Electrophoresis residual liquid pouring and emptying device

By introducing a filter screen and a cleaning scraper structure into the electrophoresis tank, combined with a worm gear mechanism, the problem of difficult-to-filter impurity particles in the residual liquid of the electrophoresis tank is solved, realizing the complete emptying of the residual liquid and the automated cleaning of the device, thus improving the ease of use and emptying efficiency of the electrophoresis tank.

CN223905604UActive Publication Date: 2026-02-13SHANGHAI WENJING CHEM TECH CO LTD
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Patent Information

Application Number
CN202520647604.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-08
Publication Date
2026-02-13
Estimated Expiration
2035-04-08

AI Technical Summary

Technical Problem

Impurities in the residual liquid of existing electrophoresis tanks are difficult to filter effectively, and direct discharge increases the difficulty of subsequent treatment and affects the emptying efficiency.

Method used

Design an electrophoresis residual liquid emptying tank device, which includes a filter screen and a cleaning scraper structure. Combined with a worm gear mechanism, it realizes the tilting of the electrophoresis tank for liquid discharge, uses gravity to accelerate the flow of residual liquid, filters impurities through the filter screen, and the cleaning scraper automatically cleans the filter screen.

Benefits of technology

It achieves effective filtration of impurities and complete discharge of residual liquid, reduces the difficulty of subsequent treatment, improves the emptying efficiency and the convenience of the device, and reduces the frequency of manual cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electrophoresis residual liquid pouring emptying device, which relates to the technical field of electrophoretic coating and comprises a bottom plate, a mounting frame fixedly mounted at the top end of the bottom plate, an electrophoresis tank rotatably arranged on the inner wall of the mounting frame, and two flow guide inclined plates fixedly mounted on one side of the inner wall of the electrophoresis tank. A liquid discharge assembly is arranged between the two flow guide inclined plates; the liquid drainage assembly comprises a liquid drainage box, a filter screen plate is fixedly installed on the inner wall of the liquid drainage box, a cleaning scraper is arranged on one side of the outer wall of the filter screen plate in an attached mode, two sliding sleeves are fixedly installed on the outer wall of the cleaning scraper, and sliding rods are slidably connected to the inner walls of the two sliding sleeves correspondingly. The cleaning scraper moves back and forth to automatically clean the filter screen plate, so that impurities are prevented from being accumulated and blocked on the filter screen plate, continuous and effective filtration of the filter screen plate is ensured, the filter screen does not need to be manually and frequently cleaned, and the use convenience and reliability of the device are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of electrophoretic coating, concretely to an electrophoretic residual liquid pouring tank emptying device. BACKGROUND

[0002] As a surface treatment technology widely used in industrial production, electrophoretic coating plays a key role in improving product protection performance and decoration effect. During the operation of the electrophoretic coating process, the composition of the residual liquid in the electrophoretic tank will change naturally over time, and impurities will also gradually accumulate, which inevitably affects the coating quality. To ensure stable and high-quality coating effect and maintain normal operation of the equipment, regular cleaning and replacement of the residual liquid in the electrophoretic tank are essential operational steps.

[0003] In the prior art, a kind of electrophoretic residual liquid pouring tank emptying device is disclosed in Chinese patent No. CN222332098U, which includes an electrophoretic tank body, a workbench is provided inside the electrophoretic tank body and protrudes from the bottom surface, and is in the form of an island, an annular groove is provided outside the workbench and inside the electrophoretic tank body, the groove bottom of the annular groove is arranged obliquely with the left side higher and the right side lower, the surface of the workbench is arranged obliquely with the left side lower and the right side higher, a suction pipe is provided inside the electrophoretic tank body and attached to the inner wall, one end of the suction pipe extends out of the upper end slot of the electrophoretic tank body, and the other end extends into the annular groove, a discharge pipe is connected to the annular groove at one end and to the outside at the other end, and the discharge pipe is provided at the end of the annular groove close to the lower position, and the suction pipe is provided above the discharge pipe. The pouring tank emptying device has the characteristics of easy emptying and complete emptying, and is perfect in overall function and strong in practicality.

