UV (ultraviolet) modification production line
By introducing an automated surface treatment device into the UV modification production line, and utilizing the multi-axis motion and negative pressure adsorption function of the robotic arm, the problem of low automation in traditional UV modification processes has been solved, achieving efficient and low-cost product surface modification processes.
Patent Information
- Application Number
- CN202520675532.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-11
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-04-11
AI Technical Summary
The traditional UV modification process lacks systematic and automated coordination between various stages, relying heavily on manual operation, resulting in low efficiency, difficulty in ensuring product quality consistency, and high production costs.
An automated surface treatment device is adopted, which includes a base, conveyor belt, baking oven, loading platform, loading robotic arm, inspection table and unloading robotic arm. The automated transfer and processing of products is realized through the multi-axis motion of the robotic arm and the negative pressure adsorption function, ensuring the systematicness and automation of each link.
It improved production efficiency, ensured consistent product quality, reduced production costs, and achieved highly efficient and automated UV modification treatment.
Smart Images

Figure CN223906064U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to product surface treatment technical field especially relates to a UV modification production line. BACKGROUND
[0002] In the production process of numerous industrial products, in order to make the product surface obtain the characteristics of smooth wear resistance, meet the requirement of use or further processing, often need to carry out modification treatment to product surface.
[0003] The traditional UV modification treatment process, the link of each link lacks systematicness and automation, relies on a large number of manual operation, not only low efficiency, and the consistency of product quality is difficult to guarantee, simultaneously, the continuous rise of manual cost also brings challenge to the cost control of production enterprise.
[0004] Therefore, it has important practical significance to develop a kind of UV modification production line with high degree of automation, high production efficiency and stable product quality. UTILITY MODEL CONTENTS
[0005] The utility model discloses a kind of UV modification production lines, solve the traditional UV modification treatment process, the link of each link lacks systematicness and automation, relies on a large number of manual operation, not only low efficiency, and the consistency of product quality is difficult to guarantee, and the problem of high production cost.
[0006] To achieve the above object, a kind of UV modification production line is used in the utility model, including automatic surface treatment device, the automatic surface treatment device includes base, conveying belt, baking oven, feeding table, feeding mechanical arm, viewing table and discharging mechanical arm, the conveying belt is detachably connected with the base and is located above the base, the baking oven is detachably connected with the conveying belt and is located above the conveying belt, the feeding table is detachably connected with the base and is located at the side above the base, and the feeding table is arranged at the side of the conveying belt, the feeding mechanical arm is detachably connected with the base and is located between the conveying belt and the feeding table, and the feeding mechanical arm is vertically arranged with the base, the viewing table is detachably connected with the base and is located at the side of the conveying belt away from the feeding table, the discharging mechanical arm is detachably connected with the base and is located at the side above the base, and the discharging mechanical arm is arranged between the viewing table and the conveying belt.
[0007] Among them, the feeding mechanical arm includes feeding jacking table and feeding multi-axis drive rod, the feeding jacking table is detachably connected with the base and is located above the base, and the feeding jacking table is arranged between the conveying belt and the feeding table, the feeding multi-axis drive rod is rotatably connected with the jacking table and is located at the upper center of the jacking table.
[0008] The upper feeding mechanical arm further comprises an upper feeding power line and an upper feeding suction disc, the upper feeding power line is detachably connected with the upper feeding multi-axis driving rod and located on the outer surface below the upper feeding multi-axis driving rod, and the upper feeding suction disc is located at the end of the upper feeding multi-axis driving rod away from the jacking table.
[0009] The lower feeding mechanical arm comprises a lower feeding jacking table and a lower feeding multi-axis driving rod, the lower feeding jacking table is detachably connected with the base and located above the base, and the lower feeding jacking table is arranged between the conveying belt and the inspection table, and the lower feeding multi-axis driving rod is rotationally connected with the jacking table and located at the center above the jacking table.
