Sodium lactate filling device capable of accurately positioning
Through basic mechanical structure design, precise positioning of the sodium lactate filling device was achieved, solving the problems of high cost and complex maintenance caused by high-tech products, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202520669403.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-10
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-04-10
AI Technical Summary
Existing sodium lactate filling equipment relies on high-tech products, resulting in high procurement costs and complex maintenance, which affects production efficiency and economic losses.
It adopts a basic mechanical structure design, including a base, rotating ring, support frame, cylinder and filling cylinder. Precise positioning is achieved through components such as rotary motor, screw and positioning frame, eliminating the need for high-precision vision recognition system and complex sensor array.
It reduces equipment procurement and maintenance costs, simplifies the maintenance process, improves production efficiency and product quality, and ensures the accuracy and consistency of filling.
Smart Images

Figure CN223905399U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of chemical production and packaging automation, especially relates to a sodium lactate filling device of accurate positioning. BACKGROUND
[0002] Sodium lactate, as the sodium salt of lactic acid, is a colorless or nearly colorless transparent liquid in chemical properties, has no odor or a slight special odor, and has significant hygroscopicity. Due to its unique chemical properties, sodium lactate has a very wide application in key fields such as food and medicine. In the production process of sodium lactate, the filling link is a key step to ensure product quality and precision, and the performance of the filling device plays a decisive role.
[0003] In the filling device, the positioning system is the core element to realize accurate filling. Accurate positioning is crucial to ensure the consistency and accuracy of the filling amount, and is directly related to product quality and production efficiency. Under the existing technical system, in order to achieve accurate positioning, a series of high-end technological products are often highly dependent. These include high-precision visual recognition systems, which can realize accurate identification of the filling position through complex image algorithms; complex sensor arrays that can monitor real-time parameter changes during the filling process; and expensive servo drive devices to accurately control the motion trajectory of the filling equipment. However, these high-tech positioning solutions have many drawbacks. On the one hand, their procurement costs are extremely high, greatly increasing the initial equipment purchase costs of enterprises, and causing heavy economic burdens to enterprises. On the other hand, these high-tech positioning products have extremely high requirements for the professional technical level of maintenance personnel. The maintenance process not only requires professional technicians to carry out calibration work regularly to ensure the high-precision operation of the equipment, but also involves complex software upgrades and other maintenance operations. Once such equipment fails, due to its technical complexity, troubleshooting and repair are extremely difficult, often leading to long-term downtime of the equipment, seriously affecting the normal production progress of the enterprise, and causing significant economic losses. SUMMARY
[0004] The utility model aims at solving the shortcomings in the prior art and provides a sodium lactate filling device with accurate positioning.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0006] The utility model provides a kind of sodium lactate filling device of accurate positioning, including base, rotating ring, support frame, cylinder and filling cylinder, the base is equipped with rotary groove, rotary motor is equipped in the rotary groove, rotary motor is connected with rotating ring by rotating mechanism, rotating ring upper end surface is equipped with placing groove, the bottom wall of placing groove is equipped with rotating groove, rotating ring inside is equipped with transmission chamber, screw rod is equipped in the rotating groove and extends into transmission chamber, vertical rod is fixedly equipped in transmission chamber, middle gear is rotatably equipped on vertical rod by reset mechanism, screw rod is connected with middle gear by rotating mechanism, positioning frame is threadedly equipped on screw rod, transmission groove is equipped on the inner wall of rotary groove, taper rack is equipped in the transmission groove, screw rod is matched with taper rack by transmission mechanism.
[0007] Preferably, the rotating mechanism includes a rotating gear mounted on the output shaft of the rotary motor, and the rotating ring is provided with a circular gear ring engaged with the rotating gear.
[0008] Preferably, the reset mechanism includes a torsion spring sleeved on the outside of the vertical rod, and the two ends of the torsion spring are respectively connected with the inner wall of the transmission chamber and the outer wall of the middle gear.
[0009] Preferably, the rotating mechanism includes a side gear mounted on the screw rod, and the side gear is engaged with the middle gear.
[0010] Preferably, the transmission mechanism includes a transmission gear mounted on the screw rod, and the transmission gear is correspondingly arranged with the taper rack.
[0011] Preferably, the rotating groove is provided with a limiting rod, and the limiting rod slidably penetrates the positioning frame.
[0012] The utility model has the advantages of:
[0013] 1. The scheme discards a series of expensive high-tech products required for accurate positioning in the prior art, such as high-precision visual recognition systems, complex sensor arrays, and expensive servo driving devices. Only through the ingenious design of the placing groove, the screw rod, the positioning frame, and other basic mechanical structures, the precise positioning effect is achieved, the equipment procurement cost is greatly reduced, the enterprise's early capital investment pressure is alleviated, small and medium-sized enterprises can also easily adopt it, and the technical popularization is effectively improved.
[0014] 2. Since it does not rely on high-tech products, professional technical personnel are not required to perform complex calibration, software upgrade, and other maintenance work. The basic mechanical structure in the scheme can easily handle common fault diagnosis and replacement of parts by ordinary mechanical maintenance personnel, greatly reducing the maintenance difficulty and cost, reducing the equipment downtime, and ensuring the continuity of production progress.
