Automatic material turning device of deburring disc brush machine

Abstract

The utility model relates to the technical field of auxiliary equipment of deburring disc brushing machines, and discloses an automatic material turning device of a deburring disc brushing machine, which comprises a machine base, a deburring disc brushing machine body and a material conveying belt, and a feeding hole and a discharging hole are respectively formed in two ends of the deburring disc brushing machine body along the length direction of the deburring disc brushing machine body; a deburring conveying line is arranged in the deburring disc brush machine body, the two ends of the deburring conveying line extend out of a feeding port and a discharging port respectively, the feeding end of the material conveying belt is located below the discharging port, the discharging end of the material conveying belt is located above the feeding port, and an automatic turnover mechanism is arranged on the machine base. The automatic turnover mechanism comprises a supporting base, a turnover conveying belt and a magnet, the supporting base is fixed to the machine base, the turnover conveying belt is installed on the supporting base and obliquely and downwards arranged in the material conveying-out direction of the material conveying belt, and the magnet is arranged in the turnover conveying belt and used for adsorbing the metal blanks to the turnover conveying belt. The deburring device has the advantage that the deburring effect of the metal blank is improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of deburring disc brush machine auxiliary equipment, in particular to an automatic material turning device of a deburring disc brush machine. BACKGROUND

[0002] Deburring disc brush machines are indispensable important equipment in modern manufacturing industry, widely used in metal processing, automobile parts manufacturing and other fields. This kind of equipment contacts the workpiece surface through high-speed rotating disc brush, removes burrs by using friction force, and at the same time performs finishing and polishing treatment on the workpiece surface, which significantly improves product quality and production efficiency. With the continuous improvement of industrial automation level, enterprises have higher and higher requirements on production efficiency and product consistency, especially when processing a large number of metal blanks, efficient and reliable deburring process becomes particularly important.

[0003] In the prior art, in order to ensure the quality of metal blanks, deburring disc brush machine is usually used to perform double-sided deburring treatment on workpieces. Specifically, after the metal blank is subjected to the first deburring treatment, it needs to be turned over and sent into the deburring disc brush machine for the second deburring treatment. This process can be completed by manual operation or with the help of some simple mechanical devices. Common methods include using manual material turning frame, pneumatic turnover table or simple roller conveyor and other means to realize the turning over of workpieces. Although these methods can basically meet the production requirements, they still have certain limitations in actual application.

[0004] However, the existing manual material turning and simple mechanical material turning methods generally have the problems of high labor intensity, low work efficiency, easy to miss turning or mis-turning, etc. These problems not only increase the operating cost of enterprises, but also may lead to unstable product quality, affecting the overall production efficiency. Especially for thin metal blanks, due to their small thickness, they are more likely to deform or be damaged during the material turning process, thus further exacerbating the above problems. Therefore, how to effectively improve the automation degree of the deburring disc brush machine, reduce human intervention, and improve production efficiency and product quality has become a technical problem to be solved. CONTENT OF THE INVENTION

[0005] In order to improve the deburring effect of metal blanks, the present application provides an automatic material turning device of a deburring disc brush machine.

[0006] The automatic material turning device of a deburring disc brush machine provided by the present application adopts the following technical scheme:

[0007] The utility model provides an automatic turnover device of deburring disc brush machine, including frame, deburring disc brush machine body and material conveying belt who sets up on the frame, deburring disc brush machine body is provided with feed inlet and discharge port respectively along the both ends of length direction of itself, be provided with deburring conveying line in deburring disc brush machine body, deburring conveying line's both ends respectively extend feed inlet and discharge port, the feed end of material conveying belt is located the below of discharge port, the discharge end of material conveying belt is located the above of feed inlet, still be provided with automatic turnover mechanism on the frame, automatic turnover mechanism includes support seat, turnover conveying belt and magnet, support seat fixes on the frame, turnover conveying belt installs on support seat and sets down obliquely downward to the material transmission direction of material conveying belt, magnet sets up in turnover conveying belt, for adsorbing metal blank to turnover conveying belt.

