Self-adaptive automobile carpet size adjusting equipment

By introducing a PLC controller, electric push rod, 3D laser measuring instrument, and three-axis moving mechanism into the automotive carpet production equipment, the problems of inaccurate carpet size detection and unsuitable adjustment have been solved, achieving both precise carpet cutting and convenient maintenance.

CN223906243UActive Publication Date: 2026-02-13KUNSHAN JIUZILIAN AUTO SOUND INSULATION MATERIAL CO LTD
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Patent Information

Application Number
CN202520604964.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-02
Publication Date
2026-02-13
Estimated Expiration
2035-04-02

AI Technical Summary

Technical Problem

Existing cutting equipment used in automotive carpet production cannot accurately detect carpet dimensions, has poor adaptability, and is inconvenient to maintain.

Method used

The system utilizes a PLC controller to connect a conveyor belt, electric push rod, 3D laser measuring instrument, lead screw mechanism, and three-axis moving mechanism to achieve precise positioning and size detection of carpets. It also cuts carpets using a cutting head and supports equipment flipping and maintenance.

Benefits of technology

It enables precise detection and adjustment of carpet dimensions, improves cutting accuracy, and facilitates repair and maintenance.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223906243U_ABST
Patent Text Reader

Abstract

The utility model discloses self-adaptive automobile carpet size adjusting equipment which comprises a workbench, a lead screw mechanism is installed on the inner wall of a lead screw sliding groove in an inserted mode, a lead screw sliding block is installed on the outer wall of the lead screw mechanism in a sleeved mode, and a 3D laser measuring instrument is installed at the lower end of the lead screw sliding block. The three-axis moving mechanism, the conveying belt, the 3D laser measuring instrument, the first electric push rod, the second electric push rod and the lead screw sliding groove are electrically connected with the PLC. According to the self-adaptive automobile carpet size adjusting equipment, anti-skid reciprocating motion can be conducted on a carpet through the conveying belt, feeding and discharging and secondary machining are facilitated, the adjusting effect is good, accurate positioning can be conducted through a first electric push rod, a fixing block, a second electric push rod, a clamping block and a limiting supporting block, and the practicability is high. The size can be accurately detected through the 3D laser measuring instrument, the lead screw mechanism and the lead screw sliding block can move front and back, and the cutting support and the size detection support are opened in a staggered overturning mode, so that the device is convenient to maintain and use, and more convenience is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to car carpet processing technical field, concretely is a kind of self-adapting car carpet size adjustment equipment. BACKGROUND

[0002] Car floor carpet is generally installed in the inner wall of automobile floor sheet metal, plays sound insulation, heat insulation and decorative role, the shape, size and automobile floor sheet metal of car floor carpet are consistent, at present, the composition of car carpet mainly uses animal hair, plant hemp, synthetic fiber etc. as raw material, after weaving, tailoring etc. processing process, it is a kind of high-grade ground decorative material, car carpet is one of important components of car interior parts, its production process involves pressing mould, tailoring etc. processing procedure, especially the precision of tailoring procedure processing will directly affect the aesthetic degree of entire car interior.

[0003] The prior art cutting device for car carpet production CN202121109115.6 is contacted with the anti-slip layer of the carpet by the anti-slip pad arranged on the surface of the cutting table, the friction between the two is increased to prevent the carpet from sliding, the first connecting rod penetrating the sliding block can move left and right by sliding the sliding block in the first sliding groove arranged on the cutting table, the distance is adjusted to the appropriate distance, so as to fix the carpet of different sizes, the position is adjusted by the four groups of second fixing blocks arranged on the first connecting rod by sliding, the four corners of the car carpet are fixed by the extrusion of the hydraulic rod, the fixing effect is improved, and the cutting is convenient, but there are deficiencies, the existing equipment cannot accurately detect the size of the carpet, the adjustment adaptability is poor, and the maintenance is not convenient, so a self-adapting car carpet size adjustment equipment is needed to solve the above problems. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a kind of self-adapting car carpet size adjustment equipment to solve the problems that the cutting device for car carpet production mentioned in the above background technology cannot accurately detect the size of the carpet, the adjustment adaptability is poor, and the maintenance is not convenient.

