Efficient dye separation and recovery device
The dye high-efficiency separation and recovery device uses a motor-driven rotating rod and mixing rod for stirring, combined with an elution solvent tank and nozzle, to solve the problem of difficult separation and recovery of dyes in waste dye solutions, achieving efficient separation and sustainable resource utilization.
Patent Information
- Application Number
- CN202520279479.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-02-20
AI Technical Summary
Existing technologies are insufficient for effectively separating and recovering dyes from waste dye solutions, leading to environmental pollution and resource waste.
The device employs a high-efficiency dye separation and recovery unit, which uses a motor-driven rotating rod and mixing rod for stirring. Combined with an elution solvent tank, pump body, liquid guide pipe, and nozzle, it achieves the separation of dye and wastewater and the recycling of dye.
This technology enables efficient separation of dyes and wastewater, reducing environmental pollution, improving resource utilization, and lowering production costs.
Smart Images

Figure CN223906597U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to dye separation and recovery technical field, concretely to dye high -efficient separation and recovery device. BACKGROUND
[0002] Dye refers to the other matter that can obtain bright and firm color one kind of organic compound, since the pigment used now is artificial synthesis, so also called synthetic dye. Dye and pigment are generally own color, and can make other matter obtain bright and firm color compound in molecular state or dispersed state. Dye is widely used in textile, printing and dyeing, food, cosmetics, pharmaceutical and other industries, especially in the textile industry, the use amount of dye is very huge. The dye in wastewater is often bright in color, and is difficult to remove by conventional treatment method. These dyes often have strong stability in water, and are not easy to remove by conventional physical and chemical methods (such as precipitation, filtration), some dyes, especially organic dyes, may contain toxic chemicals, which pose a threat to aquatic organisms and ecosystems, therefore, the treatment and recovery of dye wastewater has become an important environmental problem worldwide. At the same time, dye is usually expensive, especially in some high value applications (such as food and pharmaceutical industry). Efficient recovery of dyes not only helps to reduce production cost, but also realizes sustainable use of resources.
[0003] The prior art has the following disadvantages: the prior art discloses a waste dye separation device for textiles, including a separation treatment box, two separation plates, two cleaning mechanisms and a driving mechanism, the top of the separation treatment box is fixedly installed with an inlet pipe, the bottom of the separation treatment box is fixedly installed with a liquid outlet pipe, the two separation plates are slidingly installed in the separation treatment box, two fixed holes are formed in the separation plate, two collection leak boxes are fixedly installed in the two fixed holes, the two cleaning mechanisms are arranged in the separation treatment box, the cleaning mechanism is connected with the corresponding separation plate, the driving mechanism is arranged on the separation treatment box, the driving mechanism is connected with the two cleaning mechanisms, the cleaning mechanism includes a moving strip, a cleaning brush roller, a gear, a rack, a lead screw, two rotating wheels one, two connecting rods, two eccentric wheels and two rotating wheels two, the moving strip is slidingly installed in the separation treatment box, a groove is formed in the bottom of the moving strip, the cleaning brush roller is rotatably installed in the groove, the gear is fixedly installed at one end of the cleaning brush roller, the rack is fixedly installed in the separation treatment box, and the rack is engaged with the gear.
[0004] The above device can separate the impurities in the waste dye, but it is difficult to separate and recycle the dye in the waste dye solution, the waste dye solution discharge still pollutes the environment, and it is difficult to realize sustainable use of resources. UTILITY MODEL CONTENTS
[0005] In view of the deficiencies of the prior art, the dye efficient separation and recovery device is provided to solve the problems in the above background art.
[0006] To achieve the above object, the utility model provides the following technical scheme: dye efficient separation and recovery device, including equipment main part, the equipment main part one side fixed installation has elution solvent tank, the elution solvent tank top fixed installation has the pump body, the pump body top fixed connection has the liquid guide pipe, the equipment main part other side fixed installation has the cleaning liquid tank, the equipment main part top is provided with the apron, be provided with the feed inlet on the apron, the apron bottom is provided with mixing cleaning mechanism, the apron bottom is provided with the shunt pipe, the equipment main part inside fixed installation has filter screen, the equipment main part bottom is provided with the discharge gate.
[0007] As a preferred technical scheme of the utility model, the pump body is communicated with the shunt pipe at the bottom of the apron through the liquid guide pipe.
[0008] As a preferred technical scheme of the utility model, the cleaning liquid tank and the elution solvent tank are symmetrically distributed on both sides of the equipment main body, and the cleaning liquid tank and the elution solvent tank are provided with the pump body and the liquid guide pipe at the top.
[0009] As a preferred technical scheme of the utility model, the mixing cleaning mechanism includes a motor, a rotating rod, mixing rods, a cleaning frame and cleaning brushes, the motor is fixedly installed at the top of the apron, one end of the motor is provided with the rotating rod, the outer wall of the rotating rod is fixedly installed with the mixing rod, the outer wall of the rotating rod is fixedly installed with the cleaning frame, the outer side of the cleaning frame is provided with the cleaning brush, the motor is electrically connected with the external power supply through the wire, and the mixing rod 803 is provided with a plurality of groups and is uniformly and symmetrically distributed on the outer wall of the rotating rod.
