Submarine pipeline mechanical pipe clamp device installed by using unmanned remote control submersible
By designing a mechanical pipe clamp device for submarine pipelines installed by an unmanned remotely operated vehicle, and adopting an arc-shaped structure and point pressure covering design, the problems of traditional pipe clamps being large in size, heavy in weight, complex in operation, and high in cost are solved, achieving efficient sealing and simplified operation in deep-water environments.
Patent Information
- Application Number
- CN202520789808.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-04-23
AI Technical Summary
Traditional pipe clamps are bulky, heavy, complex to operate, and costly. They are also difficult to install in deep water environments, especially in water depths exceeding 300 meters, which increases additional costs and safety risks.
Design a mechanical pipe clamp device for subsea pipelines installed using an unmanned remotely operated vehicle (UAV), including a first pressure plate, a second pressure plate, a clamping component, an outer pressure plate, a sealing component, and a handle component. The device achieves partial sealing and plugging of the subsea pipeline through operation by the UAV. It adopts an arc-shaped structure and point pressure covering design, making it suitable for narrow spaces.
It achieves efficient sealing of leaks in subsea pipelines, reduces construction difficulty and cost, is suitable for deep-water environments, simplifies operation procedures, and improves sealing effect and safety.
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Figure CN223909116U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of submarine pipeline maintenance, especially relates to a submarine pipeline mechanical pipe clamp device installed by using unmanned remote control submersible. BACKGROUND
[0002] Traditional pipe clamps have many problems in submarine pipeline emergency repair, including large size and weight, complex operation, high cost, complicated operation process, and damaged tooling support left behind. Traditional fully-closed sealing mechanical pipe clamps are bulky and heavy, which not only increases the difficulty of carrying and installation, but also limits their application in narrow spaces. Installation of traditional pipe clamps usually requires divers, and the operation is relatively complex, which increases the difficulty and safety risk of operation. When the water depth is between 60 meters and 300 meters, even saturation diving is required for installation, resulting in high operation cost. When the water depth exceeds 300 meters, traditional divers cannot work, and special unmanned remote control submersibles must be used, increasing additional costs. And installing traditional pipe clamps requires blowing a pit in the submarine pipeline, then lifting the submarine pipeline to the tooling support, and finally installing the unmanned remote control submersible, which is a complex and time-consuming process, making the entire operation process difficult and costly. SUMMARY
[0003] The technical problem to be solved by the utility model is to provide a submarine pipeline mechanical pipe clamp device installed by using an unmanned remote control submersible.
[0004] The technical solution adopted by the utility model to solve its technical problem is: a submarine pipeline mechanical pipe clamp device installed by using an unmanned remote control submersible is constructed, which includes a first pressing plate, a second pressing plate, a plurality of pressing members, an outer pressing plate, a first sealing member, a second sealing member, a butt joint member, a connecting member, a positioning assembly, and a handpiece.
[0005] The second pressing plate is hingedly connected to the outer pressing plate, the first pressing plate is movably connected to the outer pressing plate and located on the inner side of the outer pressing plate, the first sealing member is installed on the inner wall surface of the first pressing plate, the second sealing member is installed on the inner wall surface of the second pressing plate, the first sealing member and the second sealing member are used together to block the submarine pipeline, and a plurality of pressing members are installed on the outer pressing plate and used to apply pressure to the first pressing plate.
[0006] The positioning assembly is connected to the second pressing plate, the butt joint member is connected to the positioning assembly, the connecting member is in transmission connection with the butt joint member, and the handpiece is fixedly connected to the connecting member.
[0007] In some embodiments, the subsea pipeline mechanical pipe clamp device further comprises a limiting member and a guide member, the limiting member is arranged on the outer pressing plate and connected to the outer wall surface of the first pressing plate, the guide member is fixed on the outer pressing plate, and the guide member abuts against the side wall surface of the first pressing plate.
[0008] In some embodiments, the outer pressing plate, the first pressing plate and the second pressing plate are all arc-shaped structures.
[0009] In some embodiments, the first sealing member and the second sealing member are both rubber members, the first sealing member is attached to the inner wall surface of the first pressing plate, and the second sealing member is attached to the inner wall surface of the second pressing plate.
[0010] In some embodiments, the pressing member is a pressing bolt, and the pressing member is threadedly connected to the outer pressing plate.
[0011] In some embodiments, the subsea pipeline mechanical pipe clamp device further comprises a lifting lug arranged on the outer pressing plate.
