Rectifier and mortar conveying pipeline
By installing a rectifier between the flow meter and the three-way valve, and using annular and cylindrical channels to eliminate fluid kinetic energy, the problem of unstable flow meter detection is solved, enabling stable fluid delivery over short distances and reducing the risk of sand pump shutdown.
Patent Information
- Application Number
- CN202423069310.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2034-12-12
AI Technical Summary
In existing technology, the flow meter is installed too close to the three-way valve, which causes turbulence in the pipeline after the three-way valve is activated, resulting in large fluctuations in flow detection and increasing the risk of sand pump shutdown.
A rectifier is installed between the flow meter and the three-way valve. The rectifier includes a first rectification region and a second rectification region. The first rectification region consists of several annular channels, and the second rectification region consists of columnar channels. The radial and circumferential kinetic energy of the fluid is eliminated through the annular and columnar channels to ensure the stability of the fluid over a short distance.
It effectively eliminates turbulence in the fluid, ensures the stability of flow meter detection, reduces the risk of sand pump shutdown, and improves the reliability of mortar delivery.
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Figure CN223904229U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of fluid delivery, and particularly relates to a rectifier and a mortar conveying pipeline comprising the rectifier. BACKGROUND
[0002] The mortar conveying pipeline is used for conveying mortar to the wire cutting device as a cutting fluid of the wire cutting device.
[0003] At present, the flow meter is installed close to the three-way valve, and the three-way valve action can cause turbulence in the pipeline, and the flow detection of the flow meter is greatly affected by the fluctuation, which can cause the sand pump to stop and the cutting fluid to decrease, and increase the risk of wire breakage. UTILITY MODEL CONTENTS
[0004] In view of the problems of the prior art, the utility model provides a rectifier and a mortar conveying pipeline, and the specific technical scheme is as follows:
[0005] On the one hand, the application provides a rectifier, which comprises, in sequence along a flow direction:
[0006] a first rectifying area, the first rectifying area being provided with a plurality of annular channels which are sequentially spaced from each other from inside to outside;
[0007] and a second rectifying area, the second rectifying area being provided with a plurality of columnar channels which are regularly distributed along the annular channel tracks.
[0008] As a further technical scheme of the utility model, the first rectifying area comprises a plurality of annular bodies which are sequentially sleeved from inside to outside, and the adjacent two annular bodies are spaced from each other to form an annular channel, and the annular body is connected with the second rectifying area.
[0009] As a further technical scheme of the utility model, the distance between the adjacent two annular bodies is equal.
[0010] On the other hand, the application also provides a mortar conveying pipeline, which comprises the above-mentioned rectifier, and further comprises a sand bucket, a three-way valve, an output pipeline, a reflux pipeline and a flow meter, the outlet of the sand bucket is communicated with the output pipeline and the reflux pipeline through the three-way valve, the flow meter is arranged on the output pipeline, and the output end of the reflux pipeline is communicated with the sand bucket.
[0011] The rectifier is arranged on the output pipeline between the three-way valve and the flow meter.
[0012] As a further technical scheme of the utility model, the annular channel is coaxial with the output pipeline.
[0013] As a further technical scheme of the utility model, the columnar channel is parallel to the axis of the output pipeline.
[0014] The utility model discloses the beneficial effect as follows:
[0015] (1) in the application, first rectification area and second rectification area are sequentially arranged on the flow path of fluid, the radial kinetic energy of turbulence in fluid can be eliminated by annular channel on first rectification area, the circumferential kinetic energy of turbulence in fluid can be eliminated by cylindrical channel on second rectification area, thereby only keeping the kinetic energy of fluid in axial direction, make fluid stable in short distance.
[0016] (2) in the application, by setting rectifier between three-way valve and flowmeter in pipeline system, radial kinetic energy and circumferential kinetic energy in fluid can be eliminated in short distance, turbulent flow becomes laminar flow, makes fluid stable in short distance. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 The overall structural schematic diagram of mortar conveying pipeline is shown;
[0018] Figure 2 The structural schematic diagram of rectifier is shown;
[0019] Figure 3 The structural schematic diagram of first rectification area and second rectification area is shown;
[0020] Figure 4 The structural schematic diagram of first rectification area is shown;
[0021] Figure 5 The structural schematic diagram of second rectification area is shown.
[0022] LEGEND:
[0023] 100, sand bucket;200, three-way valve;300, output pipeline;400, return pipeline;500, flowmeter;600, rectifier;610, first rectification area;611, ring body;612, annular channel;620, second rectification area;621, column body;622, cylindrical channel. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical scheme and advantage of the utility model embodiment more clear, the utility model technical scheme will be described clearly and completely below in conjunction with the embodiment.
[0025] Figure 1The overall structure of the mortar conveying pipeline is shown; the mortar conveying pipeline comprises a sand bucket 100, a three-way valve 200, an output pipeline 300, a return pipeline 400 and a flow meter 500, the outlet of the sand bucket 100 is communicated with the output pipeline 300 and the return pipeline 400 through the three-way valve 200, the flow meter 500 is arranged on the output pipeline 300 and used for monitoring the flow through the output pipeline 300, and the output end of the return pipeline 400 is communicated with the sand bucket 100; the sand bucket 100 is used for storing mortar and has an inlet and an outlet; the output pipeline 300 and the return pipeline 400 are arranged side by side and are not communicated with each other; the three-way valve 200 has three ports, one of which is an input port communicated with the outlet of the sand bucket 100, and the other two are output ports communicated with the output pipeline 300 and the return pipeline 400 respectively, that is, the mortar in the sand bucket 100 flows into the output pipeline 300 and the return pipeline 400 through the three-way valve 200, and the three-way valve 200 switches between the output pipeline 300 and the return pipeline 400 through an electromagnetic valve; in the standby state, the three-way valve 200 communicates the outlet of the sand bucket 100 with the return pipeline 400, and the mortar flowing out of the outlet of the sand bucket 100 flows back through the inlet of the return pipeline 400; in the cutting state, the three-way valve 200 communicates the sand bucket 100 with the output pipeline 300, and the mortar flowing out of the outlet of the sand bucket 100 flows to the cutting chamber through the output pipeline 300, and the flow meter 500 arranged on the output pipeline 300 can monitor the cutting flow.