[0008] Through adopting the above technical scheme, the automatic turnover device can realize rapid and accurate turnover of metal blanks, avoid errors and labor intensity caused by manual operation, and improve production efficiency and product consistency. In particular, the design of the magnet ensures the stability and reliability of the metal blanks during the turnover process, effectively prevents the occurrence of missed turnover and mis-turnover phenomena, and further improves the quality of the products and the continuity of the production.

[0009] Optionally, a partition plate is provided on the frame along the conveying direction of the deburring conveying line, the partition plate separates the feed inlet into a first inlet and a second inlet, first and second outlet channels are provided on the frame in parallel along the conveying direction of the deburring conveying line, the first and second outlet channels are arranged in close contact to separate the discharge port, the first inlet and the first outlet channel are located on the same side, the first outlet channel is located above the feed end of the material conveying belt, the length of the second outlet channel extends beyond the material conveying belt, and the discharge end of the material conveying belt extends beyond the partition plate and is located above the second inlet.

[0010] Through the above technical scheme, the partition plate separates the feed inlet into a first inlet and a second inlet, so that the metal blanks can enter different channels for processing, improving the flexibility of the device. The arrangement of the first and second outlet channels ensures that metal blanks with different processing paths can be orderly transmitted to the next process, avoiding confusion and congestion. The first outlet channel is located above the feed end of the material conveying belt, facilitating the treated metal blanks to re-enter the deburring disc brush machine for secondary processing, reducing manual intervention and improving production efficiency. The second outlet channel extends beyond the material conveying belt, so that metal blanks that are not completely processed or do not need further processing can be directly discharged, preventing unnecessary repeated processing and reducing energy consumption. This design optimizes the entire deburring process, improves the level of automation and production efficiency.

[0011] Optionally, the material conveying belt comprises a transverse conveying belt arranged on one side of the length direction of the burr removing disc brushing machine body and two longitudinal conveying belts arranged at both ends of the length direction of the burr removing disc brushing machine body, one of which is arranged close to the discharge port with the feeding end below the first outlet channel, and a material blocking plate is arranged on the side of the longitudinal conveying belt away from the first outlet channel, and the other longitudinal conveying belt is arranged close to the feeding port, and a material blocking plate is arranged on the side of the second inlet away from the discharge end of the longitudinal conveying belt, and is fixed on the machine base.

[0012] By adopting the above technical scheme, the combination design of the transverse conveying belt and the longitudinal conveying belt ensures the stability and accuracy of the metal blank during feeding and discharging, effectively avoiding processing errors caused by position deviation. In addition, the arrangement of the material blocking plate further improves the safety of the material, prevents the metal blank from falling or jamming during conveying, and improves the reliability and production efficiency of the entire system.

[0013] Optionally, the discharge end of the longitudinal conveying belt on the side close to the second inlet is provided with a material falling inclined hopper plate, and the bottom end of the material falling inclined hopper plate extends into the space surrounded by the partition plate and the material blocking plate.

[0014] By adopting the above technical scheme, the design of the material falling inclined hopper plate can effectively guide the metal blank to smoothly transition from the longitudinal conveying belt to the space surrounded by the partition plate and the material blocking plate, reducing the risk of falling of the metal blank during transmission, and improving the reliability and working efficiency of the entire automatic material turning device.

[0015] Optionally, a rotating brush felt is arranged on the burr removing conveying line, which is used to roll and stick burr scraps on the surface of the metal blank during conveying, the axial direction of the rotating brush felt is perpendicular to the conveying direction of the burr removing conveying line, support plates are arranged on the machine base at the ends of the rotating brush felt, and the rotating brush felt is connected between the two support plates.

[0016] By adopting the above technical scheme, the rotating brush felt can effectively remove the burr scraps on the surface of the metal blank during conveying, avoiding the problem of secondary pollution caused by residual burr scraps, and improving the burr removing effect and the surface quality of the workpiece. At the same time, the axial direction of the rotating brush felt is perpendicular to the conveying direction of the burr removing conveying line, which ensures that the rotating brush felt can uniformly and efficiently cover the entire surface of the metal blank, further enhancing the burr removing effect.

[0017] Optionally, the rotating brush felt comprises a support shaft connected between the two support plates and a felt cylinder rotatably sleeved on the support shaft, the end of the support shaft is slidably arranged through the support plate, a nut is threadedly sleeved on the end of the support shaft extending out of the support plate, and the nut is in abutment with the support plate.