[0004] Although the above-mentioned patent can empty the liquid in the electrophoretic tank, it still has some problems, as there are often some impurity particles and the like in the residual liquid, which directly empties the residual liquid through the discharge pipe, increases the difficulty of subsequent residual liquid treatment, and is not conducive to the treatment of the residual liquid. Therefore, the utility model provides an electrophoretic residual liquid pouring tank emptying device. UTILITY MODEL CONTENTS

[0005] In view of the deficiencies of the prior art, the utility model provides an electrophoretic residual liquid pouring tank emptying device, which solves the problem of impurity particles and the like often existing in the residual liquid, which directly empties the residual liquid through the discharge pipe, increases the difficulty of subsequent residual liquid treatment, and is not conducive to the treatment of the residual liquid.

[0006] To achieve the above-mentioned purposes, the utility model is implemented by the following technical solutions: an electrophoretic residual liquid pouring tank emptying device, including a bottom plate, a mounting bracket is fixedly installed at the top end of the bottom plate, an electrophoretic tank is rotatably arranged on the inner wall of the mounting bracket, two flow guide inclined plates are fixedly installed on one side of the inner wall of the electrophoretic tank, an inclined assembly is arranged on one side of the outer wall of the mounting bracket, and a liquid discharge assembly is arranged between the two flow guide inclined plates.

[0007] The liquid discharge assembly comprises a liquid discharge box, a filter screen plate is fixedly installed on the inner wall of the liquid discharge box, a cleaning scraper is attached to one side of the outer wall of the filter screen plate, two sliding sleeves are fixedly installed on the outer wall of the cleaning scraper, and a sliding rod is slidingly connected to the inner wall of each of the two sliding sleeves.

[0008] The tilting assembly comprises a worm gear, and the worm gear is engaged with the outer wall of the worm gear.

[0009] Preferably, the electrophoresis tank is rotatably installed on the inner wall of the mounting frame through a rotating shaft, one side of the outer wall of the rotating shaft penetrates the outer wall of the mounting frame and is fixedly connected with the worm gear, and a support is fixedly installed on one side of the outer wall of the mounting frame.

[0010] Preferably, the worm gear is rotatably installed on the inner wall of the support, one side of the outer wall of the worm gear penetrates the outer wall of the support and is fixedly connected with a rotating handle.

[0011] Preferably, an installation plate is fixedly installed on one side of the inner wall of the electrophoresis tank, the two sliding rods are fixedly installed between the installation plate and the opposite side of the bottom end of the electrophoresis tank, a vertical plate is fixedly installed between the installation plate and the opposite side of the bottom end of the electrophoresis tank, a rotating rod is rotatably installed on the outer wall of the vertical plate, and a group of rotating blades are fixedly installed on one end of the outer wall of the rotating rod.

[0012] Preferably, a rotating plate is fixedly installed on the other end of the outer wall of the rotating rod, a plug rod is fixedly installed on one side of the outer wall of the rotating plate, a horizontal plate is fixedly installed on one side of the outer wall of the cleaning scraper, and a sliding groove is formed in one side of the outer wall of the horizontal plate.

[0013] Preferably, the plug rod is movably inserted into the inner wall of the sliding groove, the liquid discharge box is fixedly communicated with the electrophoresis tank, and a liquid discharge valve is arranged on one side of the outer wall of the liquid discharge box.

[0014] Beneficial effects

[0015] The utility model provides a kind of electrophoresis residual liquid emptying device. Compared with prior art, the following beneficial effects are achieved:

[0016] (1), the electrophoresis residual liquid inverted tank emptying device, when the residual liquid in the electrophoresis tank needs to be emptied, first open the drain valve, the residual liquid in the electrophoresis tank is filtered through the filter screen plate, and then is discharged from the drain valve in the drain box, the filter screen plate filters and intercepts the impurities in the residual liquid. Avoiding the impurities directly discharged with the residual liquid, the difficulty of subsequent treatment of the residual liquid is reduced. With the flow of the residual liquid, the residual liquid impacts the rotating blade, so that the rotating blade drives the rotating rod to rotate. The rotation of the rotating rod drives the rotating plate to rotate, and the insert rod on the rotating plate slides in the sliding groove of the horizontal plate, so that the cleaning scraper reciprocally slides on the sliding rod, and the surface of the filter screen plate is cleaned, preventing the filter screen plate from being blocked by impurities. The rotating blade is driven to rotate by the flow of the residual liquid, and then the cleaning scraper automatically cleans the filter screen plate, preventing the filter screen plate from being blocked by impurities, ensuring the continuous and effective filtration of the filter screen plate, and improving the use convenience and reliability of the device.