[0026] However, flow fluctuation will interfere with the flow meter 500, thereby affecting the frequency of the sand pump.
[0027] Figure 2 The structure of the rectifier 600 is shown; Figure 2 In the output pipeline 300, the rectifier 600 is arranged between the three-way valve 200 and the flow meter 500, that is, the flow disturbed by the three-way valve 200 needs to pass through the rectifier 600 before flowing to the flow meter 500, so that the rectifier 600 is used to rectify the mortar and avoid the flow meter 500 from being disturbed by fluctuation.
[0028] The kinetic energy of the fluid flowing in the output pipeline 300 can be decomposed into axial kinetic energy, radial kinetic energy and circumferential kinetic energy.
[0029] Figure 3 The structure of the first rectification area 610 and the second rectification area 620 is shown; Figure 3 The rectifier 600 comprises the first rectification area 610 and the second rectification area 620 arranged in sequence along the flow direction, wherein the first rectification area 610 is mounted on the second rectification area 620, and the outer diameter of the second rectification area 620 matches the inner diameter of the output pipeline 300, so that the fluid must pass through the rectifier 600.
[0030] Figure 4 A structural schematic diagram of the first rectifying area 610 is shown; Figure 4 In the first rectifying area 610, a plurality of ring bodies 611 are sequentially sleeved from inside to outside, and a gap is formed between two adjacent ring bodies 611 to form an annular channel 612; the sizes of the plurality of ring bodies 611 are increasing, which can force the fluid to pass through the annular channel 612, compress the activity space of the fluid in the radial direction, thus eliminating the radial kinetic energy of the turbulence in the fluid and preliminarily rectifying the fluid; and the plurality of ring bodies 611 are coaxial with the output pipeline 300; that is, the cross sections of the plurality of ring bodies 611 and the output pipeline 300 are coaxial design, the annular channel 612 formed between two adjacent ring bodies 611 is uniform, the radial width at any position is equal, the radial width of the fluid passing through the annular channel 612 is the same at any position, the distance between two adjacent ring bodies 611 is the same, and the radial widths of the plurality of annular channels 612 are equal, so that the fluid passing through the first rectifying area 610 is still uniformly distributed in a macroscopic view.
[0031] Figure 5 A structural schematic diagram of the second rectifying area 620 is shown; Figure 5 In the second rectifying area 620, a column body 621 and a plurality of columnar channels 622 formed in the column body 621 are included, and the plurality of columnar channels 622 are regularly distributed along the annular channel 612; that is, in the cross section, each annular channel 612 corresponds to a plurality of groups of columnar channels 622, and the plurality of groups of columnar channels 622 are uniformly distributed along the shape of the annular channel 612 in the cross section; that is, the fluid passing through the second rectifying area 620 does not change on the same circle with the axis as the center, forms an axisymmetric flow pattern, and the flow conditions of the fluid in all planes including the fixed axis are the same; the columnar channel 622 is parallel to the axis of the flowmeter 500; the fluid is forced to pass through the columnar channel 622, the activity space of the fluid in the circumferential direction is compressed, thus the circumferential kinetic energy of the turbulence in the fluid can be eliminated, secondary rectification is realized, only the axial kinetic energy of the fluid is ensured, and the flow direction of the fluid passing through the columnar channel 622 is parallel to the axis, so that the fluid is quickly and stably.
[0032] The above embodiments are only used to illustrate the technical solutions of the present application, but not limit them.
Claims
1. A rectifier characterized by, Comprise sequentially arranged in the flow direction: First rectifier area (610), the first rectifier area (610) has a number of by inside to outside sequentially spaced annular channel (612); And the second rectifier area (620), the second rectifier area (620) has a number of along annular channel (612) track regularly distributed columnar channel (622).
2. The rectifier of claim 1, characterized in that: The first rectifier area (610) comprises a number of by inside to outside sequentially nested ring body (611), adjacent two ring body (611) between there is interval to form an annular channel (612), the ring body (611) is connected with the second rectifier area (620).
3. The rectifier of claim 2, wherein: The distance between adjacent two ring body (611) is equal.
4. Mortar delivery line comprising the flow straightener according to any one of claims 1 to 3, characterized in that: Also includes sand bucket (100), three-way valve (200), output pipeline (300), backflow pipeline (400) and flowmeter (500), the outlet of sand bucket (100) is communicated with output pipeline (300) and backflow pipeline (400) through three-way valve (200), flowmeter (500) is installed on output pipeline (300), the output end of backflow pipeline (400) is communicated sand bucket (100); The rectifier is installed on the output pipeline (300) between three-way valve (200) and flowmeter (500).
5. A slurry delivery line according to claim 4, characterised in that: The annular channel (612) is coaxial with the output pipeline (300).
6. A slurry delivery line according to claim 4, characterized in that: The columnar channel (622) is parallel with the axis of the output pipeline (300).