[0018] By adopting the above technical scheme, the interference between the nut and the support plate facilitates quick disassembly and assembly of the roll brush felt, and facilitates maintenance and replacement.

[0019] Optionally, a waist hole is formed in the support plate along the length direction of the support plate, and the support shaft is in sliding fit with the waist hole along the length direction of the waist hole.

[0020] By adopting the above technical scheme, the support shaft can slide in the waist hole along the length direction of the waist hole, so that the position of the roll brush felt is adjusted. This design not only ensures the optimal contact distance between the roll brush felt and the surface of the metal blank, improves the deburring effect, but also adapts to metal blanks of different thicknesses and shapes, increases the applicability and flexibility of the equipment. In addition, the sliding fit structure of the support shaft and the waist hole is simple and reliable, facilitating maintenance and adjustment, and further improving the stability and reliability of the equipment.

[0021] Optionally, the top end of the side wall of the first outlet channel and the second outlet channel is hinged with a material guide plate, the material guide plate is fan-shaped, and a plug-in column is extended at the center of the arc side wall of the material guide plate, and the top end of the side wall of the first outlet channel and the second outlet channel is provided with a recess hole for inserting the plug-in column.

[0022] By adopting the above technical scheme, the material guide plate is fan-shaped, has good guiding performance, and can flexibly adjust the transmission path of the metal blank. At the same time, the cooperation structure of the plug-in column and the recess hole ensures the stability of the material guide plate at different positions, prevents the material guide plate from deviating or falling off due to uneven stress, and thus improves the reliability and working efficiency of the whole system.

[0023] In summary, the present application has at least one of the following beneficial technical effects:

[0024] 1. The automatic material turning device can realize rapid and accurate turning of the metal blank, avoid errors and labor intensity caused by manual operation, and improve production efficiency and product consistency. In particular, the design of the magnet ensures the stability and reliability of the metal blank during turning, effectively prevents the occurrence of missed turning and mistaken turning, and further improves the quality of the product and the continuity of the production;

[0025] 2. The partition plate separates the feed inlet into a first inlet and a second inlet, allowing the metal blanks to enter different channels for processing separately, improving the flexibility of the device. The first outlet channel and the second outlet channel ensure that metal blanks in different processing paths can be transmitted to the next process in order, avoiding confusion and blockage. The first outlet channel is located above the feed end of the material conveying belt, facilitating the re-entry of processed metal blanks into the deburring disc brush machine for secondary processing, reducing manual intervention and improving production efficiency. The second outlet channel extends out of the material conveying belt, allowing metal blanks that have not been fully processed or do not require further processing to be directly discharged, preventing unnecessary repeated processing and reducing energy consumption. This design optimizes the entire deburring process, improving automation level and production efficiency;

[0026] 3. The combination of horizontal and vertical conveying belts ensures the stability and accuracy of metal blanks during feeding and discharging, effectively avoiding processing errors caused by position deviation. In addition, the setting of the material blocking plate further improves the safety of the material, preventing metal blanks from falling or jamming during conveying, thereby improving the reliability and production efficiency of the entire system. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 is a schematic diagram of the position relationship between the feed inlet and the material conveying belt in the embodiment of the present application.

[0028] Figure 2 is a schematic diagram of the position relationship between the discharge outlet and the material conveying belt in the embodiment of the present application.

[0029] Figure 3 is a schematic diagram of the connection relationship between the material guide plate and the first outlet channel and the second outlet channel in the embodiment of the present application.

[0030] Figure 4 is a sectional view showing the position relationship between the turnover conveying belt and the magnet in the embodiment of the present application.

[0031] BRIEF DESCRIPTION OF DRAWINGS

[0032] 1, base; 11, partition plate; 12, material blocking plate; 13, support plate; 131, waist hole; 2, deburring disc brush machine body; 21, feeding port; 211, first inlet; 212, second inlet; 22, discharging port; 221, first outlet channel; 2211, recess; 222, second outlet channel; 23, deburring conveying line; 3, material conveying belt; 31, transverse conveying belt; 32, longitudinal conveying belt; 321, material falling inclined hopper plate; 4, automatic turnover mechanism; 41, support seat; 42, turnover conveying belt; 43, magnet; 5, storage box; 6, material guide plate; 61, plug-in column; 62, hand lever; 7, rolling brush felt; 71, support shaft; 711, nut; 72, felt cylinder; 8, blocking plate. DETAILED DESCRIPTION

[0033] The application will be further described below in conjunction with the accompanying drawings. Figures 1-4 The application will be further described below in conjunction with the accompanying drawings.

