Storage module encapsulation positioning tool
By designing a potting and positioning fixture for storage modules, and utilizing a combination of cavity, core, and pressure block, the problem of inaccurate positioning of storage modules in liquid polymers was solved, achieving precise positioning and adjustment, improving product quality and performance, and reducing production costs.
Patent Information
- Application Number
- CN202520074024.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-01-13
AI Technical Summary
Existing storage module potting fixtures lack positioning and adjustment devices, resulting in inaccurate positioning of storage modules in liquid polymers, posing a risk of positional displacement and affecting product quality and performance.
A storage module potting and positioning fixture was designed, including a cavity, a core, adjusting screws, and a pressure block. The core is fixed to the cavity by screws, and the storage module is positioned and adjusted by the boss of the core and the adjusting screws. The pressure block is used to fix the flexible cable to ensure accurate positioning.
It enables precise positioning and adjustment of storage modules, improves product quality and performance, has a simple and reliable structure, low cost, is easy to process and maintain, and is suitable for the promotion and application of similar products.
Smart Images

Figure CN223904371U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to liquid polymer potting forming technical field, especially relate to a kind of storage module potting positioning tool. BACKGROUND
[0002] Storage module needs to be closed protection after adopting liquid polymer solidification, and the storage module has specific position requirement in polymerization material.Due to the transparent or opaque characteristics of polymer, the operator needs to determine the position of the storage module in the polymer during potting process.The commonly used tool lacks positioning and adjusting device, so that the storage module is not positioned correctly, there is the risk of position deviation of the storage module after potting, which affects product quality and performance.The problem needs to be solved. UTILITY MODEL CONTENT
[0003] The utility model provides a kind of storage module potting positioning tool, solves the inconvenient problem of positioning and adjusting the storage module in the liquid polymer potting forming.
[0004] TECHNICAL SCHEME
[0005] A kind of storage module potting positioning tool, comprising: cavity, core, adjusting screw, briquetting, screw;
[0006] The upper surface of the cavity is provided with a cavity;The storage module is placed in the cavity, and the liquid polymer is poured into the cavity to wrap the storage module, and solidification forming after standing;
[0007] The core is fixed on the cavity by screw at both ends, and the lower surface of the middle part of the core is provided with a boss;
[0008] The briquetting is fixed on the cavity by screw, and the briquetting and the cavity are used for liquid polymer forming together.
[0009] Further, the cavity is composed of left piece and right piece, the left piece is provided with left open mold cavity on the upper surface right side, and the right piece is provided with right open mold cavity on the upper surface left side, to form complete cavity.
[0010] Further, the left piece and the right piece are connected by positioning screw penetrating the left and right pieces.
[0011] Further, the boss is rectangular or circular, square, triangular or regular hexagon, and the boss height is 1mm.
[0012] Further, the adjusting screw is screwed in the middle part of the core;
[0013] The adjusting screw penetrates the core and presses against the storage module in liquid polymer, and the position of the storage module is adjusted and positioned by the adjusting screw.
[0014] Further, the storage module is also connected with a flexible cable, and the pressing block is also used for pressing the flexible cable.
[0015] Advantages:
[0016] The storage module potting positioning tool can be popularized and applied in similar products, and has the advantages of simple and reliable structure, high durability, and convenient operation. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed to be used in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained on the basis of these drawings without any creative effort.
[0018] Figure 1 is the plan view of the tool provided by the utility model;
[0019] Figure 2 is the front view of the tool provided by the utility model;
[0020] Figure 3 is the A-A sectional view of the tool provided by the utility model;
[0021] Figure 4 is the cavity structure diagram provided by the utility model;
[0022] Figure 5 is the core structure diagram provided by the utility model.
[0023] Figure 6 is the adjusting screw structure diagram provided by the utility model.
[0024] Figure 7 is the pressing block structure diagram provided by the utility model. DETAILED DESCRIPTION
[0025] Following, the embodiments of the present application are described through specific examples, and other advantages and effects of the present application can be easily understood by those skilled in the art from the disclosure of the present specification. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The present application can also be implemented or applied through other different specific embodiments, and various modifications or changes can be made to the details in the present specification without departing from the spirit of the present application. It should be noted that the following embodiments and features in the embodiments can be combined with each other without conflict. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0026] A tool for positioning and adjusting a storage module filled in liquid polymer (transparent or opaque) potting forming. All parts of the tool are detachable to facilitate the removal of forming parts, and easy to maintain the tool. The cavity is a split structure of left and right parts to facilitate the removal of forming parts. The bottom of the cavity is designed with two 1mm high positioning round bosses to support the storage module so that the bottom of the liquid polymer solidification forms a 1mm wall thickness. The material used is high-quality structural steel to increase the hardness requirement for easy machining and increase the durability of the mold. The polishing processing mode is used for easy demolding and smooth surface of the potting part. The core is fixed on the cavity by screws to facilitate the removal of forming parts. The 1mm high boss on the core also ensures the formation of a step after the liquid polymer solidification. The adjusting screw is installed on the core and can be twisted for adjustment. The pressing block is fixed on the cavity by screws to form a complete square with the cavity wall. The liquid polymer solidification forms a square shape, and the pressing block presses the flexible cable at the tail of the storage module to fix the storage module.