[0005] In order to achieve the above object, the utility model provides the following technical scheme: A kind of adaptive car carpet size adjustment equipment, including workbench, the workbench inner wall upper end is equipped with conveyor belt, and workbench front side is electrically connected with PLC controller, the workbench upper end front and back edge is fixedly connected with edge boss, and first electric push rod is vertically inserted and combined and is installed in edge boss side, the first electric push rod output end is equipped with fixed block, and second electric push rod is embedded and installed in fixed block inner wall, the second electric push rod output end is equipped with clamping block, the fixed block lower end one side protruding fixed connection is limited support block, the edge boss upper end middle position is installed with cutting support by overturning, and locking knob is inserted and combined and is installed in cutting support front side lower end, the cutting support inner wall upper end is equipped with three-axis movement mechanism, and cutting tool bit is installed in three-axis movement mechanism lower end, the edge boss upper end one side is installed with size detection support by overturning, and screw slot is formed in size detection support inner wall upper end, screw rod mechanism is inserted and combined and is installed in screw slot inner wall, and screw rod mechanism outer wall sleeve combination is equipped with screw block, the screw block lower end is equipped with 3D laser measuring instrument, the conveyor belt upper end is placed with carpet, three-axis movement mechanism, conveyor belt, 3D laser measuring instrument, first electric push rod, second electric push rod and screw slot are electrically connected with PLC controller.

[0006] Preferably, the cutting support, three-axis movement mechanism, cutting tool bit are connected with the workbench by overturning, and the cutting support is fixedly connected with the edge boss by locking knob.

[0007] Preferably, the surface of the conveyor belt is made of anti-skid polyurethane material, and the conveyor belt is reciprocally movable with the workbench.

[0008] Preferably, the size detection support and the cutting support are distributed in staggered positions with the workbench, and the 3D laser measuring instrument is movably connected with the screw slot through the screw rod mechanism and the screw block.

[0009] Preferably, the fixed block is in a long strip structure, and the fixed block is movably connected with the carpet through the first electric push rod.

[0010] Preferably, the clamping block is movably connected with the fixed block through the second electric push rod, and the clamping block and the limiting support block are vertically distributed, and the lower end of the limiting support block is horizontally distributed with the upper end of the conveyor belt.

[0011] Compared with the prior art, the self-adaptive automobile carpet size adjusting equipment has the advantages that the carpet can be moved back and forth by the conveying belt to facilitate feeding, discharging and secondary processing, and the adjusting effect is good; the first electric push rod, the fixed block, the second electric push rod, the clamping block and the limiting support block can be used for accurate positioning, the 3D laser measuring instrument can be used for accurate size detection, the screw rod mechanism and the screw rod sliding block can be used for forward and backward movement, the cutting support and the size detection support can be opened by being turned upside down, and the device is convenient to use and maintain. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 It is a front view of the self-adaptive automobile carpet size adjusting equipment of the utility model;

[0013] Figure 2 It is a left view internal structure schematic view of the self-adaptive automobile carpet size adjusting equipment of the utility model;

[0014] Figure 3 It is a right view internal structure schematic view of the self-adaptive automobile carpet size adjusting equipment of the utility model;

[0015] Figure 4 It is the self-adaptive automobile carpet size adjusting equipment of the utility model Figure 2 It is an enlarged view of A in the self-adaptive automobile carpet size adjusting equipment of the utility model;

[0016] Figure 5 It is the self-adaptive automobile carpet size adjusting equipment of the utility model Figure 2 It is an enlarged view of B in the self-adaptive automobile carpet size adjusting equipment of the utility model;

[0017] Figure 6 It is the self-adaptive automobile carpet size adjusting equipment of the utility model Figure 3 It is an enlarged view of C in the self-adaptive automobile carpet size adjusting equipment of the utility model.