[0034] The application discloses an automatic turnover device of a deburring disc brush machine.

[0035] Referring to Figure 1 and Figure 2 , an automatic turnover device of a deburring disc brush machine comprises a base 1, a deburring disc brush machine body 2 installed on the base 1, and a material conveying belt 3. The deburring disc brush machine body 2 is provided with a feeding port 21 and a discharging port 22 at two ends along the length direction of the deburring disc brush machine body 2. A deburring conveying line 23 is installed in the deburring disc brush machine body 2, and the two ends of the deburring conveying line 23 extend out of the feeding port 21 and the discharging port 22 respectively. The material conveying belt 3 is located on one side of the deburring disc brush machine body 2 and is connected to the feeding port 21 and the discharging port 22. The base 1 is further provided with an automatic turnover mechanism 4, which is arranged in the conveying direction of the material conveying belt 3.

[0036] Referring to Figure 1 and Figure 2 , a worker places a batch of metal blank parts on the deburring conveying line 23 at the feeding port 21, and the metal blank parts are conveyed into the deburring disc brush machine body 2 to be treated for surface burrs. After the single-side burr treatment of the metal blank parts is completed, the metal blank parts are conveyed from the discharging port 22 to the material conveying belt 3, and then conveyed to the automatic turnover mechanism 4. After the turnover of the automatic turnover mechanism 4, the metal blank parts continue to be conveyed, and then enter the deburring disc brush machine body 2 again at the feeding port 21 to be treated for the second time. Finally, the metal blank parts whose both sides have been treated for burrs are output from the discharging port 22.

[0037] Referring to Figure 1 and Figure 2, the material conveying belt 3 includes a transverse conveying belt 31 and two longitudinal conveying belts 32, the transverse conveying belt 31 is installed on one side of the length direction of the deburring disc brush machine body 2, and the longitudinal conveying belts 32 are arranged at two ends of the length direction of the deburring disc brush machine body 2, the base 1 is fixedly provided with a partition plate 11 along the conveying direction of the deburring conveying line 23, the partition plate 11 divides the feeding port 21 into a first inlet 211 and a second inlet 212, the base 1 is fixedly provided with a material blocking plate 12 on the side of the second inlet 212 away from the discharging end of the longitudinal conveying belt 32, and the discharging end of the longitudinal conveying belt 32 on the side close to the second inlet 212 is fixedly provided with a material falling inclined hopper plate 321, and the bottom end of the material falling inclined hopper plate 321 extends into the space surrounded by the partition plate 11 and the material blocking plate 12.

[0038] With reference to Figure 1 and Figure 2 , the base 1 is divided into a first outlet channel 221 and a second outlet channel 222 by a separate pipeline along the conveying direction of the deburring conveying line 23, the first outlet channel 221 and the second outlet channel 222 are arranged in parallel and are fixedly arranged on the base 1, the first inlet 211 and the first outlet channel 221 are located on the same side close to the deburring conveying line 23, the other longitudinal conveying belt 32 is arranged close to the discharging port 22, the feeding end of the longitudinal conveying belt 32 is located below the first outlet channel 221, and the side of the longitudinal conveying belt 32 away from the first outlet channel 221 is also fixedly provided with a material blocking plate 12. The first outlet channel 221 is located above the feeding end of the longitudinal conveying belt 32, so as to facilitate the introduction of the metal blanks with single-side deburring into the longitudinal conveying belt 32. The length of the second outlet channel 222 extends out of the longitudinal conveying belt 32, and a storage box 5 is arranged on one side of the base 1, and the storage box 5 is located below the discharging port 22 of the second outlet channel 222.

