Intelligent sample delivery vehicle password bucket unloading control device

Abstract

The utility model provides a password bucket unloading control device for an intelligent sample delivery vehicle, which comprises a plurality of password buckets which are used for storing samples and are arranged in a van type vehicle; and an automatic transfer system, an automatic roller shutter door system, an automatic barrel receiving and conveying mechanism and a control system. According to the utility model, automation and information technologies are applied, so that the in-factory sample transfer is more standardized in management, automatic in equipment, controllable in process, simple and easy to operate and high in practicability.

Description

TECHNICAL FIELD

[0001] The utility model belongs to mechanical equipment automatic control technical field relates to a kind of intelligent sample delivery vehicle password barrel transfer control device. BACKGROUND

[0002] The sample transfer in existing metallurgy, coal industry is very important transport material operation, needs to strictly follow sample separation, whole process monitoring, but the existing monitoring means is still controlled manually, cannot satisfy the intelligent, information management demand of superior department. UTILITY MODEL CONTENT

[0003] The utility model is directed to the problems in the prior art, and provides an intelligent sample delivery vehicle password barrel transfer control device, which solves the problems of sample separation and whole process monitoring.

[0004] Therefore, the utility model takes the following technical solutions:

[0005] An intelligent sample delivery vehicle password barrel transfer control device includes:

[0006] A plurality of password barrels are used for sample storage and are arranged in a van, and the van is provided with a vehicle-mounted monitoring system;

[0007] An automatic transfer system is used for automatic transfer of the password barrels;

[0008] An automatic roller shutter door system;

[0009] An automatic barrel receiving and delivering mechanism is used for automatic receiving and delivering of the password barrels;

[0010] A control system is used for linkage control of the automatic transfer system, the automatic roller shutter door system and the automatic barrel receiving and delivering mechanism.

[0011] The automatic roller shutter door system includes:

[0012] A detection roller shutter door opening-in-place reflective photoelectric switch is used for controlling the roller shutter door opening-in-place signal;

[0013] A detection roller shutter door closing-in-place reflective photoelectric switch is used for controlling the roller shutter door closing-in-place signal.

[0014] The automatic barrel receiving and delivering mechanism includes:

[0015] A tail part conveying motor is used for power supply of the tail part conveyor belt;

[0016] A tail part opposite-reflecting photoelectric switch is used for detecting whether the password barrel is at the tail part;

[0017] An electric push rod motor is used for lifting the end part of the tail part conveyor belt;

[0018] Tail part conveying limit switch, used for controlling the limit of the electric push rod motor lifting and falling.

[0019] The control system comprises:

[0020] The electric control cabinet is used for providing power supply and realizing automatic operation.

[0021] The operation box is used for controlling the full cylinder of the password barrel to be transported out and the empty barrel to be transported in.

[0022] The dynamic transfer system comprises:

[0023] The first swing arm cylinder and the second swing arm cylinder are used as electric actuators for the first swing arm action and the second swing arm action.

[0024] The first swing arm opening limit switch and the second swing arm opening limit switch are used for controlling the opening to position signal of the first swing arm and the second swing arm respectively.

[0025] The first swing arm closing limit switch and the second swing arm closing limit switch are used for controlling the closing to position signal of the first swing arm and the second swing arm.

[0026] The first tank fixing cylinder and the second tank fixing cylinder are used as electric actuators for the first tank fixing device and the second tank fixing device respectively.

[0027] The first tank fixing lifting limit switch and the second tank fixing lifting limit switch are used for the stop signal after the first tank fixing mechanism and the second tank fixing mechanism are lifted to position.

[0028] The first tank fixing lowering limit switch and the second tank fixing lowering limit switch are used for the stop signal after the first tank fixing mechanism and the second tank fixing mechanism are lowered to position.

[0029] The first head part roller conveying motor and the second head part roller conveying motor are used for power supply of the head part conveying belt.

[0030] The first head part light barrier photoelectric switch and the second head part light barrier photoelectric switch are used for the control signal whether the head part is located.

[0031] The utility model discloses the beneficial effect lies in:

[0032] The utility model discloses a full automatic transfer of the sample in the factory is realized through the automatic equipment in the car and the on -vehicle monitoring system, and the person sample separation, whole process monitoring are achieved. BRIEF DESCRIPTION OF DRAWINGS

[0033] Figure 1 It is the structural schematic diagram of the utility model;

[0034] Figure 2 It is the control schematic diagram of the utility model.