[0015] 3. The container can be placed in the placing groove at will, without the need for the operator to place it accurately, greatly reducing the requirements for the worker's operation proficiency and concentration. The entire positioning and clamping process is completed automatically, without the need for manual adjustment and fixing of the container, not only improving production efficiency, but also reducing human operation errors, reducing the rate of defective products, and improving product quality.
[0016] 4. The four positioning frames can finally adjust the randomly placed container to the center position of the placing groove and achieve stable clamping through a unique mechanical transmission design. This accurate positioning effect ensures that the filling head can always accurately align with the container port during the filling process, ensuring the accuracy and consistency of sodium lactate filling, effectively avoiding the problems of raw material waste and equipment pollution caused by positioning deviation. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 A structure diagram of a sodium lactate filling device with accurate positioning is provided for the utility model;
[0018] Figure 2 For Figure 1 the vertical section structure diagram;
[0019] Figure 3 For Figure 2 the structure enlarged diagram of A;
[0020] Figure 4 For Figure 3 the structure enlarged diagram of B;
[0021] Figure 5 For Figure 3 the structure enlarged diagram of C.
[0022] In the figure: 1 base, 2 rotating groove, 3 rotating ring, 4 support frame, 5 air cylinder, 6 filling cylinder, 7 rotating motor, 8 rotating gear, 9 meshing groove, 10 circular gear ring, 11 placing groove, 12 transmission chamber, 13 rotating groove, 14 vertical rod, 15 torsion spring, 16 middle gear, 17 screw rod, 18 side gear, 19 positioning frame, 20 limiting rod, 21 transmission groove, 22 transmission gear, 23 conical rack. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0024] Referring to Figures 1-5The application discloses a precise positioning sodium lactate filling device, which comprises a base 1, a rotating ring 3, a support frame 4, a gas cylinder 5 and a filling cylinder 6. The base 1 is provided with a rotating groove 2, and the rotating groove 2 is provided with a rotating motor 7. The rotating motor 7 is connected with the rotating ring 3 through a rotating mechanism. The rotating mechanism comprises a rotating gear 8 which is installed on the output shaft of the rotating motor 7. The rotating ring 3 is provided with a circular gear ring 10 which is engaged with the rotating gear 8. As shown in the drawings, the rotating ring 3 is further provided with an engagement groove 9. The engagement groove 9 is arranged to provide a place for the rotating motor 7. The circular gear ring 10 is arranged on the inner wall of the engagement groove 9.
[0025] As shown in the drawings, the vertical section view of the rotating groove 2 is in the shape of an inverted T, which can realize the vertical positioning of the rotating ring 3, so that the rotating ring 3 can only rotate in the rotating groove 2 and cannot be separated from the rotating groove 2.
[0026] The upper end surface of the rotating ring 3 is provided with a placing groove 11. The inner bottom wall of the placing groove 11 is provided with a rotating groove 13. The rotating ring 3 is internally provided with a transmission chamber 12. The rotating groove 13 is internally provided with a screw rod 17 which extends into the transmission chamber 12. The transmission chamber 12 is fixedly provided with a vertical rod 14. The vertical rod 14 is rotatably provided with a middle gear 16 through a reset mechanism. The reset mechanism comprises a torsion spring 15 which is sleeved on the outer portion of the vertical rod 14. The two ends of the torsion spring 15 are respectively connected with the inner wall of the transmission chamber 12 and the outer wall of the middle gear 16. The elastic potential energy provided by the above-mentioned torsion spring 15 can keep the screw rod 17 and other components in a stable state without external intervention, that is, the positions of the four positioning frames 19 in each placing groove 11 are stable and are in a separated and dispersed state.
[0027] As shown in the drawings, the positioning frame 19 is composed of a rectangular rod and a circular wheel. The circular wheel and the rectangular rod are rotatably connected. The outer wall of the circular wheel is further provided with a protective pad made of rubber.
[0028] The screw rod 17 is connected with the middle gear 16 through a rotating mechanism. The rotating mechanism comprises a side gear 18 which is installed on the screw rod 17. The side gear 18 is engaged with the middle gear 16. The screw rod 17 is threadedly sleeved with the positioning frame 19. The inner wall of the rotating groove 2 is provided with a transmission groove 21. The transmission groove 21 is internally provided with a conical rack 23. The screw rod 17 is connected with the conical rack 23 through a transmission mechanism. The transmission mechanism comprises a transmission gear 22 which is installed on the screw rod 17. The transmission gear 22 is correspondingly arranged with the conical rack 23. As shown in the drawings, each placing groove 11 corresponds to four screw rods 17. One of the four screw rods 17 extends into the transmission groove 21. After the transmission gear 22 on the screw rod 17 and the conical rack 23 are engaged with each other, the screw rod 17 can be rotated along with the rotating ring 3. The screw rod 17 is matched with the middle gear 16 and the side gear 18, so that the other three screw rods 17 can be rotated, thereby moving the four positioning frames 19 in the placing groove 11 close to each other, and realizing the clamping and fixing operation of the container for packaging sodium lactate in the placing groove 11.
