Filling equipment for automatically preparing wolfberry primary pulp

Abstract

The filling equipment comprises a workbench, a feeding station, a filling station and a discharging station are sequentially arranged on the workbench, a rotating shaft is rotationally arranged in the middle of the workbench, a positioning disc is coaxially arranged at the upper end of the rotating shaft, a fixing disc is coaxially arranged below the positioning disc, and a discharging station is arranged below the fixing disc. The positioning disc is arranged on the rotating shaft in a sleeving mode through a center hole of the positioning disc, the bottom of the fixing disc is supported and fixed through a support arranged on the workbench, a plurality of vertically-through first positioning holes are formed in the edge of the positioning disc in the circumferential direction, a first base is arranged on a feeding station of the workbench, and a second base is arranged on a filling station. The upper end of the first base is provided with a feeding structure used for adding containing bottles into the first positioning holes, the upper end of the first base is provided with a filling structure used for adding Chinese wolfberry puree into the containing bottles, and the discharging station is provided with a discharging structure used for discharging the containing bottles filled with the Chinese wolfberry puree. The filling device is uniform in filling weight, compact in filling structure and high in filling efficiency.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of wolfberry raw pulp processing equipment, especially to a filling equipment for automatically preparing wolfberry raw pulp. BACKGROUND

[0002] Wolfberry raw pulp is a liquid beverage extracted from fresh wolfberry fruits through fine processing. It retains the natural nutrients of wolfberry to the maximum extent, such as wolfberry polysaccharides, vitamin C, carotene, lutein, and various minerals and amino acids. These components are considered important substances for nourishing the liver and kidney and improving eyesight and essence in traditional Chinese medicine theory.

[0003] The production of wolfberry raw pulp involves the following key steps: raw material selection and processing: high-quality Ningxia wolfberry is used as raw material. After artificial secondary screening, bad fruits, small fruits, and shriveled fruits with poor quality are removed. Juice extraction and filtration: the screened wolfberry fruits are placed in a juicer, and an appropriate amount of water is added. The juicer is started to extract the juice from the wolfberry seeds. The extracted wolfberry juice is poured into gauze to remove the residue. Low-temperature processing: in a low-temperature environment, the wolfberry fruits are crushed using a pulping device to maintain their nutritional components and taste. Pasteurization: the raw pulp after pulping is subjected to pasteurization to ensure its safety. Sterile wolfberry raw pulp after sterilization is injected into a packaging bottle, which is also subjected to strict sterilization. The sealed package ensures uniform distribution of beneficial components, facilitating direct absorption or functional role. Through the above steps, wolfberry raw pulp retains the main functional components and nutritional elements of wolfberry, while ensuring the safety and effectiveness of the product.

[0004] Currently, wolfberry raw pulp is packaged by filling bottles. During the filling process, due to the small amount of filling and low control precision of filling flow, the weight of wolfberry raw pulp after filling varies, affecting the sales of wolfberry raw pulp. In addition, during the filling process of wolfberry raw pulp, multiple filling bottles are filled simultaneously, and the filling bottle conveying mechanism does not match the filling process, resulting in slow wolfberry raw pulp filling process, low filling efficiency, and discontinuous filling process. SUMMARY

[0005] The utility model provides a kind of filling equipment for automatically preparing wolfberry raw pulp, solve the problem that traditional wolfberry raw pulp is filled with wolfberry raw pulp weight variation, filling bottle conveying mechanism and filling process do not match, resulting in slow wolfberry raw pulp filling process, low filling efficiency.