[0017] (2), the electrophoresis residual liquid inverted tank emptying device, when the residual liquid in the electrophoresis tank is not much, rotate the rotating handle to drive the worm to rotate. Since the worm and the worm gear are meshed with each other, and the worm gear is fixedly connected with the rotating shaft of the electrophoresis tank, the rotation of the worm will make the worm gear rotate, and then drive the electrophoresis tank to rotate around the rotating shaft in the mounting frame, realize the inclination of the electrophoresis tank, make the residual liquid flow to the drain assembly under the action of gravity, accelerate the flow of the residual liquid to the drain assembly by using the action of gravity, ensure that the residual liquid can be completely discharged from the electrophoresis tank, avoid the residual liquid remaining in the tank, and improve the efficiency and effect of residual liquid emptying. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is the overall structure schematic view of the utility model;

[0019] Figure 2 It is the overall structure schematic view of the utility model from another angle;

[0020] Figure 3 It is the partial structure schematic view of the drain assembly of the utility model;

[0021] Figure 4 It is the cross section schematic view of the drain assembly of the utility model;

[0022] Figure 5 It is the related structure schematic view of the cleaning scraper of the utility model.

[0023] In the figure: 1, bottom plate; 2, electrophoresis tank; 3, mounting frame; 4, tilting assembly; 41, worm gear; 42, worm; 43, bracket; 44, rotating handle; 5, flow guide inclined plate; 6, liquid discharge assembly; 61, filter screen; 62, mounting plate; 63, liquid discharge box; 64, sliding rod; 65, cleaning scraper; 66, sliding sleeve; 67, cross plate; 68, sliding groove; 69, insertion rod; 610, rotating plate; 611, vertical plate; 612, rotating rod; 613, rotating blade; 614, liquid discharge valve. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0025] The utility model provides two technical schemes:

[0026] Figures 1-5 The first embodiment is shown: a kind of electrophoresis residual liquid pouring tank emptying device, including bottom plate 1, the top end of bottom plate 1 is fixedly installed with mounting frame 3, the inner wall of mounting frame 3 is rotatably provided with electrophoresis tank 2, the inner wall of electrophoresis tank 2 one side is fixedly installed with two flow guide inclined plates 5, when electrophoresis tank 2 is inclined, the remaining liquid can be made to flow into the surface of filter screen 61 between two by flow guide inclined plate 5, so that the liquid in electrophoresis tank 2 can be made to be discharged more thoroughly, the outer wall of mounting frame 3 one side is provided with tilting assembly 4, and two flow guide inclined plates 5 are provided with liquid discharge assembly 6 between them;

[0027] Liquid discharge assembly 6 includes liquid discharge box 63, and the inner wall of liquid discharge box 63 is fixedly installed with filter screen 61, the outer wall of filter screen 61 one side is attached with cleaning scraper 65, and the outer wall of cleaning scraper 65 is fixedly installed with two sliding sleeves 66, when cleaning scraper 65 is slid on the surface of filter screen 61, particle impurities on the surface of filter screen 61 can be scraped off, and the inner wall of two sliding sleeves 66 is slidably connected with sliding rod 64.

[0028] Tilting assembly 4 includes worm gear 41, and the outer wall of worm gear 41 is engaged with worm 42.