[0039] With reference to Figure 2 and Figure 3 , the top end of the side wall of the first outlet channel 221 and the second outlet channel 222 is hingedly connected with a material guide plate 6, the rotating shaft of the material guide plate 6 is arranged perpendicular to the plane of the outlet channel, the movable end of the material guide plate 6 is arranged in an arc surface, the material guide plate 6 is arranged in a whole fan shape, a plug-in column 61 is fixedly arranged at the center of the arc surface side wall of the material guide plate 6, and the top end of the side wall of the first outlet channel 221 and the second outlet channel 222 is provided with a recess hole 2211 for inserting the plug-in column 61. A hand lever 62 is fixedly arranged on the material guide plate 6, and the operator can effectively guide the metal blanks output on the deburring conveying line 23 into the first outlet channel 221 or the second outlet channel 222 by manually rotating the hand lever 62.

[0040] With reference to Figure 2 and Figure 3The two parallel arranged roller brush furs 7 are rotatably installed on the deburring conveying line 23, and are used to roll and stick the burr scraps on the surface of the metal blank during the conveying process. The axial direction of the roller brush fur 7 is perpendicular to the conveying direction of the deburring conveying line 23. The roller brush fur 7 comprises a support shaft 71 and a fur cylinder 72. The support plate 13 is fixedly arranged on the machine base 1 at the end of the support shaft 71. The waist hole 131 is formed in the support plate 13 along the length direction of the support plate 13. The support shaft 71 is slidingly fitted with the waist hole 131 along the length direction of the waist hole 131. The end of the support shaft 71 is slidingly arranged through the support plate 13, and the nut 711 is arranged on the end of the support shaft 71 extending out of the support plate 13 through the threaded sleeve. The fur cylinder 72 is arranged between the two support plates 13, and is rotatably arranged on the support shaft 71. The longitudinal conveying belt 32 is also provided with one roller brush fur 7.

[0041] With reference to Figure 2 and Figure 4 The automatic turnover mechanism 4 comprises a support seat 41, a turnover conveying belt 42 and a magnet 43. The support seat 41 is fixed on the machine base 1. The turnover conveying belt 42 is arranged on the support seat 41, and is arranged downwardly inclined to the material conveying direction of the transverse conveying belt 31. The magnet 43 is arranged inside the turnover conveying belt 42, and is used to adsorb the metal blank to the turnover conveying belt 42. The blocking plate 8 is fixedly arranged on the machine base 1 at the side of the output direction of the turnover conveying belt 42. The blocking plate 8 is perpendicular to the conveying direction of the turnover conveying belt 42, and is arranged close to the side wall of the turnover conveying belt 42.

[0042] The implementation principle of the automatic turnover device of the deburring disc brushing machine is as follows: the workers scatter the metal blanks of the batch metal materials on the deburring conveying line 23 at the first inlet 211, and the metal blanks enter the deburring disc brushing machine body 2 to perform the burr treatment on the surface. After the single-side burr of the metal blank is smoothly treated, the metal blank enters the material conveying belt 3 from the first outlet passage 221, and is conveyed to the turnover conveying belt 42. After being adsorbed by the magnet 43 and turned over by the turnover conveying belt 42, the metal blank continues to be conveyed, and then enters the deburring disc brushing machine body 2 from the second inlet 212 to perform the second deburring treatment. Finally, the metal blank whose both sides are completed with the burr treatment is output to the storage box 5 from the second outlet passage 222. This way not only saves the labor cost, but also avoids the problems of missing turnover or wrong turnover caused by improper manual operation, greatly improves the production efficiency and product quality.

[0043] The above are the preferred embodiments of the present application, which do not limit the protection scope of the present application. Therefore, any equivalent changes made on the basis of the structure, shape and principle of the present application should be covered within the protection scope of the present application.