[0012] In some embodiments, the positioning assembly comprises a retaining plate connected to the second pressing plate and a positioning shaft connected to the retaining plate, and the abutting member is fixedly connected to the positioning shaft.
[0013] In some embodiments, the subsea pipeline mechanical pipe clamp device further comprises a clamping member connected to the outer pressing plate, and the clamping member is provided with a clamping slot for the abutting member to pass through.
[0014] In some embodiments, the abutting member is an abutting bolt, and the connecting member is a connecting nut arranged correspondingly to the abutting bolt.
[0015] In some embodiments, the wall thickness of the first pressing plate and the second pressing plate is 8mm to 12mm, and the wall thickness of the outer pressing plate is 15mm to 18mm.
[0016] The width of the first pressing plate, the second pressing plate and the outer pressing plate is 180mm to 220mm.
[0017] The utility model discloses the following beneficial effects are realized: the mechanical pipe clamp device of submarine pipeline through setting up first pressure plate and second pressure plate, and through first sealing element and second sealing element are used for plugging submarine pipeline together, can plugging the leakage point on submarine pipeline, to realize sealing. Through the setting of outer pressure plate and pressure element, the stress of leakage point can be adjusted, and the local pressure of leakage point position is increased, so that the stability of pipeline sealing is enhanced. At the same time, since the handle component is arranged, single unmanned remote control submersible can be operated, the unmanned remote control submersible can operate the handle component, to preliminarily lock the relative position between outer pressure plate and second pressure plate, and the unmanned remote control submersible can also operate pressure element, so that first sealing element and second sealing element are more attached to the pipe wall of submarine pipeline, and the plugging effect is improved. And the mechanical pipe clamp device of submarine pipeline does not need 360 degrees sealing, only the leakage position of submarine pipeline is pressed and sealed, which is convenient for on-site construction. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme of the utility model, the utility model will be further described below in combination with the drawings and examples, it should be understood that the following drawings only show some embodiments of the utility model, therefore should not be regarded as the limitation to the scope, for ordinary skilled person in the art, other related drawings can also be obtained according to these drawings without paying creative labor. In the drawings:
[0019] Figure 1 It is the overall structure schematic diagram of the mechanical pipe clamp device of submarine pipeline installed by unmanned remote control submersible in some embodiments of the utility model. DETAILED DESCRIPTION
[0020] In order to have more clear understanding of the technical features, object and effect of the utility model, the specific implementation mode of the utility model will be described in detail by comparing the drawings. In the following description, it should be understood that the orientation or position relationship of "front", "back", "upper", "lower", "left", "right", "vertical", "horizontal", "vertical", "horizontal", "top", "bottom", "inner", "outer", "head", "tail" and the like is based on the orientation or position relationship shown in the drawings, and is constructed and operated in a particular orientation, and is only for the convenience of describing the technical scheme, and should not be understood as indicating that the device or element must have a particular orientation, therefore can not be understood as the limitation to the utility model.
[0021] It also needs to be explained that unless there is an explicit provision and limitation, the terms such as "mounting", "connecting", "connecting", "fixing", "setting" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements or the interaction relationship between two elements. When an element is referred to as "on" or "below" another element, the element can be "directly" or "indirectly" above the other element, or one or more intervening elements can be provided. The terms "first", "second", "third" and the like are only for the convenience of describing the technical solutions, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features with "first", "second", "third" and the like can be explicitly or implicitly included one or more features. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0022] Please refer to Figure 1 It is a kind of mechanical pipe clamp device of submarine pipeline installed by using unmanned remote submersible in some embodiments of the utility model, which comprises first pressurizing plate 11, second pressurizing plate 12, multiple compression members 13, outer pressure plate 14, first sealing member 15, second sealing member 16, butt joint member 17, connecting member 18, positioning assembly 19 and handpiece 20. Second pressurizing plate 12 is hingedly connected with outer pressure plate 14, first pressurizing plate 11 is movably connected with outer pressure plate 14 and located on the inner side of outer pressure plate 14, first sealing member 15 is installed on the inner wall surface of first pressurizing plate 11, second sealing member 16 is installed on the inner wall surface of second pressurizing plate 12, first sealing member 15 and second sealing member 16 are used for plugging submarine pipeline together, multiple compression members 13 are installed on outer pressure plate 14 and used for applying pressure to first pressurizing plate 11. Positioning assembly 19 is connected to second pressurizing plate 12, butt joint member 17 is connected to positioning assembly 19, connecting member 18 is drivingly connected with butt joint member 17, and handpiece 20 is fixedly connected with connecting member 18. Among them, compression member 13 is compression bolt, compression member 13 is threadedly connected with outer pressure plate 14, and outer pressure plate 14 and second pressurizing plate 12 are hingedly connected through rotating shaft 23. And handpiece 20 can be operated by unmanned remote submersible to complete the installation of mechanical pipe clamp device of submarine pipeline, and handpiece 20 and connecting member 18 can be welded.
