CHIP type device braid counting device

By using infrared light signal counting and servo motor drive, the problems of low efficiency and high cost in tape counting of CHIP-type devices have been solved, realizing high-precision automated counting and cutting, and reducing errors and costs from manual operation.

CN223905360UActive Publication Date: 2026-02-13XIAN FLIGHT SELF CONTROL INST OF AVIC
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Patent Information

Application Number
CN202423206130.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2026-02-13
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

Existing CHIP-type device tape counting methods are inefficient, error-prone, and costly, and cannot achieve high-precision automated counting and cutting.

Method used

The method combines infrared light signal counting with servo motor drive. Infrared transmitters and receivers are arranged on both sides of the tape. Periodic light signals are collected through holes in the tape for counting, and servo motors drive the moving blades to achieve automatic cutting.

Benefits of technology

It achieves low-cost, high-precision automatic counting and shearing of CHIP-type devices, with a compact structure, high counting efficiency, and reduced errors from manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of electronic product assembly, and particularly relates to a braid counting device for CHIP devices. Comprising a body, a display module, a WIFI module, an infrared transmitter, an infrared receiver, a steering engine, a fixed blade and a movable blade, the body is of a cuboid structure, and a display control area, a feeding area and an execution area are sequentially arranged at the upper end of the body; the feeding area is located in the center of the body, and the display control area and the execution area are located on the two sides of the feeding area respectively. The WIFI module is arranged in the display control area; the display module is arranged above the WIFI module; the infrared transmitter and the infrared receiver are symmetrically fixed on the upper surface and the lower surface of the feeding area; the steering engine is fixed in the execution area; the fixed blade is fixed to the end face of the feeding area. The WIFI module is electrically connected with the display module, the infrared transmitter, the infrared receiver and the steering engine, and an output shaft of the steering engine is fixed to one end of the movable blade.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of electronic product assembly, specifically relates to a CHIP kind device braided counting device. BACKGROUND

[0002] With the rapid development of electronic assembly technology, CHIP devices have been widely used. CHIP devices have the characteristics of small size, light weight, high installation density and easy automation, and are an indispensable part in SMT process.

[0003] However, there are certain limitations in the conventional use process. CHIP devices are packaged in the form of braided tape, and there are two ways to count them. One is to measure the length manually, and then indirectly calculate the number according to the inherent size relationship of the braided tape packaging, but manual conversion is low in efficiency and prone to errors. The second is to use an X-ray point material machine, use X-ray images, and use visual processing technology, which has the disadvantage of high cost. UTILITY MODEL CONTENT

[0004] The utility model aims to provide a CHIP device braided counting device with low cost and high precision.

[0005] Technical scheme:

[0006] A CHIP device braided counting device, comprising: a body 1, a display module 2, a WIFI module 3, an infrared emitter 4, an infrared receiver 5, a rudder 6, a fixed blade 7, a movable blade 8, wherein,

[0007] The body 1 is a rectangular parallelepiped structure, and the upper end of the body 1 is sequentially provided with a display control area, a feeding area and an execution area; the feeding area is in the center of the body 1, and the display control area and the execution area are respectively located on both sides of the feeding area; the WIFI module 3 is arranged inside the display control area; the display module 2 is arranged above the WIFI module 3; the infrared emitter 4 and the infrared receiver 5 are symmetrically fixed on the upper and lower surfaces of the feeding area; the rudder 6 is fixed in the execution area; the fixed blade 7 is fixed on the end face of the feeding area; the WIFI module 3 is electrically connected with the display module 2, the infrared emitter 4, the infrared receiver 5 and the rudder 6 respectively, and the output shaft of the rudder 6 is fixed with one end of the movable blade 8 for driving the movable blade 8 to rotate.

[0008] Further, the display module 2 includes a screen, a key and a circuit board, the screen is used for displaying the number of CHIP devices, the key is used for inputting the number, and the circuit board is used for calculation control.

[0009] Further, the WIFI module 3 is connected to the display module 2 through a connector, and the WIFI module 3 receives the number information of the MES system and transmits it to the display module 2 for display and calculation. Further, the WIFI module 3 is connected to the display module 2 through a connector, and the WIFI module 3 receives the number information of the MES system and transmits it to the display module 2 for display and calculation.

[0010] Further, the infrared emitter 4 continuously emits infrared light, when the CHIP material tape passes through the feeding area, the infrared light transmits through the round hole on the tape to the infrared receiver 5, and the light signal is converted into an electric signal, and the counting is realized through the high-low level change rule.

[0011] Further, the steering wheel 6 receives the shearing signal of the display module 2, drives the movable blade 8 to move, and shears the CHIP device tape.

[0012] Further, the steering wheel cover plate 9 is further included, the steering wheel cover plate 9 is fixed above the steering wheel 6 and connected with the body 1.

[0013] Beneficial effects:

[0014] The CHIP device tape counting device can realize the CHIP material counting and shearing function, and has the advantages of compact structure and high counting efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical scheme in the embodiments of the present application, the drawings needed to be used in the embodiments of the present application will be briefly introduced as follows. Obviously, the drawings described below are only some embodiments of the present application, and other drawings can also be obtained according to these drawings without creative labor for those skilled in the art.

[0016] Figure 1 is a structural schematic view of the CHIP device tape counting device of an embodiment of the present application;

[0017] Figure 2 is an effect view of the CHIP device tape counting device of an embodiment of the present application;

[0018] Figure 3 is a structural schematic view of the body of an embodiment of the present application.

