Blanking valve assembly
By designing a discharge valve assembly with a sliding valve disc and cleaning mechanism, the problems of difficult valve disc disassembly for inspection and the removal of adhering materials are solved, enabling convenient maintenance and efficient cleaning.
Patent Information
- Application Number
- CN202520647916.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-08
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-04-08
AI Technical Summary
Existing material discharge valves have valve discs that are difficult to disassemble for wear inspection and are prone to material adhesion in dry, low-humidity environments. Furthermore, traditional valve components are inconvenient to clean.
A material discharge valve assembly was designed, including a slidable valve disc, a cleaning mechanism, and a telescopic mechanism. The valve disc is rotated by a motor, and the cleaning mechanism scrapes off the adhering material, enabling convenient maintenance and automatic cleaning of the valve disc.
It facilitates the detection of valve disc wear and automatically cleans adhering materials, improving valve maintenance efficiency and cleaning effectiveness.
Smart Images

Figure CN223906124U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a material falling valve production technical field, specifically a material falling valve assembly. BACKGROUND
[0002] The material falling valve is a commonly used industrial valve, mainly used for controlling the flow and discharge of materials, and mainly comprising a valve body, a plurality of valve clack rotating inside the valve body, and a motor on one side of the valve body driving the plurality of valve clacks to rotate to open the valve, so that the materials fall from the valve body under the action of gravity, and the flow rate and flow velocity of the materials can be controlled by controlling the rotating speed of the plurality of valve clacks.
[0003] Currently, the valve clacks on most material falling valves are rotatably installed inside the valve body, which is inconvenient for disassembling and checking the valve clacks from the valve body when detecting whether the valve clacks are worn out, and some materials are prone to electrification during the conveying process, which produces static electricity effect, thereby increasing the possibility of adhesion of the materials to the valve clacks, and the static adhesion effect is particularly obvious in dry and low-humidity environments, but the traditional valve assembly is inconvenient for manual cleaning of the materials adhered to the valve clacks. SUMMARY
[0004] The utility model aims at providing a material falling valve assembly to solve the problems in the background art.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme.
[0006] A material falling valve assembly, comprising:
[0007] A valve housing comprising a support cylinder;
[0008] A material falling mechanism arranged inside the support cylinder, the material falling mechanism comprising a rotating column, the two ends of the rotating column being respectively fixed with a baffle one and a baffle two, and the outer side of the rotating column being annularly and equiangularly fixed with a plurality of valve clacks;
[0009] A cleaning mechanism arranged outside the plurality of valve clacks and capable of cleaning the materials adhered to the outside of the valve clacks;
[0010] A connecting ring rotatably connected to the outside of the baffle two;
[0011] Two telescopic mechanisms arranged on the two sides of the support cylinder, the telescopic mechanism comprising two fixed sleeves, a movable shaft slidingly connected between the two fixed sleeves, and the end of the movable shaft away from the fixed sleeve being fixedly connected with the connecting ring.
[0012] Further, a circular hole one is formed in the inside of the fixed sleeve, and the movable shaft is slidingly inserted into the circular hole one.
[0013] Further, two mounting holes are formed in one end of the movable shaft, and bolts are detachably and rotatably connected between the mounting holes and corresponding positions of the fixed sleeve.
[0014] Further, the valve housing further comprises:
[0015] A motor is fixed at one end of the supporting cylinder, and the motor can drive the rotating column to rotate.
[0016] A feeding pipe is fixed at the top of the supporting cylinder.
[0017] A discharging pipe is fixed at the bottom of the supporting cylinder.
[0018] Further, a transmission shaft is fixed at the output end of the motor, and a transmission groove is formed in one end of the rotating column and is in transmission connection with the transmission shaft.
[0019] Further, the cleaning mechanism comprises:
[0020] A circular ring is arranged outside the second baffle.
[0021] A plurality of shafts are fixed outside the circular ring at equal angles.
[0022] A plurality of arc-shaped rods are fixedly connected with the corresponding position shafts, and the two ends of the arc-shaped rods are fixed with the stirring rods which are in sliding contact with the valve petals.