[0035] Figure 1 In the middle:

[0036] 1a - vehicle monitoring system, 2a - van, 3a - password bucket, 4a - automatic transfer device, 5a - automatic rolling shutter door system, 6a - automatic bucket mechanism, 7a - control system;

[0037] Figure 2 In the middle:

[0038] 1 - electric control cabinet, 2 - operation box, 3 - tail conveying motor, 4 - electric push rod motor, 5 - tail conveying limit switch, 6 - detection rolling shutter door open to position reflective photoelectric switch, 7 - detection rolling shutter door close to position reflective photoelectric switch, 8 - tail pair of photoelectric switch, 9 - first swing arm open limit switch, 10 - first swing arm close limit switch, 11 - second swing arm close limit switch, 12 - second swing arm open limit switch, 13 - first swing arm electric cylinder, 14 - second swing arm electric cylinder, 15 - first fixed tank electric cylinder, 16 - first fixed tank lifting limit switch, 17 - first fixed tank descending limit switch, 18 - first vehicle head pair of photoelectric, 19 - second fixed tank electric cylinder, 20 - second fixed tank lifting limit switch, 21 - second fixed tank descending limit switch, 22 - second vehicle head pair of photoelectric switch, 23 - first vehicle head drum conveying motor, 24 - second vehicle head drum conveying motor 2. DETAILED DESCRIPTION

[0039] The technical scheme of the utility model is described below in combination with the drawings and implementation methods.

[0040] As Figure 1 shown, a password bucket transfer control device of intelligent sample delivery vehicle, comprising:

[0041] A plurality of password buckets 3a, the password bucket 3a is used for sample storage, which is arranged in the van 2a, and the van 2a is provided with a vehicle monitoring system 1a;

[0042] Automatic transfer system 4a is used for automatic transfer of password bucket 3a;

[0043] Automatic rolling shutter door system 5a;

[0044] Automatic bucket mechanism 6a is used for automatic transfer of password bucket 3a;

[0045] Control system 7a is used for linkage control of automatic transfer system 4a, automatic rolling shutter door system 5a and automatic bucket mechanism 6a.

[0046] Automatic rolling shutter door system 5a comprises:

[0047] Detection rolling shutter door open to position reflective photoelectric switch 6 is used for controlling rolling shutter door open to position signal;

[0048] The detection shutter door close to the position reflective photoelectric switch 7 is used for controlling the shutter door close to the position signal.

[0049] The automatic pick-up and drop-off barrel mechanism 6a includes:

[0050] The tail part conveying motor 3 is used for powering the tail part conveying belt;

[0051] The tail part opposite photoelectric switch 8 is used for detecting whether the coded barrel 3a is at the tail part;

[0052] The electric push rod motor 4 is used for lifting and lowering the tail part conveying belt end;

[0053] The tail part conveying limit switch 5 is used for controlling the limit of the electric push rod motor 4 lifting and falling.

[0054] The control system 7a includes:

[0055] The electric control cabinet 1 is used for providing power supply and realizing automatic operation;

[0056] The operation box 2 is used for controlling the coded barrel 3a full barrel operation and empty barrel operation.

[0057] The automatic transfer system 4a includes:

[0058] The first swing arm electric cylinder 13 and the second swing arm electric cylinder 14 are used for the electric actuator of the first swing arm action and the second swing arm action;

[0059] The first swing arm open limit switch 9 and the second swing arm open limit switch 12 are respectively used for controlling the first swing arm and the second swing arm open to the position signal;

[0060] The first swing arm close limit switch 10 and the second swing arm close limit switch 11 are used for controlling the first swing arm and the second swing arm close to the position signal;

[0061] The first fixed tank electric cylinder 15 and the second fixed tank electric cylinder 19 are respectively used for the electric actuator of the first fixed tank device and the second fixed tank device;

[0062] The first fixed tank lifting limit switch 16 and the second fixed tank lifting limit switch 20 are used for the first fixed tank mechanism and the second fixed tank mechanism lifting to the position stop signal;

[0063] The first fixed tank descending limit switch 17 and the second fixed tank descending limit switch 21 are used for the first fixed tank mechanism and the second fixed tank mechanism descending to the position stop signal;

[0064] The first head part roller conveying motor 23 and the second head part roller conveying motor 24 are used for powering the head part conveying belt;

[0065] The first head part opposite photoelectric switch 18 and the second head part opposite photoelectric switch 22 are used for whether at the head part control signal.