[0010] As a preferred technical scheme of the utility model, the cleaning frame is provided in a U-shaped form, cleaning brushes are arranged on both sides and the bottom of the cleaning frame, and the cleaning brushes abut against the inner wall of the equipment main body.
[0011] As a preferred technical scheme of the utility model, the shunt pipe is provided with a spray head at the bottom, the spray head is provided with a plurality of spray heads, and is uniformly and symmetrically distributed at the bottom of the shunt pipe.
[0012] As a preferred technical scheme of the utility model, the discharge gate is provided with a discharge control valve at the bottom.
[0013] Compared with the prior art, the dye efficient separation and recovery device has the following beneficial effects:
[0014] 1. The dye efficient separation and recovery device, through the cooperation of motor, rotating rod, mixing rod and filter screen, through the work of driving motor, the rotating rod is driven to rotate the mixing rod, the dye waste liquid and ion exchange resin in the equipment main body are fully mixed and stirred, the dye is adsorbed on the resin and separated from the wastewater, the separated wastewater is discharged by opening the discharge port, the elution solvent tank, pump body, liquid guide pipe, shunt pipe and spray head are used in cooperation, the elution solvent in the elution solvent tank is guided into the shunt pipe through the liquid guide pipe, and then sprayed from the spray head, the dye on the ion exchange resin is separated, the ion exchange resin is recycled, the dye wastewater discharge is avoided to pollute the environment, the dye utilization rate is improved, the resource waste is reduced, the production cost is reduced, and the sustainable utilization of resources is realized.
[0015] 2. The dye efficient separation and recovery device, through the cooperation of cleaning liquid tank, pump body, liquid guide pipe, shunt pipe, spray head, cleaning frame and cleaning brush, after the work is completed, the pump body is driven to work, the cleaning liquid is guided into the shunt pipe through the liquid guide pipe, and then sprayed from the spray head, the equipment main body is quickly and effectively cleaned, the cleaning effect of the equipment main body is further improved by driving the motor to work, and the equipment main body is better used in later period. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a whole structure schematic view of the utility model;
[0017] Figure 2 It is a mixing and cleaning mechanism structure schematic view of the utility model;
[0018] Figure 3 It is a cover plate bottom structure schematic view of the utility model;
[0019] Figure 4 It is an equipment main body sectional structure schematic view of the utility model.
[0020] In the drawing: 1, equipment main body; 2, elution solvent tank; 3, pump body; 4, liquid guide pipe; 5, cleaning liquid tank; 6, cover plate; 7, feed inlet; 8, mixing and cleaning mechanism; 801, motor; 802, rotating rod; 803, mixing rod; 804, cleaning frame; 805, cleaning brush; 9, shunt pipe; 901, spray head; 10, filter screen; 11, discharge port. DETAILED DESCRIPTION
[0021] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described, obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0022] Please refer to Figures 1-4 In the present embodiment: the dye efficient separation and recovery device, including equipment main body 1, one side of equipment main body 1 is fixedly installed with elution solvent tank 2, the top of elution solvent tank 2 is fixedly installed with pump body 3, the top of pump body 3 is fixedly connected with liquid guide pipe 4, the other side of equipment main body 1 is fixedly installed with cleaning liquid tank 5, the top of equipment main body 1 is provided with cover plate 6, the cover plate 6 is provided with feed inlet 7, the bottom of cover plate 6 is provided with mixing cleaning mechanism 8, the bottom of cover plate 6 is provided with shunt pipe 9, the inside of equipment main body 1 is fixedly installed with filter screen plate 10, the bottom of equipment main body 1 is provided with discharge port 11.
[0023] Refer to Figure 1 And Figure 3 Pump body 3 is communicated with shunt pipe 9 at the bottom of cover plate 6 through liquid guide pipe 4; cleaning liquid tank 5 and elution solvent tank 2 are symmetrically distributed on both sides of equipment main body 1, and pump body 3 and liquid guide pipe 4 are arranged on the top of cleaning liquid tank 5 and elution solvent tank 2;
[0024] Specifically: it is convenient to inject elution solvent or cleaning liquid into the inside of equipment main body 1, and it is convenient for work use.
[0025] Refer to Figure 2 Mixing cleaning mechanism 8 includes motor 801, rotating rod 802, mixing rod 803, cleaning frame 804 and cleaning brush 805, motor 801 is fixedly installed on the top of cover plate 6, one end of motor 801 is provided with rotating rod 802, rotating rod 802 is fixedly installed on the outer wall of mixing rod 803, rotating rod 802 is fixedly installed on the outer wall of cleaning frame 804, cleaning brush 805 is arranged on the outer side of cleaning frame 804, motor 801 is electrically connected with external power supply through wires, mixing rod 803 is provided with a plurality of groups, and is uniformly and symmetrically distributed on the outer wall of rotating rod 802; cleaning frame 804 is arranged in U shape, cleaning brush 805 is arranged on both sides and the bottom of cleaning frame 804, and cleaning brush 805 abuts against the inner wall of equipment main body 1;
[0026] Specifically: it is convenient to quickly mix and stir the materials in the inside of equipment main body 1, and it is convenient to clean the inner wall of equipment main body 1.