[0010] The lower feeding mechanical arm further comprises a lower feeding power line and a lower feeding suction disc, the lower feeding power line is detachably connected with the lower feeding multi-axis driving rod and located on the outer surface below the lower feeding multi-axis driving rod, and the lower feeding suction disc is located at the end of the lower feeding multi-axis driving rod away from the jacking table.
[0011] The UV modification production line comprises an automatic surface treatment device, the automatic surface treatment device comprises a base, a conveying belt, an oven, an upper feeding table, an upper feeding mechanical arm, an inspection table and a lower feeding mechanical arm, the conveying belt is detachably connected with the base and located above the base, the oven is detachably connected with the conveying belt and located above the conveying belt, the upper feeding table is detachably connected with the base and located on one side above the base, and the upper feeding table is arranged on one side of the conveying belt, the upper feeding mechanical arm is detachably connected with the base and located between the conveying belt and the upper feeding table, and the upper feeding mechanical arm is arranged vertically to the base, the inspection table is detachably connected with the base and located on one side of the conveying belt away from the upper feeding table, and the lower feeding mechanical arm is detachably connected with the base and located on one side above the base, and the lower feeding mechanical arm is arranged between the inspection table and the conveying belt. BRIEF DESCRIPTION OF DRAWINGS
[0012] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0013] Figure 1It is the overall structure schematic view of the utility model.
[0014] Figure 2 It is the overall plan view of the utility model.
[0015] Figure 3 It is the front view of the upper feeding mechanical arm of the utility model.
[0016] Figure 4 It is the front view of the lower feeding mechanical arm of the utility model.
[0017] 1-base, 2-conveyer belt, 3-baking oven, 4-feeding table, 5-feeding mechanical arm, 501-feeding jacking table, 502-feeding multi-axis driving rod, 503-feeding power line, 504-feeding suction cup, 6-inspecting table, 7-lower feeding mechanical arm, 701-lower feeding jacking table, 702-lower feeding multi-axis driving rod, 703-lower feeding power line, 704-lower feeding suction cup. DETAILED DESCRIPTION
[0018] The embodiments of the utility model are described in detail below, the examples of the embodiments are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary, and are intended to explain the utility model, and cannot be understood as the limitation of the utility model.
[0019] Please refer to Figures 1-4 , Figure 1 It is the overall structure schematic view of the utility model, Figure 2 It is the overall plan view of the utility model, Figure 3 It is the front view of the upper feeding mechanical arm of the utility model, Figure 4 It is the front view of the lower feeding mechanical arm of the utility model.
[0020] The utility model provides a kind of UV modification production line, including automatic surface treatment device, the automatic surface treatment device includes pedestal 1, conveying belt 2, baking oven 3, feeding table 4, feeding mechanical arm 5, viewing table 6 and discharging mechanical arm 7, the feeding mechanical arm 5 includes feeding jacking table 501, feeding multi-axis drive rod 502, feeding power cord 503 and feeding suction cup 504, the discharging mechanical arm 7 includes discharging jacking table 701, discharging multi-axis drive rod 702, discharging power cord 703 and discharging suction cup 704, lack of systematicness and automation in the link of traditional UV modification process is solved by the foregoing scheme, rely on a large number of manual operation, not only low efficiency, and product quality consistency is difficult to guarantee, the problem of high production cost, it can be understood that, when using, the product to be handled is placed neatly on the feeding table 4, the feeding mechanical arm 5 is started, the feeding jacking table 501 rises to appropriate height according to preset program, the feeding multi-axis drive rod 502 moves the feeding suction cup 504 to the feeding table 4 above by accurate multi-axis motion control, the feeding suction cup 504 starts negative pressure adsorption function, and product is sucked, then the feeding multi-axis drive rod 502 moves reversely, and product is placed on the conveying belt 2, product enters the baking oven 3 with the conveying belt 2 at uniform speed, UV light source in the baking oven 3 is opened, and product surface is modified and treated, and product is given smooth wear-resistant etc. Characteristics, product after UV modification is conveyed to the viewing table 6 by the conveying belt 2, and operator can check product quality here, and judge whether it meets production requirement, when product reaches discharging position, the discharging jacking table 701 rises, the discharging multi-axis drive rod 702 moves the discharging suction cup 704 to the product above, the discharging suction cup 704 sucks product, then, the discharging multi-axis drive rod 702 places product to specified discharging position, such as finished product collection box, thereby, effectively solve the problem that lack of systematicness and automation in the link of traditional UV modification process, rely on a large number of manual operation, not only low efficiency, and product quality consistency is difficult to guarantee, the problem of high production cost.