[0023] Understandably, the submarine pipeline mechanical pipe clamp device can block the leakage point on the submarine pipeline to achieve sealing by setting the first pressing plate 11 and the second pressing plate 12 and by the first sealing element 15 and the second sealing element 16 used together to block the submarine pipeline. By setting the outer pressing plate 14 and the pressing element 13, the force on the leakage point can be adjusted, the local pressure at the leakage point position is increased, and the stability of the pipeline sealing is enhanced. At the same time, since the handpiece 20 is provided, single unmanned remote control submersible can be operated, the unmanned remote control submersible can operate the handpiece 20 to preliminarily lock the relative position between the outer pressing plate 14 and the second pressing plate 12, and the unmanned remote control submersible can also operate the pressing element 13 to make the first sealing element 15 and the second sealing element 16 more closely adhere to the pipe wall of the submarine pipeline, thereby improving the blocking effect. The submarine pipeline mechanical pipe clamp device does not need 360-degree sealing, but only covers and seals the leakage position of the submarine pipeline, which is convenient for on-site construction.
[0024] The submarine pipeline mechanical pipe clamp device further comprises a limiting element 24 and a guide element 25. The limiting element 24 is provided through the outer pressing plate 14 and is connected to the outer wall surface of the first pressing plate 11. The guide element 25 is fixed on the outer pressing plate 14 and abuts against the side wall surface of the first pressing plate 11. Specifically, the outer pressing plate 14 is provided with a through hole for the limiting element 24 to pass through. The top of the limiting element 24 is larger than the through hole in size. The bottom of the limiting element 24 is fixedly connected to the outer wall surface of the first pressing plate 11. The guide element 25 is installed on both sides of the outer pressing plate 14. The guide element 25 is used to guide the movement of the first pressing plate 11, so that the first pressing plate 11 can only move in the height direction. The limiting element 24 is used to limit the movement distance of the first pressing plate 11. When the outer pressing plate 14 and the second pressing plate 12 are folded, the pressing element 13 can be tightened. At this time, the first pressing plate 11 is pressed towards the submarine pipeline to make the first pressing plate 11 and the second pressing plate 12 clamp the submarine pipeline together.
[0025] In addition, the outer pressing plate 14, the first pressing plate 11 and the second pressing plate 12 are all arc-shaped structures. The arc-shaped structure matches the shape of the submarine pipeline. The length of the outer pressing plate 14, the first pressing plate 11 and the second pressing plate 12 can be increased or decreased, and the pressing force of the pressing element 13 can be adjusted, that is, the arc-shaped structure is pressed and covered by the point pressing design of the pressing element 13, to realize the local sealing of the leakage point of the submarine pipeline.
[0026] The first sealing element 15 and the second sealing element 16 are both rubber elements. The first sealing element 15 is pasted on the inner wall surface of the first pressing plate 11, and the second sealing element 16 is pasted on the inner wall surface of the second pressing plate 12. The rubber element can prevent the leakage of liquid and gas, and has excellent shock absorption performance and wear resistance and corrosion resistance.
[0027] The subsea pipeline mechanical pipe clamp device further comprises a lifting lug 26 arranged on the outer pressing plate 14, and the overall transportation of the subsea pipeline mechanical pipe clamp device can be facilitated by installing the lifting lug 26.
[0028] The positioning assembly 19 comprises a retaining plate 191 connected with the second pressing plate 12 and a positioning shaft 192 connected with the retaining plate 191, and the abutting piece 17 is fixedly connected with the positioning shaft 192. The subsea pipeline mechanical pipe clamp device further comprises a clamping piece 21 connected with the outer pressing plate 14, and the clamping piece 21 is provided with a clamping groove 211 for the abutting piece 17 to pass through. The abutting piece 17 is an abutting bolt, and the connecting piece 18 is a connecting nut corresponding to the abutting bolt. Specifically, the retaining plate 191 and the second pressing plate 12 can be weldedly connected, the abutting piece 17 can be weldedly connected with the positioning shaft 192, and the abutting piece 17 is located at the middle position of the positioning shaft 192. When it is necessary to fold the outer pressing plate 14, the connecting piece 18 can be screwed by using the unmanned remotely controlled submersible, so that the connecting piece 18 abuts on the clamping piece 21 to lock the relative position between the outer pressing plate 14 and the second pressing plate 12.
