: further collects and stores waste, cooperates with the waste collection box 6, increases the capacity of waste collection, improves the efficiency of waste collection, and facilitates unified processing of waste.
[0048] Dust suction pump 11: provides power for the dust suction system, generates strong suction force, enables the dust suction hopper 7 to effectively collect dust and debris, and sucks dust and debris into the dust collection box 9 through the dust suction pipe 8, is the power core of the entire dust removal mechanism.
[0049] Spring 12: cooperates with the T-shaped sliding roller 13 to play a buffering and resetting role, when the T-shaped sliding roller 13 is subjected to external force, the spring 12 can elastically deform to absorb and buffer the external force, and when the external force disappears, the spring 12 can restore the T-shaped sliding roller 13 to its original position, ensuring the normal operation of the T-shaped sliding roller 13.
[0050] T-shaped sliding roller 13: Slidable in the dust collecting box 9, the lower end of which is installed with an anode plate 15, which can adjust the position of the anode plate 15 by sliding, and at the same time, under the action of the spring 12, it can adapt to different working conditions, provide support and movement basis for the anode plate 15.
[0051] Anode plate 15: In the dust collecting process, it can play a role in electrostatic adsorption and other functions, cooperate with other possible cathode components, make dust and debris more easily adsorbed and collected, improve the dust collecting effect, and help separate dust and debris from the airflow and adsorb them on the surface.
[0052] Fixed frame 14: Fix multiple anode plates 15, keep the anode plates 15 in a relatively stable position and arrangement, ensure that the anode plates 15 can normally play a role, and also provide a mounting basis for the vibration motor 16, so that the vibration motor 16 can effectively drive the anode plates 15 to vibrate.
[0053] Vibration motor 16: Through vibration, the dust and debris adsorbed on the anode plate 15 are more easily detached and fall into the bottom of the dust collecting box 9, which is convenient for centralized collection and cleaning, prevents dust and debris from accumulating on the anode plate 15, and affects the adsorption effect of the anode plate 15 and the performance of the entire dust removal mechanism. Although embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A dust removal mechanism for a high-speed slitting machine, comprising a conveyor frame (1), characterized in that: The opposite faces of the two vertical plates of the conveying frame (1) are rotationally connected with conveying rollers (2); The conveying frame (1) is provided with a slitting mechanism, the slitting mechanism comprises a slitting roller (3), a slitting cutter (4), a material guide hopper (5), a waste collecting box (6), a dust suction hopper (7), a dust suction pipe (8), a dust collecting box (9), a waste collecting box (10), a dust suction pump (11), a spring (12), a T-shaped sliding roller (13), a fixed frame (14), an anode plate (15) and a vibration motor (16).
2. The dust removal mechanism for a high-speed slitting machine according to claim 1, characterized in that: The slitting roller (3) is rotationally connected to the opposite faces of the two vertical plates of the conveying frame (1), and a plurality of slitting cutters (4) are fixedly sleeved on the outer surface of the slitting roller (3).
3. The dust removal mechanism for a high-speed slitting machine according to claim 1, characterized in that: The material guide hopper (5) is fixedly installed on the opposite faces of the two vertical plates of the conveying frame (1), and the waste collecting box (6) is fixedly installed on the lower surface of the material guide hopper (5).
4. The dust removal mechanism for a high-speed slitting machine according to claim 1, characterized in that: The dust suction hopper (7) is fixedly installed on the upper surface of the vertical plate of the conveying frame (1), and the input end of the dust suction pipe (8) is fixedly installed on the upper surface of the dust suction hopper (7).
5. The dust removal mechanism for a high-speed slitting machine according to claim 1, characterized in that: The dust collecting box (9) is fixedly installed on the output end of the dust suction pipe (8), and the dust suction pump (11) is fixedly installed on the right surface of the dust collecting box (9).
6. The dust removal mechanism for a high-speed slitting machine according to claim 1, characterized in that: A plurality of T-shaped sliding rollers (13) are slidably sleeved on the inner surface of the dust collecting box (9), a plurality of springs (12) are fixedly installed on the lower surfaces of the horizontal plates of the plurality of T-shaped sliding rollers (13), and the lower ends of the plurality of springs (12) are fixedly installed on the inner surface of the top plate of the dust collecting box (9).
7. The dust removal mechanism for a high-speed slitting machine according to claim 1, characterized in that: A plurality of anode plates (15) are fixedly installed on the lower ends of the plurality of T-shaped sliding rollers (13), and a fixed frame (14) is fixedly sleeved on the outer surfaces of the plurality of anode plates (15); wherein the vibration motor (16) is fixedly installed on the lower surface of the fixed frame (14).