Claims

1. An automatic turning device for deburring disc brush machines, characterized in that, The utility model relates to a deburring disc brush machine, including base (1), the material conveying belt (3) and the deburring disc brush machine body (2) of deburring disc brush machine body (2) are set up on base (1), deburring disc brush machine body (2) is provided with feed inlet (21) and discharge outlet (22) respectively along the both ends of length direction of itself, be provided with deburring conveying line (23) in deburring disc brush machine body (2), deburring conveying line (23) two ends respectively extend feed inlet (21) and discharge outlet (22), the feed end of material conveying belt (3) is located the below of discharge outlet (22), the discharge end of material conveying belt (3) is located the above of feed inlet (21), still be provided with automatic turnover mechanism (4) on base (1), automatic turnover mechanism (4) includes support seat (41), turnover conveying belt (42) and magnet (43), support seat (41) is fixed on base (1), turnover conveying belt (42) is installed on support seat (41) and is set down obliquely towards the material transmission direction of material conveying belt (3), magnet (43) is set up in turnover conveying belt (42) inside, for adsorbing metal blank to turnover conveying belt (42).

2. The automatic turning device of a deburring disc brush machine according to claim 1, characterized in that The base (1) is provided with a partition plate (11) along the conveying direction of the deburring conveying line (23), the feed inlet (21) is divided into a first inlet (211) and a second inlet (212), the base (1) is provided with a first outlet channel (221) and a second outlet channel (222) in parallel along the conveying direction of the deburring conveying line (23), the first outlet channel (221) and the second outlet channel (222) are arranged in close contact to divide the discharge outlet (22), the first inlet (211) and the first outlet channel (221) are located on the same side, the first outlet channel (221) is located above the feed end of the material conveying belt (3), the length of the second outlet channel (222) extends beyond the material conveying belt (3), the discharge end of the material conveying belt (3) extends beyond the partition plate (11) and is located above the second inlet (212).

3. The automatic turning device of a deburring disc brush machine according to claim 2, characterized in that The material conveying belt (3) includes a transverse conveying belt (31) and two longitudinal conveying belts (32), the transverse conveying belt (31) is arranged on one side of the length direction of the deburring disc brush machine body (2), the longitudinal conveying belts (32) are arranged at both ends of the length direction of the deburring disc brush machine body (2), one of the longitudinal conveying belts (32) is arranged close to the discharge outlet (22), the feed end of which is located below the first outlet channel (221), and the side of the longitudinal conveying belt (32) away from the first outlet channel (221) is provided with a material blocking plate (12), the other longitudinal conveying belt (32) is arranged close to the feed inlet (21), the material blocking plate (12) is also provided on the side of the second inlet (212) away from the discharge end of the longitudinal conveying belt (32), and is fixed on the base (1).

4. The automatic turning device of a deburring disc brush machine according to claim 3, characterized in that The longitudinal conveying belt (32) on the side close to the second inlet (212) is provided with a discharging chute plate (321) at the discharging end, and the bottom end of the discharging chute plate (321) extends into the space surrounded by the partition plate (11) and the material blocking plate (12).

5. The automatic turning device of a deburring disc brush machine according to claim 1, characterized in that The deburring conveying line (23) is provided with a rotating brush felt (7) for rolling and adhering burrs on the surface of the metal workpiece during conveying, the axial direction of the rotating brush felt (7) is perpendicular to the conveying direction of the deburring conveying line (23), and the end of the rotating brush felt (7) is provided with a support plate (13) on the base (1), and the rotating brush felt (7) is connected between the two support plates (13).

6. An automatic turner for deburring disc brush machines according to claim 5, characterized in that The rotating brush felt (7) comprises a support shaft (71) connected between the two support plates (13) and a felt cylinder (72) rotatably sleeved on the support shaft (71), the end of the support shaft (71) is slidably arranged through the support plate (13), and the end of the support shaft (71) extending out of the support plate (13) is provided with a nut (711) through threaded sleeving, and the nut (711) is in abutting arrangement with the support plate (13).

7. An automatic turning device for deburring disc brush machines according to claim 6, characterized in that The support plate (13) is provided with a waist hole (131) along the length direction of the support plate (13), and the support shaft (71) and the waist hole (131) are in sliding fit along the length direction of the waist hole (131).

8. The automatic turning device of a deburring disc brush machine according to claim 2, characterized in that, The top end of the side wall of the first outlet channel (221) and the second outlet channel (222) is hingedly provided with a material guide plate (6), the material guide plate (6) is arranged in a fan shape, and the center of the arc side wall of the material guide plate (6) is provided with an insertion column (61), and the top end of the side wall of the first outlet channel (221) and the second outlet channel (222) is provided with a recess hole (2211) for inserting the insertion column (61).

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