[0029] The wall thicknesses of the first pressing plate 11 and the second pressing plate 12 are both 8 mm to 12 mm, the wall thickness of the outer pressing plate 14 is 15 mm to 18 mm, and the widths of the first pressing plate 11, the second pressing plate 12 and the outer pressing plate 14 are all 180 mm to 220 mm. Preferably, the wall thicknesses of the first pressing plate 11 and the second pressing plate 12 are both 10 mm, the wall thickness of the outer pressing plate 14 is 16.8 mm, and the widths of the first pressing plate 11, the second pressing plate 12 and the outer pressing plate 14 are all 200 mm. Understandably, by optimizing the wall thicknesses of the first pressing plate 11, the second pressing plate 12 and the outer pressing plate 14, the first pressing plate 11, the second pressing plate 12 and the outer pressing plate 14 have sufficient pressing and sealing capabilities and also have certain deformation capabilities, the deformation can be changed by adjusting the torque of the pressing piece 13, the first sealing piece 15 and the second sealing piece 16 inside the pipe clamp can be more closely attached to the pipe wall, and the plugging effect is improved. At the same time, the widths of the first pressing plate 11, the second pressing plate 12 and the outer pressing plate 14 are set, which can be installed in a space with a small position.
[0030] In general, since there are usually only 1-2 defect or perforation locations on the submarine pipeline, it is enough to successfully seal the defect or perforation location. Therefore, the submarine pipeline mechanical pipe clamp device adopts the design of point pressure of the pressing member 13 and the pressure cover of the pressing plate, and the submarine pipeline mechanical pipe clamp device does not need to be sealed for 360 degrees. The sealing position is a circular arc plate, and only the leakage point is sealed and plugged. By increasing or decreasing the length of the pressing plate and adjusting the torque of the pressing member 13, local sealing of the leakage point can be achieved, and it can be applied to leakage plugging of submarine pipelines with large ovality deviation. The point pressure of the pressing member 13 can target the defect and perforation location, and the sealing area of the point pressure is small, which can increase the pressure of the sealing position and improve the sealing effect of the sealing position. Moreover, since it is not installed by divers, the mechanical arm of the unmanned remote control submersible can only perform relatively simple operations and cannot accurately aim the pressing member 13 at the defect or perforation location. Therefore, in the design of the pressure cover of the pressing member 13, the force applied by the pressing member 13 to the pressing plate, the first sealing member 15 and the second sealing member 16 are pressed on the defect or perforation location on the submarine pipeline, and the submarine pipeline is plugged.
[0031] The steps of installing the submarine pipeline mechanical pipe clamp device by the unmanned remote control submersible are as follows:
[0032] 1. The engineering ship arranges the construction site for construction preparation;
[0033] 2. The unmanned remote control submersible confirms the location of the leakage point;
[0034] 3. The unmanned remote control submersible performs interference analysis;
[0035] 4. The unmanned remote control submersible blows away the silt at the location of the submarine pipeline;
[0036] 5. The unmanned remote control submersible brings the submarine pipeline mechanical pipe clamp device to the leakage location of the submarine pipeline;
[0037] 6. The outer pressing plate 14 and the first pressing plate 11 are placed above the leakage location of the submarine pipeline;
[0038] 7. The unmanned remote control submersible preliminarily locks the outer pressing plate 14 and the second pressing plate 12 by using the handpiece member 20;
[0039] 8. The location of the leakage point is determined, and the location is determined;
[0040] 9. The outer pressing plate 14 and the second pressing plate 12 are completely locked, and the torque of the pressing member 13 is adjusted;
[0041] 10. After the installation of the submarine pipeline mechanical pipe clamp device is completed, the leakage condition is checked.