[0006] The utility model provides a kind of automatic preparation and take gordonii original pulp with filling equipment, including workbench, workbench is sequentially provided with feeding station, filling station, unloading station, the rotating shaft of vertical setting is set in the middle part of workbench, rotating shaft lower end is rotatably connected with the bearing in the bearing seat set on workbench, motor is set on the bottom of workbench, the output shaft of motor extends to the above of workbench and penetrates workbench, the first gear is coaxially set on the output shaft of motor, the second gear that can be engaged with the first gear transmission is coaxially set on the outer wall of rotating shaft, the positioning disc is coaxially set on the upper end of rotating shaft, the fixed disc is coaxially set below positioning disc, positioning disc is set on rotating shaft by its center hole, the fixed disc bottom is supported and fixed by the support set on workbench, a plurality of first positioning holes that pass through are set on the periphery of positioning disc, the first base is set in the feeding station of workbench, the second base is set in the filling station, the feeding structure for adding containing bottle to each first positioning hole is set on the upper end of first base, the filling structure for adding gordonii original pulp to each containing bottle is set on the upper end of first base, the unloading structure for unloading containing bottle filled with gordonii original pulp is set in unloading station.

[0007] Further, the feeding structure includes a mounting plate and a discharging hopper.

[0008] Further, the filling structure includes a first cylinder, a positioning plate, a grouting pipe and a liquid supply hose, the first cylinder is arranged on the second base, the telescopic end of the first cylinder is arranged downward and fixedly connected with the positioning plate, three mounting holes are arranged on the positioning plate, a grouting pipe fixedly connected with the positioning plate is arranged in each mounting hole, and the upper end of each grouting pipe is connected with a gordonii original pulp storage tank through a liquid supply hose.

[0009] Further, the unloading structure includes a conveyor, a second cylinder, a lifting plate, a third cylinder and a push plate, the conveyor is arranged on the workbench, the second cylinder is arranged on one side of the conveyor, the second cylinder is vertically arranged on the bottom of the workbench, the telescopic end of the second cylinder extends to the above of the workbench and penetrates the workbench, the lifting plate arranged horizontally is arranged on the telescopic end of the second cylinder, the third cylinder fixedly connected with the workbench is arranged on one side of the second cylinder, the telescopic end of the third cylinder is arranged with the push plate vertically, and the discharging hole passing through vertically is arranged on the fixed disc directly above the lifting plate.

[0010] Further, the grooves are arranged on the fixed disc directly below each grouting pipe, and a weighing sensor is arranged in each groove.

[0011] Further, the sensor support is arranged on the side wall of the second base, and three first infrared proximity switch sensors are arranged on the sensor support.

[0012] From the above technical solution, the utility model provides a kind of automatic preparation and take gordonii original pulp with filling equipment.

[0013] Compared with the prior art, the utility model has the advantages of

[0014] The utility model discloses a controller controls motor drive first gear wheel and second gear wheel meshing drive, drive rotating shaft, positioning disc rotation, and the empty bottle that holds on the positioning disc is moved to the filling station in the quantitative rotation of positioning disc rotation process and adds the loading station, and the empty bottle that holds of the gordonii original plasma is filled to the filling station through the filling structure to the gordonii original plasma, and the empty bottle that holds of the gordonii original plasma is transferred to the unloading station through the positioning disc rotation after filling, and the empty bottle that holds of the gordonii original plasma is transferred to the unloading station through the unloading structure, makes the gordonii original plasma bottle fast separate positioning disc and fixed disc, and the feeding speed of gordonii original plasma bottle is accurately controlled and makes it match filling speed, and the feeding, filling, unloading of filling bottle are concentrated on the positioning disc, and the gordonii filling efficiency is increased, and the structure is compact, and the practicality is good. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical scheme of the utility model, the following will be to the embodiment needed to use the drawing briefly introduced, obviously, for the ordinary skilled person in the art, without the premise of the creative labor, can also obtain other drawings according to these drawings.

[0016] Figure 1 The whole structure schematic diagram of the automatic gordonii original plasma preparation filling equipment is provided for the utility model;

[0017] Figure 2 The three-dimensional structure schematic diagram of the automatic gordonii original plasma preparation filling equipment is provided for the utility model;

[0018] Figure 3 The whole structure schematic diagram of the automatic gordonii original plasma preparation filling equipment is provided for the utility model;

[0019] Figure 4 The A-A section view schematic diagram of the utility model is provided for the utility model. Figure 3

[0020] In the drawing:

[0021] 1-workbench;11-bearing seat;12-support;13-first base;14-second base;141-sensor support;142-first infrared proximity switch sensor;