[0027] Refer to Figure 3 Shunt pipe 9 is provided with spray head 901 at the bottom, a plurality of spray heads 901 are arranged on the bottom of shunt pipe 9 and are uniformly and symmetrically distributed;
[0028] Specifically, the device body 1 is convenient for injecting elution solvent or cleaning liquid into the interior of the device body 1, and convenient for use.
[0029] With reference to Figure 4 The bottom of the discharge port 11 is provided with a discharge control valve;
[0030] Specifically, the discharge port 11 is convenient for opening and closing, and convenient for discharging wastewater or dye.
[0031] The working principle and use process of the device are as follows: an operator injects dye waste liquid after impurity removal into the feed port 7, and simultaneously adds ion exchange resin into the feed port 7, then controls the motor 801 to work, so as to conveniently rotate the rotating rod 802 to drive the mixing rod 803 to rotate, conveniently fully mix and stir the dye waste liquid and the ion exchange resin in the interior of the device body 1, make the dye separate from the wastewater and be adsorbed on the resin, then open the discharge port 11 to discharge the separated wastewater, close the discharge port 11 after the wastewater is discharged, then drive the pump body 3 to work, so as to guide the elution solvent in the elution solvent tank 2 into the shunt pipe 9 through the liquid guide pipe 4, then spray the elution solvent from the spray head 901, conveniently uniformly spray the elution solvent on the ion exchange resin, make the dye on the ion exchange resin separate, then open the discharge port 11, and conveniently collect and recycle the separated dye.
[0032] Finally, it should be noted that: the above only for the preferred embodiments of the utility model, and does not limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features. Any modification, equivalent replacement, improvement etc. within the spirit and principle of the utility model, should be contained in the protection scope of the utility model.
Claims
1. A device for efficient separation and recovery of dyes, comprising a device body (1), characterized in that: The device body (1) one side is fixedly installed with elution solvent tank (2), the elution solvent tank (2) top is fixedly installed with pump body (3), the pump body (3) top is fixedly connected with liquid guide pipe (4), the device body (1) other side is fixedly installed with cleaning liquid tank (5), the device body (1) top is provided with cover plate (6), the cover plate (6) is provided with feed inlet (7), the cover plate (6) bottom is provided with mixing cleaning mechanism (8), the cover plate (6) bottom is provided with shunt pipe (9), the device body (1) inside is fixedly installed with filter screen plate (10), the device body (1) bottom is provided with discharge port (11).
2. The dye efficient separation and recovery device according to claim 1, characterized in that: The pump body (3) is communicated with the shunt pipe (9) at the bottom of the cover plate (6) through the liquid guide pipe (4).
3. The dye efficient separation and recovery device according to claim 1, wherein: The cleaning liquid tank (5) and the elution solvent tank (2) are symmetrically distributed on both sides of the device body (1), and the cleaning liquid tank (5) and the elution solvent tank (2) are provided with the pump body (3) and the liquid guide pipe (4) at the top.
4. The apparatus for efficient separation and recovery of dyes according to claim 1, wherein: The mixing cleaning mechanism (8) comprises a motor (801), a rotating rod (802), a mixing rod (803), a cleaning frame (804) and a cleaning brush (805), the motor (801) is fixedly installed at the top of the cover plate (6), one end of the motor (801) is provided with the rotating rod (802), the rotating rod (802) is fixedly installed with the mixing rod (803) on the outer wall, the rotating rod (802) is fixedly installed with the cleaning frame (804) on the outer wall, the cleaning frame (804) is provided with the cleaning brush (805) outside, the motor (801) is electrically connected with the external power supply through wires, the mixing rod (803) is provided with a plurality of groups, and is uniformly and symmetrically distributed on the outer wall of the rotating rod (802).
5. The dye efficient separation and recovery apparatus according to claim 4, wherein: The cleaning frame (804) is arranged in U shape, the cleaning frame (804) is provided with the cleaning brush (805) on both sides and the bottom, and the cleaning brush (805) abuts against the inner wall of the device body (1).
6. The apparatus for efficient separation and recovery of dyes according to claim 1, wherein: The shunt pipe (9) is provided with a plurality of spray heads (901) at the bottom, which are uniformly and symmetrically distributed at the bottom of the shunt pipe (9).
7. The apparatus for efficient separation and recovery of dyes according to claim 1, characterized in that: The discharge port (11) is provided with a discharge control valve at the bottom.
Citation Information
Patent Citations
Waste dye separation device for spinning
CN216125295U