[0029] The electrophoresis tank 2 is rotatably installed on the inner wall of the mounting frame 3 through a rotating shaft, the outer wall of the rotating shaft penetrates the outer wall of the mounting frame 3 and is fixedly connected with the worm wheel 41, the outer wall of the mounting frame 3 is fixedly installed with the support 43, the worm 42 is rotatably installed on the inner wall of the support 43, the outer wall of the worm 42 penetrates the outer wall of the support 43 and is fixedly connected with the rotating handle 44, the rotating handle 44 can drive the worm 42 to rotate by rotating, the worm 42 can further drive the worm wheel 41 to rotate when rotating, and the worm wheel 41 can drive the electrophoresis tank 2 to rotate, so that the liquid in the electrophoresis tank 2 flows to one side when the electrophoresis tank 2 is inclined, and the remaining liquid in the electrophoresis tank 2 is discharged more completely, and the worm wheel 41 and the worm 42 have self-locking property, so that the worm wheel 41 and the electrophoresis tank 2 are prevented from being randomly rotated.

[0030] Figures 1-5 The second embodiment is shown, and the main difference from the first embodiment is that the inner wall of the electrophoresis tank 2 is fixedly installed with the mounting plate 62, the two sliding rods 64 are fixedly installed between the mounting plate 62 and the opposite side of the bottom end of the electrophoresis tank 2, the mounting plate 62 and the opposite side of the bottom end of the electrophoresis tank 2 are fixedly installed with the vertical plate 611, the outer wall of the vertical plate 611 is rotatably installed with the rotating rod 612, and the outer wall of the rotating rod 612 is fixedly installed with a group of rotating blades 613, when the liquid discharge valve 614 discharges liquid, the liquid flows through the rotating blades 613, and at this time the rotating blades 613 are impacted by the liquid, so that the rotating blades 613 can be rotated.

[0031] The outer wall of the rotating rod 612 is fixedly installed with the rotating plate 610, the outer wall of the rotating plate 610 is fixedly installed with the insertion rod 69, the outer wall of the cleaning scraper 65 is fixedly installed with the horizontal plate 67, and the outer wall of the horizontal plate 67 is provided with the sliding groove 68. The rotating plate 610 can drive the insertion rod 69 to move in the sliding groove 68, and the insertion rod 69 can drive the horizontal plate 67 and the cleaning scraper 65 to reciprocate with the rotation of the insertion rod 69, the insertion rod 69 is movably inserted in the inner wall of the sliding groove 68, the liquid discharge box 63 is fixedly communicated with the electrophoresis tank 2, and the outer wall of the liquid discharge box 63 is provided with the liquid discharge valve 614.

[0032] Meanwhile, the contents not described in detail in the specification all belong to the prior art known to those skilled in the art.

[0033] When the residual liquid in the electrophoresis tank 2 needs to be emptied, the drain valve 614 is opened first, and the residual liquid in the electrophoresis tank 2 is drained from the drain valve 614 in the drain box 63 after passing through the filter screen plate 61, and the filter screen plate 61 filters and intercepts the impurities in the residual liquid. Avoiding impurities directly draining with the residual liquid reduces the difficulty of subsequent residual liquid treatment. With the flow of the residual liquid, the residual liquid impacts the rotating blade 613, which drives the rotating rod 612 to rotate. The rotation of the rotating rod 612 drives the rotating plate 610 to rotate, and the insertion rod 69 on the rotating plate 610 slides in the sliding groove 68 of the horizontal plate 67, so that the cleaning scraper 65 reciprocally slides on the sliding rod 64 to clean the surface of the filter screen plate 61, preventing impurities from clogging the filter screen plate 61. The rotating blade 613 is driven to rotate by the flow of the residual liquid, and the cleaning scraper 65 automatically cleans the filter screen plate 61, preventing impurities from accumulating and clogging on the filter screen plate 61, ensuring the continuous and effective filtration of the filter screen plate 61, without the need for frequent manual cleaning of the filter screen, improving the use convenience and reliability of the device. When the residual liquid in the electrophoresis tank 2 is not much, the worm gear 42 is driven to rotate by rotating the rotating handle 44. Since the worm gear 42 is meshed with the worm wheel 41, and the worm wheel 41 is fixedly connected with the rotating shaft of the electrophoresis tank 2, the rotation of the worm gear 42 drives the worm wheel 41 to rotate, and further drives the electrophoresis tank 2 to rotate around the rotating shaft in the mounting frame 3, realizing the inclination of the electrophoresis tank 2, so that the residual liquid flows to the drain assembly 6 under the action of gravity, and the gravity is used to accelerate the flow of the residual liquid to the drain assembly 6, ensuring that the residual liquid can be more completely drained from the electrophoresis tank 2, avoiding residual liquid remaining in the tank, and improving the efficiency and effect of residual liquid emptying.