[0022] 2-rotating shaft;21-second gear;

[0023] 3-motor;31-first gear;

[0024] 4-positioning disc;41-first positioning hole;

[0025] ​5 - fixed disc; 51 - discharging hole; 52 - groove; 53 - weighing sensor; 54 - second infrared proximity switch sensor;

[0026] 6 - feeding structure; 61 - mounting plate; 62 - discharging funnel;

[0027] 7 - filling structure; 71 - first air cylinder; 72 - positioning plate; 73 - grouting pipe; 74 - liquid supply hose; 721 - mounting hole;

[0028] 8 - discharging structure; 81 - conveyor; 82 - second air cylinder; 83 - lifting plate; 84 - third air cylinder; 85 - push plate;

[0029] 100 - feeding station; 200 - filling station; 300 - discharging station. DETAILED DESCRIPTION

[0030] In order for those skilled in the art to better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings.

[0031] Example 1:

[0032] Referring to Figures 1-4The application discloses an automatic filling device for preparing wolfberry original pulp, which comprises a workbench 1, wherein an upper feeding station 100, a filling station 200 and a discharging station 300 are sequentially arranged on the workbench 1, a vertical rotating shaft 2 is arranged in the middle of the workbench 1, the lower end of the rotating shaft 2 is rotationally connected with a bearing in a bearing seat 11 arranged on the workbench 1, a vertical motor 3 is arranged at the bottom of the workbench 1, the motor 3 is a servo motor, and the rotating speed of the motor 3 is controlled through a driver and a controller; the flange at the shaft end of the motor 3 is fixedly connected with the bottom surface of the workbench 1 through screws; the output shaft of the motor 3 extends upwards and penetrates through the workbench 1 to extend to the upper side of the workbench 1; a first gear 31 is coaxially arranged on the output shaft of the motor 3; a second gear 21 which can be in meshing transmission with the first gear 31 is coaxially arranged on the outer wall of the rotating shaft 2; a horizontal circular positioning disc 4 is coaxially arranged at the upper end of the rotating shaft 2; a horizontal circular fixing disc 5 is coaxially arranged below the positioning disc 4; the positioning disc 4 is arranged on the rotating shaft 2 through the central hole thereof; the fixing disc 5 is fixedly supported at the bottom through a support 12 arranged on the workbench 1; a plurality of first positioning holes 41 which penetrate through the positioning disc 4 in the up-down direction are arranged at the edge of the positioning disc 4 in the circumferential direction; the first base 13 is arranged at the upper feeding station 100 of the workbench 1; the second base 14 is arranged at the filling station 200; the upper end of the first base 13 is provided with an upper feeding structure 6 which is used for adding empty bottles into each first positioning hole 41; the upper end of the first base 13 is provided with a filling structure 7 which is used for adding wolfberry original pulp into each empty bottle; the discharging station 300 is provided with a discharging structure 8 which is used for discharging the bottles filled with wolfberry original pulp; the controller is used for controlling the motor 3 to drive the first gear 31 to be in meshing transmission with the second gear 21; the rotating shaft 2 is driven to rotate by the rotation of the second gear 21; the positioning disc 4 is driven to rotate by the rotation of the rotating shaft 2; the empty bottles added into the positioning disc 4 from the upper feeding station 100 are moved to the filling station 200 by the rotation of the positioning disc 4; the empty bottles conveying to the filling station 200 are filled with wolfberry original pulp through the filling structure 7; the bottles filled with wolfberry original pulp are transferred to the discharging station 300 by the rotation of the positioning disc 4; the wolfberry original pulp bottles conveying to the discharging station 300 are transferred by the discharging structure 8, so that the wolfberry original pulp bottles are quickly separated from the positioning disc 4 and the fixing disc 5; the feeding speed of the wolfberry original pulp bottles is accurately controlled to match the filling speed, the wolfberry filling efficiency is improved, and the filling precision is high.

