Charging machine for coal mine gas extraction water gel grain
By designing a charging machine for water-based explosive charges in coal mine gas extraction, and adopting structures such as fixed supports, slide rails, charging mechanisms, and reciprocating supports, combined with distance sensors and reflux devices, the problem of automated production of water-based explosive charges for coal mine gas extraction was solved, semi-automated charging was achieved, costs and risks were reduced, and the needs of safe blasting technology were met.
Patent Information
- Application Number
- CN202520506463.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-03-21
AI Technical Summary
Existing technologies make it difficult to achieve highly automated production of water-based explosive charges for coal mine gas extraction, and automated equipment is expensive and cannot meet the explosion-proof requirements of civil explosives, thus hindering the promotion of safe blasting technology.
A drug loading machine comprising a fixed support, a slide rail, a drug loading mechanism, and a reciprocating support was designed. Combined with a distance measuring sensor and a dedicated reflux device, it realizes a semi-automated drug loading process, reducing labor costs and improving safety.
It has achieved a semi-automated loading process, reducing equipment costs and safety risks, improving production efficiency and safety, and meeting the explosion-proof requirements for civil explosives.
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Figure CN223910164U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the civil explosive production technical field, concretely relates to a charging machine for coal mine gas extraction water glue explosive column. BACKGROUND
[0002] The coal mine gas extraction water glue explosive column is a new civil explosive product, because its market and output scale are limited, and simultaneously are restricted by the safety technical condition of civil explosive production line, less production equipment can be used or cited, and batch production of high automation exists certain difficulty.
[0003] The automatic explosive column explosive paste filling system is higher in requirement to site, and uses a large amount of electric, sensor and other equipment, and it is difficult to meet the civil explosive explosion prevention requirement and other technical limitations. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a charging machine for coal mine gas extraction water glue explosive column to solve the above-mentioned prior art deficiency.
[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0006] A charging machine for coal mine gas extraction water glue explosive column, including fixed support, sliding rail and charging mechanism that are fixedly arranged on the fixed support and reciprocating support that is slidably connected with the fixed support through the sliding rail below the charging mechanism, the charging mechanism includes the feed pipe that is horizontally arranged on the top end of the fixed support, a plurality of discharge angle valves that are connected with the feed pipe at fixed intervals, a plurality of groups of fixing mechanisms for placing explosive column pipes are arranged on the reciprocating support at fixed intervals, and the explosive column pipe is driven to the directly below of the discharge angle valve by the reciprocating support to charge.
[0007] Further, one end of the axial direction of the feed pipe is connected with the explosive storage tank or hopper through the material conveying pipe and water glue explosive delivery pump, the other end of the axial direction of the feed pipe is connected with the explosive storage tank or hopper through the special backflow device, and the special backflow device includes the back material pipe and the backflow valve that is connected with the back material pipe and the feed pipe.
[0008] Further, the interval of the discharge angle valve is same with the interval of the fixing mechanism, and the number of the fixing mechanism is twice of the number of the discharge angle valve.
[0009] Further, the discharge port of the discharge angle valve is provided with the distance measuring sensor for detecting the liquid level in the explosive column pipe.
[0010] Further, each group of the fixing mechanism comprises a limiting buckle arranged on the reciprocating support for fixing the upper end of the cartridge tube and a cable gas cylinder arranged on the reciprocating support for fixing the bottom end of the cartridge tube.
[0011] From the above technical solution, the utility model discloses a reciprocating support is formed with two stations to cooperate and carries out semi-automatic charging operation, and the whole machine structure is simple, easy to operate, reduces the manual cost, and improves the operation safety. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is the whole structure schematic diagram of the utility model;
[0013] Figure 2 It is the side structure schematic diagram of the utility model;
[0014] In the drawing: 1, fixed support;2, slide rail;3, reciprocating support;4, feed pipe;5, discharge angle valve;6, backflow valve;7, distance measuring sensor;8, limiting buckle;9, cable gas cylinder. DETAILED DESCRIPTION
[0015] The preferred embodiment of the utility model is described in detail below in combination with the drawings.