[0034] It should be noted that, in the present text, relational terms such as first and second and the like can only be used to distinguish one entity or operation from another entity or operation, without necessarily requiring or implying any such actual relationship or order between these entities or operations. Moreover, the terms "comprises", "comprising", or any other variant thereof are intended to cover non-exclusive inclusions, so that a process, method, article, or device that includes a series of elements not only includes those elements, but also includes other elements not explicitly listed, or inherent to such a process, method, article, or device.

[0035] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An electrophoresis residual liquid emptying device, comprising a base plate (1), wherein a mounting frame (3) is fixedly installed on the top of the base plate (1), an electrophoresis tank (2) is rotatably arranged on the inner wall of the mounting frame (3), and two guide plates (5) are fixedly installed on one side of the inner wall of the electrophoresis tank (2), characterized in that: The outer wall side of the mounting frame (3) is provided with an inclined assembly (4), and a drainage assembly (6) is arranged between the two guide flow inclined plates (5); The drainage assembly (6) comprises a drainage box (63), the inner wall of the drainage box (63) is fixedly installed with a filter screen plate (61), the outer wall side of the filter screen plate (61) is attached with a cleaning scraper (65), and the outer wall of the cleaning scraper (65) is fixedly installed with two sliding sleeves (66), and the inner walls of the two sliding sleeves (66) are respectively slidably connected with sliding rods (64). The inclined assembly (4) comprises a worm wheel (41), and the outer wall of the worm wheel (41) is engaged with a worm (42).

2. The electrophoresis residual liquid pouring slot emptying device according to claim 1, characterized in that: The electrophoresis tank (2) is rotatably installed on the inner wall of the mounting frame (3) through a rotating shaft, one side of the outer wall of the rotating shaft penetrates the outer wall of the mounting frame (3) and is fixedly connected with the worm wheel (41), and the outer wall side of the mounting frame (3) is fixedly installed with a support (43).

3. The electrophoretic residual liquid emptying device according to claim 2, characterized in that: The worm (42) is rotatably installed on the inner wall of the support (43), one side of the outer wall of the worm (42) penetrates the outer wall of the support (43) and is fixedly connected with a rotating handle (44).

4. The electrophoretic residual liquid emptying device according to claim 1, characterized in that: The inner wall side of the electrophoresis tank (2) is fixedly installed with a mounting plate (62), the two sliding rods (64) are fixedly installed between the opposite sides of the mounting plate (62) and the bottom end of the electrophoresis tank (2), a vertical plate (611) is fixedly installed between the mounting plate (62) and the opposite side of the bottom end of the electrophoresis tank (2), a rotating rod (612) is rotatably installed on the outer wall of the vertical plate (611), and one end of the outer wall of the rotating rod (612) is fixedly installed with a group of rotating blades (613).

5. The electrophoretic residual liquid emptying device according to claim 4, characterized in that: The other end of the outer wall of the rotating rod (612) is fixedly installed with a rotating plate (610), the outer wall side of the rotating plate (610) is fixedly installed with a plug rod (69), the outer wall side of the cleaning scraper (65) is fixedly installed with a horizontal plate (67), and the outer wall side of the horizontal plate (67) is provided with a sliding groove (68).

6. The electrophoretic residual liquid emptying device according to claim 5, characterized in that: The plug rod (69) is movably inserted into the inner wall of the sliding groove (68), the drainage box (63) is fixedly communicated with the electrophoresis tank (2), and the outer wall side of the drainage box (63) is provided with a drainage valve (614).

Citation Information

Patent Citations

  • Electrophoresis residual liquid pouring and emptying device

    CN222332098U