[0027] During the potting process, the storage module is placed on the two positioning round bosses at the bottom of the cavity, and the position is determined by the plug gauge. After the storage module is preliminarily fixed by pressing the flexible cable at the tail of the storage module with the pressing block, the core is installed, and the adjusting screw on the core is adjusted to press against the storage module. The two round bosses at the bottom of the cavity form positioning for the storage module. The adjusting screw can make slight adjustment to the up and down position of the storage module. After the fixing is completed, the liquid polymer is poured in and solidified.
[0028] Embodiment
[0029] A storage module potting positioning tool, as shown in Figures 1 to 3 , which is composed of a cavity 1, a positioning screw 2, a core 3, an adjusting screw 4, a pressing block 5, and a screw 6.
[0030] The cavity 1 is as shown in Figure 4As shown, the left and right pieces are composed of screw mounting holes, and the left and right pieces are connected by penetrating the mounting holes with positioning screws 2. Open cavities are processed on the right side of the upper surface of the left piece and the left side of the upper surface of the right piece, and the cavities are combined to form a complete cavity. The storage module is placed in the cavity, the liquid polymer is poured into the cavity to wrap the storage module, and the liquid polymer is cured to form a shape. When the liquid polymer is cured to form a shape, the positioning screws 2 are removed, and the cavity 1 left and right pieces can be disassembled with tools to facilitate the removal of the cured polymer potting parts.
[0031] As shown in the core 3, Figure 5 the screw 6 is fixed on the cavity, and the rectangular boss processed on the core 3 invades the cavity by 1mm. After the liquid polymer is cured, a 1mm deep rectangular sunken platform is formed. When the liquid polymer is cured to form a shape, the screw 6 is removed, the core 3 is removed, and the cured polymer potting parts are removed. The shape of the sunken platform can be other shapes such as circular, square, triangular, and hexagonal.
[0032] A threaded hole is designed on the core 3, as shown in the adjusting screw 4, Figure 6 is screwed into the cavity cavity through the threaded hole, and the storage module in the liquid polymer is stopped. By rotating the adjusting screw 2, the storage module is positioned and adjusted to obtain a suitable position state.
[0033] As shown in the pressing block 5, Figure 7 the screw 6 is fixed on the cavity to maintain a specific position with the cavity, and the flexible cable on the storage module is pressed to fix the position of the storage module. At the same time, the pressing block 5 and the cavity 1 form a specific shape and size feature. After the liquid polymer is cured, the screw 6 is removed, the pressing block 5 is removed, and the cured polymer parts are removed.
[0034] The above is only a specific embodiment of the present application, which is described in detail, and the part not described is a conventional technology. However, the protection scope of the present application is not limited to this. Any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be covered within the protection scope of the present application. The protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. A storage module potting positioning tool, characterized in that: The tooling comprises: a cavity, a core, an adjusting screw, a pressing block, a screw; The upper surface of the cavity is provided with a cavity; the storage module is placed in the cavity, the liquid polymer is poured into the cavity to wrap the storage module, and after standing, it is solidified and shaped; The core is fixed at both ends on the cavity through the screw, and the lower surface of the middle part of the core is provided with a boss; The pressing block is fixed on the cavity through the screw, and the pressing block and the cavity are cooperated to form the liquid polymer.
2. The tooling of claim 1, wherein: The cavity is composed of a left piece and a right piece, the upper surface of the left piece is provided with a left open cavity on the right side, and the upper surface of the right piece is provided with a right open cavity on the left side, which together form a complete cavity.
3. The tooling of claim 2, wherein: The left piece and the right piece are connected through the positioning screw penetrating through the left and right pieces.
4. The tooling of claim 3, wherein: The boss is in the shape of a rectangle or a circle, a square, a triangle, or a regular hexagon, and the boss has a height of 1mm.
5. The tooling of claim 4, wherein: The core is further screwed with an adjusting screw; The adjusting screw penetrates into the liquid polymer and abuts against the storage module, and the position of the storage module is adjusted and positioned through the adjusting screw.
6. The tooling of claim 5, wherein: The storage module is further connected with a flexible cable, and the pressing block is further used to press the flexible cable.