[0023] Further, a rotating ring is fixed at the inner side of the second baffle and is in rotating connection with the connecting ring, and a plurality of circular holes are uniformly formed at the outer side of the second baffle and are in sliding connection with the corresponding position shafts.
[0024] Compared with the prior art, the utility model has the advantages of:
[0025] 1. By disassembling the bolts outside the fixed sleeve, the movable shaft can slide inside the fixed sleeve, the connecting seat on the movable shaft is pulled away from the supporting cylinder, the movable shaft moves away from the supporting cylinder along the fixed sleeve, the second baffle and the rotating column outside the second baffle are moved out of the valve housing, the user can check the wear of the valve petals, and the plurality of valve petals are pulled out of the valve housing by the rotating column, so that the blocked materials inside the valve housing are dredged.
[0026] 2. By sliding the second baffle and the rotating column into the valve housing, the rotating column and the plurality of valve petals are moved into the valve housing, the transmission groove at one end of the rotating column is sleeved on the transmission shaft at the output end of the motor, the motor output end is rotated with the transmission shaft, the transmission groove is rotated with the rotating column, the plurality of valve petals outside the rotating column are rotated, the materials falling inside the valve housing are uniformly released, the motor output end is stopped, the plurality of valve petals are blocked above the discharging pipe, and the falling materials are cut off.
[0027] 3、In need of cleaning the material adhered to the outside of the valve disc, the motor stops working, the ring is pulled to the direction away from the baffle two, the ring moves to the direction of the baffle two through the plurality of shafts with the plurality of arc-shaped rods and the material stirring rod, the arc-shaped rod can scrape and clean the material adhered to the outside of the rotating column, the material stirring rod can scrape and clean the material adhered to the outside of the valve disc, to a certain extent, the material adhered to the valve disc is cleaned automatically without disassembling the valve housing, and the efficiency of cleaning the valve disc is improved. BRIEF DESCRIPTION OF DRAWINGS
[0028] Figure 1 It is the whole structure schematic diagram of the utility model;
[0029] Figure 2 It is the structure schematic diagram of the material falling mechanism moving out of the valve housing in the utility model;
[0030] Figure 3 It is the structure schematic diagram of the telescopic mechanism in the utility model;
[0031] Figure 4 It is the structure schematic diagram of the material falling mechanism and the cleaning mechanism in the utility model;
[0032] Figure 5 It is the structure schematic diagram of the material falling mechanism and the connecting ring in the utility model;
[0033] Figure 6 It is the structure schematic diagram of the cleaning mechanism in the utility model.
[0034] In the drawing: 100, valve housing;110, support cylinder;120, motor;121, transmission shaft;130, feed pipe opening;140, discharge pipe opening;200, material falling mechanism;210, rotating column;211, transmission groove;220, baffle one;230, baffle two;231, rotating ring;240, valve disc;300, cleaning mechanism;310, ring;320, shaft;330, arc-shaped rod;340, material stirring rod;400, connecting ring;500, telescopic mechanism;510, fixed sleeve;520, movable shaft;521, connecting seat;522, clamping block. DETAILED DESCRIPTION
[0035] The technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.
[0036] Embodiment one, please refer to Figure 1 -Figure 6 The utility model discloses an embodiment of a material falling valve assembly, including valve housing 100, valve housing 100 includes support cylinder 110, and the inside rotation of support cylinder 110 is provided with material falling mechanism 200, and material falling mechanism 200 includes rotation column 210, and the both ends of rotation column 210 are fixed with baffle one 220 and baffle two 230 respectively, and the outside of rotation column 210 is annular and equiangular fixed with a plurality of valve petals 240, and the outside between a plurality of valve petals 240 is provided with cleaning mechanism 300, and the outside of baffle two 230 is rotatably connected with connecting ring 400, and the both sides of support cylinder 110 are provided with telescopic mechanism 500, and telescopic mechanism 500 includes two fixed sleeves 510, and the sliding joint of movable shaft 520 is connected between two fixed sleeves 510, and the end of movable shaft 520, away from fixed sleeve 510, is fixedly connected with corresponding position connecting ring 400.