[0066] The utility model has two states of manual and automatic, when the selection knob is placed in the manual position, the sample car enters the manual state.

[0067] The following is the working process in the manual state:

[0068] Press the start button in the electric control cabinet 1, the sample room and the automatic rolling shutter door 5 are opened at the same time, after the detection rolling shutter door opens to the place and reflects the photoelectric switch 6 signal, the automatic rolling shutter door 5 stops action, then, the automatic storage system 4a, the automatic receiving and sending barrel mechanism 6a and the control system 7a cooperate to complete the exchange of full barrels and empty barrels, after the above work is completed, the automatic rolling shutter door 5 is closed.

[0069] Full barrel: the swing arm extends, the tail conveyor and the full barrel conveyor are connected, the password barrel can enter and exit the full barrel conveyor. Run to the full barrel conveyor, the tail conveyor and the full barrel conveyor reverse. Enter the barrel operation, send the full barrel ready signal to the password tank packaging buffer, the password tank packaging buffer starts the sample barrel conveyor to send the full barrel to the intelligent sample car, the full barrel enters the intelligent sample car full barrel storage position, the intelligent sample car withdraws the full barrel ready signal, and the password tank packaging buffer system withdraws the full barrel instruction.

[0070] Empty barrel: the swing arm runs to the empty barrel conveyor, the tail conveyor and the empty barrel conveyor are connected, the password barrel can enter and exit the empty barrel conveyor. Run to the empty barrel conveyor, the tail conveyor and the empty barrel conveyor reverse, the barrel operation, send the empty barrel signal to the password tank packaging buffer, the password tank packaging buffer starts the sample barrel conveyor to receive the empty barrel sent by the intelligent sample car, the empty barrel enters the password tank packaging buffer system, the intelligent sample car withdraws the empty barrel signal, and the password tank packaging buffer system withdraws the empty barrel instruction.

[0071] The password tank packaging buffer system finishes the barrel process, sends the end instruction to the intelligent sample car, the intelligent sample car executes the end program, lowers the fixed tank mechanism, the swing arm returns to the initial position, lifts the tail conveyor connection mechanism, and closes the rolling shutter door.

[0072] The working process of the first swing arm: when the system is in the manual state, the first swing arm is retracted, the tail conveyor and the empty barrel conveyor are connected, and the password barrel can enter and exit the empty barrel conveyor; when the system is in the manual state, the first swing arm extends, the tail conveyor and the full barrel conveyor are connected, and the password barrel can enter and exit the full barrel conveyor, wherein the first swing arm 1 open limit and the first swing arm close limit are used to stop the signal after the first swing arm is in place.

[0073] Second swing arm: manually operated knob, when the system is in manual state, the second swing arm extends, the tail conveyor is connected with the empty barrel conveyor, and the coded barrel can enter and exit the empty barrel conveyor; when the system is in manual state, the second swing arm retracts, the tail conveyor is connected with the heavy barrel conveyor, and the coded barrel can enter and exit the heavy barrel conveyor, wherein the second swing arm open limit, the second swing arm close limit is used for stopping signal after the swing arm is in place.

[0074] Canning mechanism: manually operated knob, when the system is in manual state, the canning mechanism is lifted, and the coded barrels carried by the empty barrel conveyor and the heavy barrel conveyor can be operated to enter and exit the barrel; when the system is in manual state, the canning mechanism is lowered, and the coded barrels carried by the empty barrel conveyor and the heavy barrel conveyor are fixed to prevent displacement of the coded barrels during transportation; when the system is in a stop position, the canning knob is in the lifting position, and the sample car roller shutter door is opened; when the system is in a stop position, the canning knob is in the lowering position, and the sample car roller shutter door is closed.

[0075] The intelligent sample car control box system state selection knob is in the automatic position, and the sample car enters the automatic state.

[0076] The following is the working process in the automatic state:

[0077] The car accurately enters the sample car parking position, the ground inductive coil senses the arrival of the sample car, and the parking position connects the power switch box to display the sample car in position. The intelligent sample car driver opens the switch box with the authority card, takes out the sample car connecting cable, connects the cable aviation plug with the sample car, and the sample car system is powered on. The intelligent sample car starts the initialization program, automatically opens the sample car roller shutter door, lifts the canning mechanism, and lowers the tail connecting mechanism.