[0033] In the embodiment, referring to Figure 4 The upper feeding structure 6 comprises a mounting plate 61 and a lower feeding funnel 62; the mounting plate 61 is horizontally fixed at the upper end of the first base 13; two mounting holes are arranged on the mounting plate 61; the lower feeding funnel 62 is arranged in the mounting hole and is fixedly connected with the mounting plate 61; the empty bottles are sequentially and directionally added into the first positioning holes 41 on the positioning disc 4 through the lower feeding funnel 62.

[0034] In the embodiment, referring to Figure 3, the filling structure 7 includes a first cylinder 71, a positioning plate 72, a grouting pipe 73, a liquid supply hose 74, the first cylinder 71 is vertically fixedly arranged on the second base 14, the telescopic end of the first cylinder 71 is arranged downward and is fixedly connected with the positioning plate 72, the positioning plate 72 is horizontally installed, three up-down through holes 721 are arranged on the positioning plate 72, the three up-down through holes 721 are vertically positioned one-to-one corresponding to the three first positioning holes 41 vertically positioned on the positioning disc 4 directly below, the grouting pipe 73 fixedly connected with the positioning plate 72 is arranged in each up-down through hole 721, the upper end of each grouting pipe 73 is sealingly connected with the Chinese wolfberry original pulp storage tank through the liquid supply hose 74, the electromagnetic valve is arranged on the liquid supply hose 74, the liquid supply hose 74 is connected with the Chinese wolfberry original pulp storage tank, the Chinese wolfberry pulp liquid in the Chinese wolfberry original pulp storage tank is absorbed and transported into the liquid supply hose 74 through the suction pump, and the on-off of the liquid supply is controlled through the electromagnetic valve.

[0035] In the embodiment, referring to Figure 3 , 4 , the unloading structure 8 includes a conveyor 81, a second cylinder 82, a lifting plate 83, a third cylinder 84, a push plate 85, the conveyor 81 is horizontally arranged below the unloading station 300 on the workbench 1, the conveyor is a commercially available device, the conveyor is a flat belt conveyor, one side of the conveyor 81 is provided with the second cylinder 82, the second cylinder 82 is vertically arranged at the bottom of the workbench 1, the telescopic end of the second cylinder 82 extends to above the workbench 1 through the workbench 1, the telescopic end of the second cylinder 82 is provided with the horizontal lifting plate 83, the lifting plate 83 is circular, one side of the second cylinder 82 is provided with the third cylinder 84 fixedly connected with the workbench 1, the telescopic end of the third cylinder 84 is provided with the vertically arranged push plate 85, the side surface of the push plate 85 is provided with an arc concave groove, the arc concave groove is convenient for fitting the side surface of the filling bottle, the fixed disc 5 directly above the lifting plate 83 is provided with the up-down through unloading hole 51, the fixed disc 5 on one side of the unloading hole 51 is provided with a proximity switch sensor, which is used for detecting whether there is a filling bottle in the unloading hole 51, the size of the lifting plate 83 is less than that of the unloading hole 51, the second cylinder 82 is used for driving the lifting plate 83 to rise to support the filling bottle filled with Chinese wolfberry pulp liquid, and the third cylinder 84 is used for horizontally pushing the filling bottle on the lifting plate 83 to the conveyor 81 to be conveyed to the next process for processing.

[0036] In the embodiment, referring to Figure 4 , the fixed disc 5 directly below each grouting pipe 73 is provided with a groove 52, and a weighing sensor 53 is arranged in each groove 52, specifically a column type weighing sensor, by placing in the groove 52, the weight of the grouting bottle on the weighing sensor 53 is detected to control whether the grouting is stopped.

[0037] In the embodiment, referring to Figure 1The side wall of the second base 14 is provided with a sensor support 141, and three first infrared proximity switch sensors 142 are arranged on the sensor support 141, so that the empty filling bottles moving to the filling station 200 can be detected through the three first infrared proximity switch sensors 142.