[0019] Among them: body-1, display module-2, WIFI module-3, infrared emitter-4, infrared receiver-5, steering wheel-6, movable blade-7, fixed blade-8, steering wheel cover plate-9. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme of the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are some of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0021] Features and illustrative embodiments of various aspects of the present application will be described in detail below. In the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the present application. However, it will be apparent to one of ordinary skill in the art that the present application can be practiced without some of these specific details. The description of the embodiments below is merely intended to provide a better understanding of the present application by showing examples of the present application. The present application is in no way limited to any specific details set forth below, but covers any modifications, substitutions, and changes in structure, method, device, etc. without departing from the spirit of the present application. In the drawings and the following description, well-known structures and techniques are not shown to avoid unnecessary obscuring of the present application.

[0022] It should be noted that the features in the embodiments of the present application and the embodiments can be combined with each other without conflict, and each embodiment can be mutually referenced and quoted. The present application will be described in detail below with reference to the drawings and in conjunction with the embodiments.

[0023] In order to realize low-cost and high-precision CHIP device ribbon counting, the present application attempts to use infrared light principle, arrange infrared emitters and infrared receivers on both sides of the ribbon, use equidistant holes on the ribbon to collect periodic light signals, and realize counting purposes. On this basis, display, automatic cutting and other functions are added.

[0024] Figure 1 is a structural schematic view of a CHIP device ribbon counting device according to an embodiment of the present application.

[0025] As Figure 1As shown, the CHIP device ribbon counting device can include: a body 1, a display module 2, a WIFI module 3, an infrared emitter 4, an infrared receiver 5, a steering wheel 6, a movable blade 8, a fixed blade 7, a steering wheel cover plate 9, wherein: the body 1 includes a display control area, a feeding area and an execution area; the feeding area is in the center of the body 1; the display control area is on one side of the feeding area; the execution area is on the other side of the feeding area and extends to the end face of the feeding area; the display module 2 is fixed on the surface of the display control area; the WIFI module 3 is fixed inside the display control area; the infrared emitter 4 and the infrared receiver 5 are symmetrically fixed on the upper and lower surfaces of the feeding area; the steering wheel 6 is fixed in the feeding area; the movable blade 8 is fixed on the steering wheel 6; the fixed blade 7 is fixed on the end face of the feeding area; and the steering wheel cover plate 9 is fixed on the top of the steering wheel 6 and connected with the body 1.

[0026] Figure 2 is the effect diagram of the CHIP device ribbon counting device of an embodiment of the utility model.

[0027] Figure 3 is the structural schematic diagram of the body of an embodiment of the utility model.

[0028] In some embodiments, the middle button of the display module 2 can be used for inputting the quantity, after the CHIP device ribbon is sent into the feeding area, the device automatically counts, after reaching the input quantity, the steering wheel 6 drives the movable blade 8 to cut the ribbon.

[0029] In some embodiments, the WIFI module 3 receives the quantity information of the MES system and transmits it to the display module 2, after the CHIP device ribbon is sent into the feeding area, the device automatically counts, after reaching the input quantity, the steering wheel 6 drives the movable blade 8 to cut the ribbon.

[0030] In some embodiments, after the CHIP device ribbon is sent into the feeding area, the device automatically counts, and the screen of the display module 2 displays the quantity in real time, which is used for the counting scene of the remaining materials.

[0031] After a large number of experiments, the results prove that the CHIP device ribbon counting device has the advantages of simple structure, low manufacturing cost, high technical efficiency and high accuracy.

[0032] Finally, it should be explained that: the above embodiments are only used to illustrate the technical scheme of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can easily think of various equivalent modifications or replacements within the technical range disclosed by the utility model, and these modifications or replacements should be covered in the protection scope of the utility model.

Claims

1. A CHIP-like device ribbon count device, comprising: The application relates to a cutting device for CHIP (Chip Inductance Package) devices. The body is a cuboid structure, and a display control area, a feeding area and an execution area are sequentially arranged on the upper end of the body; the feeding area is in the center of the body, and the display control area and the execution area are respectively arranged on the two sides of the feeding area; a WIFI module is arranged in the display control area; a display module is arranged above the WIFI module; an infrared emitter and an infrared receiver are symmetrically fixed on the upper and lower surfaces of the feeding area; a steering engine is fixed in the execution area; a fixed blade is fixed on the end surface of the feeding area; the WIFI module is electrically connected with the display module, the infrared emitter, the infrared receiver and the steering engine; the output shaft of the steering engine is fixed with one end of a movable blade for driving the movable blade to rotate; infrared light principles are used; the infrared emitter and the infrared receiver are arranged on the two sides of a coding belt; periodic light signals are collected through equidistant holes on the coding belt; and the counting purpose is achieved. The display module comprises a screen, a key and a circuit board; the screen is used for displaying the number of CHIP devices; the key is used for inputting the number; and the circuit board is used for calculation control.

2. The CHIP class device belt count apparatus of claim 1, wherein, The WIFI module is connected with the display module through a connector, the WIFI module receives the number information of an MES system and transmits the number information to the display module for display and calculation.

3. The CHIP class device belt count apparatus of claim 1, wherein, The infrared emitter continuously emits infrared light; when the CHIP material coding belt passes through the feeding area, the infrared light is transmitted to the infrared receiver through the round holes on the coding belt, and the light signal is converted into an electric signal; and the counting is realized through the high-low level change rule.

4. The CHIP class device strap count apparatus of claim 1, wherein, After receiving the cutting signal of the display module, the steering engine drives the movable blade to move and cuts the CHIP device coding belt.

5. The CHIP class device strap count apparatus of claim 1, wherein, The application further relates to a steering engine cover plate (9) which is fixed above the steering engine and connected with the body.

6. The CHIP class device belt count apparatus of claim 1, wherein, ​