[0021] For this specific embodiment, the conveyor belt 2 is detachably connected with the base 1 and located above the base 1, the baking oven 3 is detachably connected with the conveyor belt 2 and located above the conveyor belt 2, the feeding table 4 is detachably connected with the base 1 and located on one side above the base 1, and the feeding table 4 is arranged on one side of the conveyor belt 2, the feeding mechanical arm 5 is detachably connected with the base 1 and located between the conveyor belt 2 and the feeding table 4, and the feeding mechanical arm 5 is arranged vertically with the base 1, the inspection table 6 is detachably connected with the base 1 and located on one side away from the feeding table 4 of the conveyor belt 2, the discharging mechanical arm 7 is detachably connected with the base 1 and located on one side above the base 1, and the discharging mechanical arm 7 is arranged between the inspection table 6 and the conveyor belt 2, the conveyor belt 2 is detachably connected with the base 1 through a pre-set connecting structure, such as a bolt and nut assembly, so that the conveyor belt 2 is stably erected above the base 1, ensuring smooth operation of the conveyor belt 2 without deviation, jamming, etc., a matching mounting bracket is used to detachably fix the baking oven 3 above the conveyor belt 2, the height and position of the baking oven 3 are adjusted to ensure that the product can be fully treated by UV in the baking oven 3 during the conveying process, the feeding table 4 is fixed on one side above the base 1 by bolts at the feeding position, and the feeding table 4 is close to one side of the conveyor belt 2, facilitating the feeding mechanical arm 5 to take materials, the feeding jacking table 501 is fixed vertically on one side above the base 1 between the conveyor belt 2 and the feeding table 4 by positioning pins and bolts, the feeding multi-axis driving rod 502 is installed above the center of the feeding jacking table 501 to ensure flexible rotation, the feeding power line 503 is connected to the lower side of the feeding multi-axis driving rod 502 to supply power to the equipment, and finally the feeding suction cup 504 is installed at the end of the feeding multi-axis driving rod 502 away from the jacking table, which is installed in the same way as the feeding mechanical arm 5, the discharging jacking table 701 is fixed on one side above the base 1 between the conveyor belt 2 and the inspection table 6, and the discharging multi-axis driving rod 702, the discharging power line 703 and the discharging suction cup 704 are installed.
[0022] Among them, the feeding jacking table 501 is detachably connected with the base 1 and located above the base 1, and the feeding jacking table 501 is arranged between the conveyor belt 2 and the feeding table 4, and the feeding multi-axis driving rod 502 is rotatably connected with the jacking table and located in the center above the jacking table 501.
[0023] Secondly, the feeding power line 503 is detachably connected with the feeding multi-axis driving rod 502 and located on the outer surface below the feeding multi-axis driving rod 502, and the feeding suction cup 504 is away from one end of the feeding multi-axis driving rod 502 far from the jacking table 501.
[0024] Meanwhile, the discharging jacking table 701 is detachably connected with the base 1 and located above the base 1, and the discharging jacking table 701 is arranged between the conveying belt 2 and the inspection table 6, the discharging multi-axis driving rod 702 is rotatably connected with the jacking table 701 and located at the center above the jacking table 701, in addition, the discharging power line 703 is detachably connected with the discharging multi-axis driving rod 702 and located on the outer surface below the discharging multi-axis driving rod 702, and the discharging suction cup 704 is away from one end of the discharging multi-axis driving rod 702 far from the jacking table 701.