[0037] Specifically, by setting the plurality of valve petals 240 rotatably installed inside the valve housing 100 into the form that can slide outwards along the valve housing 100, it is convenient to check and maintain the wear condition of the valve petals 240, and it is also convenient to dredge the blocked materials inside the valve housing 100, by arranging the material stirring rods 340 on the outside of the valve petals 240, by pulling the circular ring 310 away from the baffle two 230, the circular ring 310 slides along the surface of the valve petals 240 with the plurality of material stirring rods 340 through the plurality of shafts 320, so that the materials adhered to the outside of the valve petals 240 can be automatically cleaned without disassembling the valve housing 100, which is beneficial to improve the cleaning efficiency of the materials adhered to the outside of the valve petals 240.
[0038] As shown in Figure 2 and Figure 3 , in the embodiment, a circular hole one is formed in the inside of the fixed sleeve 510, and the movable shaft 520 is slidably inserted into the circular hole one, so that the movable shaft 520 can stably slide along the fixed sleeve 510, and it is convenient to pull out the plurality of valve petals 240 from the inside of the valve housing 100.
[0039] As shown in Figure 3 , in the embodiment, a clamping groove is formed in the inside of the circular hole one, and a clamping block 522 is fixedly arranged on the outside of the movable shaft 520 and slidably connected with the clamping groove, wherein the circular hole near the connecting seat 521 is not penetrated through the fixed sleeve 510, so that the movable shaft 520 will not be separated from the fixed sleeve 510 during the sliding process on the fixed sleeve 510.
[0040] As shown in Figure 1 and Figure 3As shown in the drawings, in this embodiment, one end of the movable shaft 520 is provided with two mounting holes, and a bolt is detachably and rotatably connected between the mounting hole and the corresponding position of the fixed sleeve 510. After the valve clack 240 is pushed into the valve housing 100, the bolt can be used to rotatably fix the fixed sleeve 510 near the connecting seat 521 and the movable shaft 520, so as to prevent the valve clack 240 from moving in the valve housing 100.
[0041] As shown in the drawings, Figure 2 , Figure 3 and Figure 5 , in this embodiment, one end of the movable shaft 520 is fixed with a connecting seat 521, and the two connecting seats 521 are fixed on both sides of the connecting ring 400. The outer side of the baffle two 230 is fixed with a rotating ring 231 rotatably connected with the connecting ring 400, so that the movable shaft 520 can drive the connecting ring 400 to move linearly with the rotating ring 231 through the connecting seat 521, and the rotating ring 231 can rotate in the connecting ring 400, so that the rotating column 210 and the baffle two 230 can rotate without interfering with the linear movement of the rotating column 210 as a whole.
[0042] As shown in the drawings, Figure 2 and Figure 4 , in this embodiment, the valve housing 100 further comprises a motor 120 fixed with the supporting cylinder 110. The output end of the motor 120 is fixed with a transmission shaft 121. One end of the rotating column 210 is provided with a transmission groove 211 in transmission plug connection with the transmission shaft 121. After the rotating column 210 and the valve clack 240 are pushed into the valve housing 100, the transmission groove 211 at the end of the rotating column 210 can be sleeved outside the transmission shaft 121 by slightly rotating the rotating column 210, so as to facilitate the transmission shaft 121 to rotate the rotating column 210 through the transmission groove 211.
[0043] In this embodiment, the cross sections of the transmission groove 211 and the transmission shaft 121 are hexagonal, so that the transmission shaft 121 can rotate the rotating column 210 after being inserted into the transmission groove 211.
[0044] As shown in the drawings, Figure 2 , in this embodiment, the top of the supporting cylinder 110 is fixedly connected with an inlet pipe 130, and the bottom of the supporting cylinder 110 is fixedly connected with an outlet pipe 140. The inlet pipe 130 is fixedly connected with the bottom of the external hopper for receiving materials.
[0045] In the second embodiment, on the basis of the first embodiment, in order to clean the materials adhered to the outer side of the valve clack 240 without disassembling the valve housing 100.