[0042] It can be understood that the above embodiments only express the preferred embodiments of the utility model, the description is more specific and detailed, but it can not be understood as the limitation of the utility model patent scope; it should be pointed out that for ordinary skilled person in the art, the above technical features can be freely combined without departing from the concept of the utility model, and a number of modifications and improvements can be made, which belong to the protection scope of the utility model; therefore, any equivalent transformation and modification within the scope of the utility model patent claim should belong to the scope of the utility model patent claim.
Claims
1. A mechanical pipe clamp apparatus for subsea pipelines installed using an unmanned remotely operated vehicle, characterized in that, The first pressing plate (11), the second pressing plate (12), the plurality of pressing members (13), the outer pressing plate (14), the first sealing member (15), the second sealing member (16), the abutting member (17), the connecting member (18), the positioning assembly (19) and the handle member (20) are arranged in sequence. The second pressing plate (12) is hingedly connected with the outer pressing plate (14), the first pressing plate (11) is movably connected with the outer pressing plate (14) and located on the inner side of the outer pressing plate (14), the first sealing member (15) is arranged on the inner wall surface of the first pressing plate (11), the second sealing member (16) is arranged on the inner wall surface of the second pressing plate (12), the first sealing member (15) and the second sealing member (16) are used for jointly sealing the submarine pipeline, and the plurality of pressing members (13) are arranged on the outer pressing plate (14) and used for applying pressure to the first pressing plate (11). The positioning assembly (19) is connected with the second pressing plate (12), the abutting member (17) is connected with the positioning assembly (19), the connecting member (18) is in transmission connection with the abutting member (17), and the handle member (20) is fixedly connected with the connecting member (18).
2. A subsea pipeline mechanical jumper installation apparatus installed using an unmanned remotely operated vehicle according to claim 1, wherein, The submarine pipeline mechanical pipe clamp device further comprises a limiting member (24) and a guide member (25), the limiting member (24) is arranged through the outer pressing plate (14) and connected with the outer wall surface of the first pressing plate (11), and the guide member (25) is fixed on the outer pressing plate (14) and abuts against the side wall surface of the first pressing plate (11).
3. A subsea pipeline mechanical jumper installation apparatus installed using an unmanned remotely operated vehicle as claimed in claim 1, wherein, The outer pressing plate (14), the first pressing plate (11) and the second pressing plate (12) are all in arc-shaped structures.
4. A subsea pipeline mechanical tieback installation apparatus installed using an unmanned remotely operated vehicle as claimed in claim 1, wherein, The first sealing member (15) and the second sealing member (16) are both rubber members, the first sealing member (15) is pasted on the inner wall surface of the first pressing plate (11), and the second sealing member (16) is pasted on the inner wall surface of the second pressing plate (12).
5. A subsea pipeline mechanical tieback installation apparatus installed using an unmanned remotely operated vehicle as claimed in claim 1, wherein, The pressing member (13) is a pressing bolt, and the pressing member (13) is in threaded connection with the outer pressing plate (14).
6. A subsea pipeline mechanical tieback installation apparatus installed using an unmanned remotely operated vehicle as claimed in claim 1, wherein, The submarine pipeline mechanical pipe clamp device further comprises a lifting lug (26) arranged on the outer pressing plate (14).
7. A subsea pipeline mechanical tieback installation apparatus installed using an unmanned remotely operated vehicle as claimed in claim 1, wherein, The positioning assembly (19) comprises a retaining plate (191) connected with the second pressing plate (12) and a positioning shaft (192) connected with the retaining plate (191), and the abutting member (17) is fixedly connected with the positioning shaft (192).
8. The subsea pipeline mechanical tie-in installation apparatus installed using an unmanned remotely operated vehicle of claim 1, wherein, The submarine pipeline mechanical pipe clamp device further comprises a clamping member (21) connected with the outer pressing plate (14), and the clamping member (21) is provided with a clamping groove (211) through which the abutting member (17) is arranged.
9. A subsea pipeline mechanical tieback installation apparatus installed using an unmanned remotely operated vehicle as claimed in claim 1, wherein, The abutting member (17) is an abutting bolt, and the connecting member (18) is a connecting nut corresponding to the abutting bolt.
10. The subsea pipeline mechanical tie-in installation apparatus installed using an unmanned remotely operated vehicle of claim 1, wherein, The wall thicknesses of the first pressing plate (11) and the second pressing plate (12) are both 8mm to 12mm, and the wall thickness of the outer pressing plate (14) is 15mm to 18mm. The first pressing plate (11), the second pressing plate (12) and the outer pressing plate (14) each have a width of 180 mm to 220 mm.