[0038] According to the above technical scheme, in use, first, the controller (the controller is a PLC programmed controller) controls the motor 3 to drive the first gear 31 to mesh with the second gear 21 for transmission, the second gear 21 rotates to drive the rotating shaft 2 to rotate, the rotating shaft 2 rotates to drive the positioning disc 4 to rotate, and the empty bottles on the positioning disc 4 are moved to the filling station 200 in the rotating process of the positioning disc 4. The ginseng original pulp empty bottles conveyed to the filling station 200 are filled through the filling structure 7, and the filled ginseng pulp liquid bottles are transferred to the unloading station 300 through the rotating of the positioning disc 4, and the ginseng original pulp bottles are transferred to the unloading station 300 through the unloading structure 8, so that the ginseng original pulp bottles are quickly separated from the positioning disc 4 and the fixed disc 5; wherein:

[0039] The upper feeding station 100: the empty bottles are conveyed to the lower feeding hopper 62 through the conveyor, and the empty bottles are sequentially and directionally added to the first positioning hole 41 on the positioning disc 4 through the lower feeding hopper 62;

[0040] The filling station 200: when the three first infrared proximity switch sensors 142 detect the empty filling bottle in the filling station 200 in turn, the first cylinder 71 is controlled by the controller to drive the grouting pipe 73 on the positioning plate 72 to move downward, so that the first grouting pipe 73 partially extends into the first filling bottle, then the controller controls the opening of the electromagnetic valve corresponding to the first grouting pipe 73, so that the first grouting pipe 73 performs the first grouting to the first filling bottle, until the weighing sensor 53 detects that the weight of the filling bottle reaches the filling requirement, the filling is completed, the controller controls the closing of the electromagnetic valve corresponding to the first grouting pipe 73, then the first cylinder 71 is controlled by the controller to drive the grouting pipe 73 on the positioning plate 72 to move upward, so that the first grouting pipe 73 is separated from the first filling bottle, then the positioning disc 4 is controlled by the controller to rotate, so that the first filling bottle is transferred to the position directly below the second grouting pipe 73, at the same time, the second filling bottle is transferred to the position directly below the first grouting pipe 73, the first cylinder 71 is controlled by the controller to drive the grouting pipe 73 on the positioning plate 72 to move downward, so that the first grouting pipe 73 partially extends into the second filling bottle, and the second grouting pipe 73 partially extends into the first filling bottle, then the controller controls the opening of the electromagnetic valve corresponding to the first grouting pipe 73 and the second grouting pipe 73, so that the first grouting pipe 73 performs the first grouting to the second filling bottle, and the second grouting pipe 73 performs the second grouting to the first filling bottle, after the filling is completed, the above steps are repeated, so that each filling bottle is sequentially grouted for three times, the grouting amount of the grouting pipe 73 is 1 / 3 of the net content of each empty filling bottle each time, through the three times of grouting in turn, the empty filling bottle is finally filled, which prevents the inaccuracy of one-time grouting from affecting the net content of the whole grouting bottle, increases the weight precision of the Chinese wolfberry grout filling, and balances the weight of each grouting bottle;

[0041] The unloading station 300: after the filling bottle filled with grout is transferred to the unloading station 300 by rotating the positioning disc 4 controlled by the controller, the filling bottle is guided into the lifting plate 83 through the discharging hole 51, and when the second infrared proximity switch sensor 54 detects the presence of the filling bottle in the discharging hole 51, a signal is fed back to the controller, the second cylinder 82 is controlled by the controller to drive the lifting plate 83 to lower the height to be flush with the conveying belt on the conveyor 81, then the third cylinder 84 horizontally pushes the filling bottle on the lifting plate 83 to the conveyor 81 for convenient conveying to the next process for processing, wherein the moving stroke of the second cylinder 82 and the third cylinder 84 is determined by the selection of the cylinder.

[0042] Other embodiments of the present application will be apparent to those skilled in the art from consideration of the specification and practice of the application disclosed herein. It is intended that the present application cover any and all variations of the application that come within the scope of the claims and their equivalents. It is intended that the specification and examples be considered exemplary only, with the true scope of the application being indicated by the following claims.