[0025] In use of the utility model, the products to be processed are placed on the feeding table 4, the feeding mechanical arm 5 is started, the feeding jacking table 501 is lifted to a suitable height according to a preset program, the feeding multi-axis driving rod 502 drives the feeding suction cup 504 to move above the feeding table 4 through accurate multi-axis motion control, the feeding suction cup 504 starts the negative pressure adsorption function to suck the products, then the feeding multi-axis driving rod 502 moves reversely to place the products on the conveying belt 2, the products enter the baking oven 3 at a constant speed along with the conveying belt 2, the UV light source in the baking oven 3 is turned on to modify the surface of the products and give the products the characteristics such as smoothness and wear resistance, the products after UV modification are conveyed to the inspection table 6 along with the conveying belt 2, and the operator can check the quality of the products to determine whether the products meet the production requirements, when the products reach the discharging position, the discharging jacking table 701 is lifted, the discharging multi-axis driving rod 702 drives the discharging suction cup 704 to move above the products, the discharging suction cup 704 sucks the products, then the discharging multi-axis driving rod 702 places the products at the designated discharging position such as a finished product collecting box, the utility model relates to the product surface treatment technical field and discloses a UV modification production line, so that the problems that each link in the traditional UV modification process lacks systematicness and automation, relies on a large amount of manual operation, is low in efficiency, is difficult to guarantee the consistency of product quality and is high in production cost can be effectively solved.
[0026] The above only discloses a preferred embodiment of the utility model, and of course cannot limit the right scope of the utility model, and those skilled in the art can understand that all or part of the processes of the above embodiment can be implemented, and equivalent changes made according to the utility model claims still belong to the range covered by the utility model.
Claims
1. A UV modification production line, characterized in that, comprising an automatic surface treatment device, the automatic surface treatment device comprising a base, a conveyor belt, an oven, a feeding table, a feeding mechanical arm, an inspection table and a discharging mechanical arm, the conveyor belt being detachably connected with the base and located above the base, the oven being detachably connected with the conveyor belt and located above the conveyor belt, the feeding table being detachably connected with the base and located on one side above the base, and the feeding table being arranged on one side of the conveyor belt, the feeding mechanical arm being detachably connected with the base and located between the conveyor belt and the feeding table, and the feeding mechanical arm being arranged vertically with the base, the inspection table being detachably connected with the base and located on one side of the conveyor belt away from the feeding table, and the discharging mechanical arm being detachably connected with the base and located on one side above the base, and the discharging mechanical arm being arranged between the inspection table and the conveyor belt.
2. The UV modification production line according to claim 1, characterized in that, the feeding mechanical arm comprises a feeding jacking table and a feeding multi-axis driving rod, the feeding jacking table being detachably connected with the base and located above the base, and the feeding jacking table being arranged between the conveyor belt and the feeding table, and the feeding multi-axis driving rod being rotatably connected with the jacking table and located at the center above the jacking table.
3. The UV modification production line according to claim 2, characterized in that, the feeding mechanical arm further comprises a feeding power line and a feeding suction disc, the feeding power line being detachably connected with the feeding multi-axis driving rod and located below the outer surface of the feeding multi-axis driving rod, and the feeding suction disc being arranged at one end of the feeding multi-axis driving rod away from the jacking table.
4. The UV modification production line according to claim 3, characterized in that, the discharging mechanical arm comprises a discharging jacking table and a discharging multi-axis driving rod, the discharging jacking table being detachably connected with the base and located above the base, and the discharging jacking table being arranged between the conveyor belt and the inspection table, and the discharging multi-axis driving rod being rotatably connected with the jacking table and located at the center above the jacking table.
5. The UV modification production line according to claim 4, characterized in that, the discharging mechanical arm further comprises a discharging power line and a discharging suction disc, the discharging power line being detachably connected with the discharging multi-axis driving rod and located below the outer surface of the discharging multi-axis driving rod, and the discharging suction disc being arranged at one end of the discharging multi-axis driving rod away from the jacking table.