[0018] In the figure: 1, workbench, 2, PLC controller, 3, edge protruding block, 5, cutting support, 6, three-axis moving mechanism, 7, cutting tool bit, 8, carpet, 9, conveying belt, 10, size detection support, 11, 3D laser measuring instrument, 12, first electric push rod, 13, fixed block, 14, second electric push rod, 15, clamping block, 16, limiting support block, 17, locking knob, 18, screw rod mechanism, 19, screw rod sliding groove, 20, screw rod sliding block. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0020] Please refer to Figures 1-6 The utility model provides a kind of technical scheme: a self-adaptive automobile carpet size adjusting equipment, including workbench 1, PLC controller 2, edge boss 3, cutting support 5, three-axis moving mechanism 6, cutting tool bit 7, carpet 8, conveying belt 9, size detection support 10, 3D laser measuring instrument 11, first electric push rod 12, fixed block 13, second electric push rod 14, clamping block 15, limit support block 16, locking knob 17, screw rod mechanism 18, screw rod sliding slot 19 and screw rod sliding block 20, conveying belt 9 is installed on the upper end of the inner wall of workbench 1, and PLC controller 2 is electrically connected to the front side of workbench 1, the surface of conveying belt 9 is slip-resistant polyurethane material, and conveying belt 9 and workbench 1 are reciprocatingly moved, so that conveying belt 9 can stably feed and discharge carpet 8, and secondary processing is facilitated.

[0021] The upper end of workbench 1 is fixedly connected with edge boss 3 on the front and back edges, and first electric push rod 12 is vertically inserted and combined and installed on the side surface of edge boss 3, fixed block 13 is installed on the output end of first electric push rod 12, second electric push rod 14 is inlaid and installed on the inner wall of fixed block 13, fixed block 13 is a long strip structure, and fixed block 13 is connected with carpet 8 in front and back clamping connection through first electric push rod 12, so that fixed block 13 and first electric push rod 12 facilitate the adjustment of the clamping position, second electric push rod 14 is installed on the output end of clamping block 15, clamping block 15 is connected with fixed block 13 in lifting connection through second electric push rod 14, and clamping block 15 and limit support block 16 are distributed in vertical position, and the lower end of limit support block 16 is distributed in flush position with the upper end of conveying belt 9, so that clamping block 15 can be supported and clamped, and it is more stable and has good effect.

[0022] The lower end of fixed block 13 is fixedly connected with limit support block 16 on one side, cutting support 5 is installed on the upper end of edge boss 3 in the middle position and turned over, locking knob 17 is inserted and combined and installed on the front lower end of cutting support 5, cutting support 5, three-axis moving mechanism 6 and cutting tool bit 7 are connected with workbench 1 in overturning connection, and cutting support 5 is fixedly connected with edge boss 3 in locking through locking knob 17, so that cutting support 5, three-axis moving mechanism 6 and cutting tool bit 7 are conveniently opened and closed and locked in activity, and processing is stable.

[0023] The three-axis moving mechanism 6 is installed on the upper end of the inner wall of the cutting support 5, and the cutting knife head 7 is installed on the lower end of the three-axis moving mechanism 6; the size detection support 10 is reversely installed on one side of the upper end of the edge block 3, and the screw sliding groove 19 is formed on the upper end of the inner wall of the size detection support 10; the size detection support 10 and the cutting support 5 are reversely distributed in a staggered manner with the workbench 1; the 3D laser measuring instrument 11 is movably connected with the screw sliding groove 19 through the screw mechanism 18 and the screw sliding block 20; in this way, the size detection support 10 and the cutting support 5 can be reversely used for maintenance in a staggered manner, and the 3D laser measuring instrument 11 can move forward and backward, so that the detection effect is better; the screw mechanism 18 is insertedly installed on the inner wall of the screw sliding groove 19, and the screw sliding block 20 is sleevedly installed on the outer wall of the screw mechanism 18; the 3D laser measuring instrument 11 is installed on the lower end of the screw sliding block 20; the carpet 8 is placed on the upper end of the conveying belt 9; the three-axis moving mechanism 6, the conveying belt 9, the 3D laser measuring instrument 11, the first electric push rod 12, the second electric push rod 14 and the screw sliding groove 19 are electrically connected with the PLC controller 2.