[0078] In the automatic state, there are also two processes of loading empty barrels and unloading heavy barrels:

[0079] Loading empty barrels: after the intelligent sample car initialization is completed, the sorting system sends an empty barrel loading instruction to the intelligent sample car, the intelligent sample car enters the empty barrel loading program: the swing arm runs to the empty barrel, the tail conveyor and the empty barrel conveyor run in reverse to enter the barrel, and a ready signal is sent to the sorting system. The sorting system starts the sample barrel conveyor to send the empty barrels to the intelligent sample car, the empty barrels enter the sample car empty barrel conveying storage position, and the intelligent sample car withdraws the ready signal. The sorting system withdraws the empty barrel loading instruction.

[0080] Unloading heavy barrels: after the intelligent sample car initialization is completed, the sorting system sends a heavy barrel unloading instruction to the intelligent sample car, the intelligent sample car enters the heavy barrel unloading program: the swing arm runs to the heavy barrel, the tail conveyor and the heavy barrel conveyor run in reverse to enter the barrel, and a ready signal is sent to the sorting system. The sorting system starts the sample barrel conveyor to receive the heavy barrels sent by the intelligent sample car, the heavy barrels enter the sorting system, and the intelligent sample car withdraws the ready signal. The sorting system withdraws the heavy barrel unloading instruction.

[0081] The upper and lower barrel flow process of the sorting system is ended, an end instruction is sent to the intelligent sample delivery vehicle, the intelligent sample delivery vehicle executes an end program, the fixed tank mechanism is lowered, the swing arm is returned to the initial position, the tail conveying docking mechanism is lifted, and the roller shutter door is closed.

Claims

1. A password barrel transfer control device for an intelligent sample delivery vehicle, characterized in that, The application relates to a vehicle for storing and transporting coded barrels, comprising: a plurality of coded barrels (3a) for sample storage, which are arranged in a van (2a); an automatic transfer system (4a) for the coded barrels (3a); an automatic roller shutter system (5a); an automatic coded barrel receiving and sending mechanism (6a) for the coded barrels (3a); a control system (7a) for the automatic transfer system (4a), the automatic roller shutter system (5a) and the automatic coded barrel receiving and sending mechanism (6a).

2. The password barrel transfer control device of the intelligent sample delivery vehicle according to claim 1, characterized in that, The automatic roller shutter system (5a) comprises: a detection roller shutter opening to position reflective photoelectric switch (6) for controlling the roller shutter opening to position signal; a detection roller shutter closing to position reflective photoelectric switch (7) for controlling the roller shutter closing to position signal.

3. The password barrel transfer control device of claim 1, wherein, The automatic coded barrel receiving and sending mechanism (6a) comprises: a tail part conveying motor (3) for powering the tail part conveying belt; a tail part opposite light photoelectric switch (8) for detecting whether the coded barrel (3a) is at the tail part; an electric push rod motor (4) for lifting and lowering the tail part conveying belt end; a tail part conveying limit switch (5) for controlling the limit of the electric push rod motor (4) lifting and falling.

4. The password barrel transfer control device of claim 1, wherein, The control system (7a) comprises: an electric control cabinet (1) for providing power supply and realizing automatic operation; an operation box (2) for controlling the coded barrel (3a) full barrel operation and empty barrel operation.

5. The password barrel transfer control device of claim 1, wherein, The automatic transfer system (4a) comprises: first and second swing arm electric cylinders (13) and (14) for the electric actuating mechanisms of the first and second swing arm actions; first and second swing arm opening limit switches (9) and (12) for controlling the first and second swing arm opening to position signals respectively; first and second swing arm closing limit switches (10) and (11) for controlling the first and second swing arm closing to position signals; first and second fixed tank electric cylinders (15) and (19) for the electric actuating mechanisms of the first and second fixed tank devices respectively; first and second fixed tank lifting limit switches (16) and (20) for the first and second fixed tank mechanisms to stop signals after lifting to position; first and second fixed tank lowering limit switches (17) and (21) for the first and second fixed tank mechanisms to stop signals after lowering to position; first and second head part roller conveying motors (23) and (24) for powering the head part conveying belt; first and second head part opposite light photoelectric switches (18) and (22) for controlling the signals whether at the head part.

6. The password barrel transfer control device of claim 1, wherein, The van (2a) is provided with a vehicle-mounted monitoring system (1a).

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