[0029] As shown in the figure, the container is also cylindrical, and the four positioning racks 19 are distributed at equal intervals in the circumferential direction, and the container is placed in the placing groove 11 at will and is finally adjusted to the central position in the placing groove 11 by the four positioning racks 19.
[0030] A limiting rod 20 is arranged in the rotating groove 13 and slides through the positioning rack 19. The limiting rod 20 realizes the limiting of the positioning rack 19 and can avoid the rotation of the positioning rack 19 along with the screw rod 17.
[0031] It should be noted that the thread direction of the four screw rods 17 corresponding to each placing groove 11 is designed according to the rotating direction, and as long as the four positioning racks 19 in each placing groove 11 can move close to or away from each other synchronously.
[0032] The teeth of the above-mentioned gear 16, side gear 18, transmission gear 22 and the surface of the conical rack 23 are drawn, and the threads on the surface of the screw rod 17 are not drawn (to avoid unclear drawings), which is only a simple structure diagram.
[0033] The components not specifically described in the utility model are standard components and can be purchased from the market, and the specific connection mode of each component adopts a mature means in the prior art, which will not be described in detail here, and the contents not described in detail in the specification belong to the prior art known to those skilled in the art.
[0034] In use, the container is placed in the placing groove 11, the rotating motor 7 is started to rotate the rotating ring 3 by relying on the rotating gear 8 and the circular gear ring 10, one of the placing grooves 11 moves and gradually approaches the filling cylinder 6, then the transmission gear 22 is engaged with the conical rack 23, then the rotating ring 3 continues to rotate and drives the placing groove 11 to be directly below the filling cylinder 6, in the process, one of the screw rods 17 is driven to rotate the gear 16 by the side gear 18 under the action of the conical rack 23, the gear 16 is matched with the other three side gears 18 to realize the rotation of the other three screw rods 17, the four screw rods 17 drive the four positioning racks 19 to move close, and finally realize the clamping and positioning operation of the container in the placing groove 11, and the container is kept in the central position in the placing groove 11, and finally the cylinder 5 is started to drive the filling cylinder 6 to descend for sodium lactate filling operation.
[0035] After filling, the filling cylinder 6 rises to reset, and the rotating ring 3 continues to rotate, at this time, the transmission gear 22 is disengaged from the conical rack 23 (the conical rack 23 has only one section), at this time, the gear 16 is reset under the action of the torsion spring 15, and therefore the four positioning racks 19 are reset to release the clamping and positioning of the container, which is convenient for taking out.
[0036] The above merely is the preferred specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited to this, any skilled person in the technical field according to the technical scheme and the utility model concept of the present utility model is equivalent to replace or change within the technical range disclosed by the present utility model, and should be covered in the protection scope of the present utility model.
Claims
1. A sodium lactate filling device with precise positioning capability, comprising a base (1), a rotating ring (3), a support frame (4), a cylinder (5), and a filling cylinder (6), characterized in that, The base (1) is provided with a rotating groove (2), and a rotating motor (7) is provided in the rotating groove (2). The rotating motor (7) is connected to the rotating ring (3) through a rotating mechanism. The upper end face of the rotating ring (3) is provided with a placement groove (11), and the bottom wall of the placement groove (11) is provided with a rotating groove (13). The rotating ring (3) is provided with a transmission chamber (12), and a screw (17) extending into the transmission chamber (12) is provided in the rotating groove (13). A vertical rod (14) is fixedly installed inside the moving chamber (12). A middle gear (16) is rotatably installed on the vertical rod (14) through a reset mechanism. The screw (17) is connected to the middle gear (16) through a rotating mechanism. A positioning frame (19) is threaded on the screw (17). A transmission groove (21) is provided on the inner wall of the rotating groove (2). A conical rack (23) is provided in the transmission groove (21). The screw (17) cooperates with the conical rack (23) through the transmission mechanism.
2. The sodium lactate filling device with precise positioning according to claim 1, characterized in that, The rotating mechanism includes a rotating gear (8) mounted on the output shaft of a rotating motor (7), and a circular gear ring (10) meshing with the rotating gear (8) is provided on the rotating ring (3).
3. The sodium lactate filling device with precise positioning according to claim 2, characterized in that, The reset mechanism includes a torsion spring (15) sleeved on the outside of the vertical rod (14), and the two ends of the torsion spring (15) are respectively connected to the inner wall of the transmission chamber (12) and the outer wall of the middle gear (16).
4. The sodium lactate filling device with precise positioning according to claim 3, characterized in that, The rotating mechanism includes a side gear (18) mounted on a screw (17), which meshes with a central gear (16).
5. The sodium lactate filling device with precise positioning according to claim 4, characterized in that, The transmission mechanism includes a transmission gear (22) mounted on a screw (17), and the transmission gear (22) is correspondingly arranged with a conical rack (23).
6. The sodium lactate filling device with precise positioning according to claim 5, characterized in that, The rotating groove (13) is provided with a limiting rod (20), which slides through the positioning frame (19).