[0043] It should be understood that the application is not limited to the precise construction that has been described above and shown in the accompanying drawings, and that various modifications and changes can be made by those skilled in the art without departing from the scope of the application. The embodiments described above do not constitute a limitation of the scope of the application.

Claims

1. A filling device for automatically preparing wolfberry raw pulp, characterized in that: The utility model provides a kind of gynostemma pentaphyllum original pulp filling machine, including workbench (1), the workbench (1) is sequentially provided with feeding station (100), filling station (200), unloading station (300), the workbench (1) middle part is provided with vertical rotating shaft (2), the rotating shaft (2) lower end is rotatably connected with the bearing in the bearing seat (11) of workbench (1) upper portion, the workbench (1) bottom is provided with motor (3), the output shaft of motor (3) extends to workbench (1) above, the first gear (31) is coaxially arranged on the output shaft of motor (3), the second gear (21) that can be engaged with the first gear (31) is coaxially arranged on the outer wall of rotating shaft (2), the positioning disc (4) is coaxially arranged on the rotating shaft (2) upper end, the fixed disc (5) is coaxially arranged below the positioning disc (4), the positioning disc (4) is sleeved on the rotating shaft (2) by the central hole, the fixed disc (5) bottom is supported and fixed by the support (12) of workbench (1) upper portion, the positioning disc (4) edge is provided with a plurality of first positioning holes (41) that pass through up and down along the circumferential direction, the feeding station (100) of workbench (1) is provided with first base (13), and filling station (200) is provided with second base (14), the first base (13) upper end is provided with feeding structure (6) for adding holding bottle in each first positioning hole (41), and the first base (13) upper end is provided with filling structure (7) for adding gynostemma pentaphyllum original pulp in each holding bottle, and unloading station (300) is provided with unloading structure (8) for unloading holding bottle filled with gynostemma pentaphyllum original pulp.

2. The filling device for automatically preparing wolfberry raw pulp according to claim 1, characterized in that, The feeding structure (6) includes mounting plate (61), and the feeding funnel (62), the mounting plate (61) is horizontally fixed on the first base (13) upper end, and the feeding funnel (62) is arranged on the mounting plate (61).

3. The filling device for automatically preparing wolfberry raw pulp according to claim 1, characterized in that, The filling structure (7) includes first cylinder (71), positioning plate (72), grouting pipe (73), liquid supply hose (74), the first cylinder (71) is arranged on the second base (14), the telescopic end of first cylinder (71) is downward and fixedly connected with positioning plate (72), the positioning plate (72) is provided with three mounting holes (721), each mounting hole (721) is provided with grouting pipe (73) fixedly connected with the positioning plate (72), and the upper end of each grouting pipe (73) is connected with gynostemma pentaphyllum original pulp storage tank through liquid supply hose (74).

4. The filling device for automatically preparing wolfberry raw pulp according to claim 1, characterized in that, The discharge structure (8) comprises a conveyor (81), a second cylinder (82), a lifting plate (83), a third cylinder (84), a push plate (85), the conveyor (81) is arranged on the workbench (1), the conveyor (81) is provided with the second cylinder (82) on one side, the second cylinder (82) is vertically arranged at the bottom of the workbench (1), the telescopic end of the second cylinder (82) extends through the workbench (1) to above the workbench (1), the telescopic end of the second cylinder (82) is provided with the horizontal lifting plate (83), the second cylinder (82) is provided with the third cylinder (84) fixedly connected with the workbench (1) on one side, the telescopic end of the third cylinder (84) is provided with the vertical push plate (85), and the fixed disc (5) directly above the lifting plate (83) is provided with a discharging hole (51) penetrating in the up-down direction.

5. The filling device for automatically preparing wolfberry raw pulp according to claim 1, characterized in that, A recess (52) is arranged on the fixed disc (5) directly below each grouting pipe (73), and a weighing sensor (53) is arranged in each recess (52).

6. The filling device for automatically preparing wolfberry raw pulp according to claim 2, characterized in that, Sensor supports (141) are arranged on the side walls of the second base (14), and three first infrared proximity switch sensors (142) are arranged on the sensor supports (141).

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