[0046] As shown in the drawings, Figure 4 and Figure 6As shown, in this embodiment, the cleaning mechanism 300 includes a ring 310 arranged on the outside of the baffle 230. Multiple shafts 320 are fixed at equal angles on the outside of the ring 310. One end of the shaft 320 is fixedly connected to an arc-shaped rod 330. Both ends of the arc-shaped rod 330 are fixed with a material feeding rod 340 that slides against the valve disc 240.
[0047] Specifically, by pulling the ring 310 outward, the ring 310 moves multiple shafts 320 outward, causing multiple arc-shaped rods 330 and material-pulling rods 340 to move outward. The arc-shaped rods 330 can scrape the material on the outside of the rotating column 210, and the material-pulling rods 340 can scrape the material on the outside of the valve disc 240, thereby achieving automatic cleaning of the material adhering to the material-dropping mechanism 200. In addition, multiple shafts 320 can be pulled back and forth, so that multiple material-pulling rods 340 can move back and forth multiple times on the outside of the valve disc 240, further improving the material cleaning effect.
[0048] like Figure 5 As shown, in this embodiment, multiple circular holes are evenly provided on the outer side of the baffle 230, which are respectively slidably connected to the corresponding shafts 320, so that the multiple shafts 320 can slide stably linearly on the baffle 230.
[0049] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0050] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A blanking valve assembly, comprising: The utility model relates to a valve shell (100) and a valve shell (100) are provided, and the valve shell (100) includes the support cylinder (110) of supporting cylinder (110), the blanking mechanism (200) of arranging inside support cylinder (110), the blanking mechanism (200) includes the rotary column (210) of rotary column (210), the baffle one (220) and the baffle two (230) of two ends of rotary column (210) are fixed respectively, the outside of rotary column (210) is annular and is fixed with a plurality of valve petals (240) equally angle, the cleaning mechanism (300) of arranging outside a plurality of valve petals (240), the connecting ring (400) of rotary connection in the outside of baffle two (230), the telescopic mechanism (500) of two, arranging in the both sides of support cylinder (110) respectively, telescopic mechanism (500) includes two fixed sleeve (510), two fixed sleeve (510) between sliding joint have movable shaft (520), movable shaft (520) the end away from fixed sleeve (510) with connecting ring (400) fixed connection. The inside of fixed sleeve (510) is equipped with round hole one, and movable shaft (520) is slidably inserted into the round hole one. One end of movable shaft (520) is provided with two mounting holes, and the mounting holes are detachably and rotatably connected with the bolts between the corresponding fixed sleeve (510). The valve shell (100) further includes: The motor (120) is fixed at one end of the support cylinder (110), and the motor (120) can drive the rotary column (210) to rotate; The feed pipe (130) is communicated and fixed at the top of the support cylinder (110); 2. The blanking valve assembly of claim 1, wherein, The discharge pipe (140) is communicated and fixed at the bottom of the support cylinder (110).
3. The blanking valve assembly of claim 1, wherein, The output end of the motor (120) is fixed with a transmission shaft (121), and one end of the rotary column (210) is provided with a transmission groove (211) which is transmissionally inserted into the transmission shaft (121).
4. The blanking valve assembly of claim 1, wherein, The cleaning mechanism (300) includes: The circular ring (310) is arranged outside the baffle two (230); A plurality of shaft rods (320) are fixed outside the circular ring (310) in a ring shape and at equal angles; A plurality of arc-shaped rods (330) are respectively fixedly connected with the corresponding position shaft rods (320), and both ends of the arc-shaped rods (330) are fixed with the stirring rods (340) which are slidably attached to the valve petals (240).
5. The blanking valve assembly of claim 4, wherein, The inner side of the baffle two (230) is fixed with a rotating ring (231) which is rotationally connected with the connecting ring (400), and the outer side of the baffle two (230) is uniformly provided with a plurality of round holes two which are slidably connected with the corresponding position shaft rods (320).
6. The blanking valve assembly of claim 1, wherein, 7. The blanking valve assembly of claim 6, wherein,