[0024] Working principle: when the adaptive automobile carpet size adjusting device is used, first, the device is connected with the power supply, then the carpet 8 is placed on the conveying belt 9 and moved to one side, when it is moved to the lower end of the cutting support 5, the first electric push rod 12 drives the fixing block 13 and the limiting support block 16 to clamp and limit the carpet 8, then the second electric push rod 14 drives the clamping block 15 to clamp and fix the carpet 8, then the three-axis moving mechanism 6 controls the cutting knife head 7 to move and cut, when the cutting is completed, the carpet 8 can be moved to the size detection support 10, and the size is detected by the 3D laser measuring instrument 11, when the size meets the standard, the carpet 8 can be continuously moved, when the size does not meet the standard, the carpet 8 can be guided back to the lower end of the cutting support 5 by the conveying belt 9 for secondary cutting, when the three-axis moving mechanism 6, the cutting knife head 7 and the 3D laser measuring instrument 11 are damaged, the cutting support 5 and the size detection support 10 can be reversely opened in a staggered manner for maintenance, which is the use process of the adaptive automobile carpet size adjusting device.

[0025] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or equivalently replace part of the technical features, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model should be included in the protection scope of the utility model.

Claims

1. An adaptive automobile carpet size adjusting device, comprising a workbench (1), a conveying belt (9) is installed on the inner wall upper end of the workbench (1), and a PLC controller (2) is electrically connected to the front side of the workbench (1), characterized in that: The upper end of the workbench (1) is fixedly connected with an edge block (3) at the front and rear edges, and a first electric push rod (12) is vertically inserted into the side of the edge block (3). The output end of the first electric push rod (12) is provided with a fixed block (13), and the inner wall of the fixed block (13) is embedded with a second electric push rod (14). The output end of the second electric push rod (14) is provided with a clamping block (15). The lower end of the fixed block (13) is fixedly connected with a limiting support block (16) on one side. The upper end of the edge block (3) is reversely provided with a cutting support (5) at the middle position, and the front lower end of the cutting support (5) is inserted into a locking knob (17). The inner wall of the cutting support (5) is provided with a three-axis movement mechanism (6) at the upper end, and the lower end of the three-axis movement mechanism (6) is provided with a cutting knife head (7). The upper end of the edge block (3) is reversely provided with a size detection support (10) on one side, and the inner wall of the size detection support (10) is provided with a screw slot (19) at the upper end. The screw slot (19) is inserted into a screw rod mechanism (18), and the outer wall of the screw rod mechanism (18) is sleeved with a screw block (20). The lower end of the screw block (20) is provided with a 3D laser measuring instrument (11). The upper end of the conveying belt (9) is provided with a carpet (8). The three-axis movement mechanism (6), the conveying belt (9), the 3D laser measuring instrument (11), the first electric push rod (12), the second electric push rod (14) and the screw slot (19) are electrically connected with the PLC controller (2).

2. The self-adapting car carpet size adjusting device according to claim 1, wherein: The cutting support (5), the three-axis movement mechanism (6) and the cutting knife head (7) are reversely connected with the workbench (1), and the cutting support (5) is fixedly connected with the edge block (3) through the locking knob (17).

3. The self-adapting car carpet size adjusting device according to claim 2, wherein: The surface of the conveying belt (9) is made of anti-skid polyurethane material, and the conveying belt (9) is reciprocally movable with the workbench (1).

4. The self-adapting car carpet size adjusting device according to claim 3, wherein: The size detection support (10) and the cutting support (5) are reversely distributed with the workbench (1), and the 3D laser measuring instrument (11) is movably connected with the screw slot (19) through the screw rod mechanism (18) and the screw block (20).

5. The self-adapting car carpet size adjusting device according to claim 4, wherein: The fixed block (13) is a long strip structure, and the fixed block (13) is movably connected with the carpet (8) through the first electric push rod (12).

6. The self-adapting car carpet size adjusting device according to claim 5, wherein: The clamping block (15) is movably connected with the fixed block (13) through the second electric push rod (14), and the clamping block (15) is vertically distributed with the limiting support block (16). The lower end of the limiting support block (16) is flushly distributed with the upper end of the conveying belt (9).

Citation Information

Patent Citations

  • Cutting device for automobile carpet production

    CN215405252U