[0016] As Figure 1 The charging machine for coal mine gas extraction water glue cartridge shown in the figure, including fixed support 1, fixedly arranged on the slide rail 2 of fixed support 1 and charging mechanism and the reciprocating support 3 of charging mechanism below through the sliding connection of slide rail 2 and fixed support 1;The charging mechanism includes the feed pipe 4 of horizontal frame in the top end of fixed support 1, a plurality of discharge angle valves 5 connected with the feed pipe 4 according to fixed spacing, for injecting water glue explosive into cartridge tube;The reciprocating support 3 is provided with a plurality of groups of fixing mechanisms for placing cartridge tube according to fixed spacing, and the cartridge tube is driven to the directly below of discharge angle valve 5 by reciprocating support 2 and charges.In the specific use, the fixed support 1 is fixed to the scene by the foot screw, and the reciprocating support 3 is driven by the cylinder.
[0017] In the specific operation, the interval of the discharge angle valve 5 of the preferred embodiment is same with the interval of the fixing mechanism, and the number of the fixing mechanism is twice of the number of the discharge angle valve 5, in the specific use, the reciprocating support 2 is divided into left and right two stations, when the cartridge tube in any station is in charging state, the cartridge tube that has been charged is taken off by artificial in another station and is replaced by cartridge tube that is threaded with detonating cord but not charged.
[0018] In the charging process, in order to ensure that the liquid in the coal mine gas extraction water gel explosive column meets the height requirement and consistency requirement, a distance measuring sensor 7 for detecting the liquid level in the explosive column pipe is arranged at the discharge port of the discharge angle valve 5; when it is detected that the liquid in the coal mine gas extraction water gel explosive column reaches the preset height, the discharge angle valve is closed, and the charging is stopped.
[0019] As shown in Figure 2 Each set of the fixing mechanism includes a limiting buckle 8 arranged on the reciprocating support 3 and used for fixing the upper end of the explosive column pipe, and a cable air cylinder 9 arranged on the reciprocating support 3 and used for fixing the bottom end of the explosive column pipe.
[0020] The axial one end of the feeding pipe 4 is connected with the explosive storage tank or hopper through the feeding pipe and the water gel explosive delivery pump, the axial other end of the feeding pipe 4 is connected with the explosive storage tank or hopper through the special backflow device, and the special backflow device includes a backflow pipe and a backflow valve 6 connected with the backflow pipe and the feeding pipe.
[0021] Since the discharging process is intermittent in the actual operation of the charging machine, that is, from when the discharge angle valve 5 is automatically closed after the automatic feeding is completed to when the next discharge angle valve 5 is opened; and in the continuous production of water gel explosives, the discharging interval is short, but if it is not controlled, it will cause the delivery pipeline and the explosive delivery pump to be over-pressured, causing safety problems; if the explosive delivery pump is frequently started and stopped, the equipment is prone to wear and tear; at the same time, since the explosive has a certain compression capacity, if the explosive delivery pressure is controlled by starting and stopping the explosive delivery pump, the explosive flow will be small in a short time after the explosive delivery pump is started at the beginning of each discharging, which will affect the filling speed. Therefore, through the special backflow device, when all the discharge angle valves 5 are closed, the backflow valve 6 is opened, and the feeding pipe 4 returns the explosive to the explosive storage tank or hopper through the backflow pipe. The overall pressure of the explosive delivery system is controlled, the equipment wear and tear is reduced, the discharging pressure is maintained, and continuous explosive filling is facilitated.
[0022] Further, the preferred embodiment also has a interlocking protection mechanism: when any distance measuring sensor detects that the liquid in the explosive column reaches the preset liquid level, the corresponding discharge angle valve 5 automatically ends the feeding. After all the discharge angle valves 5 end the feeding, the automatic feeding is completed, and the next automatic feeding step is prepared. At the same time, in order to reduce the equipment wear and tear caused by the start and stop of the explosive delivery pump, under any circumstances, when the discharge angle valves 5 are all closed, the backflow valves will be immediately opened, so that the explosive is returned to the storage tank or hopper, so as to reduce the related pressure of the explosive delivery pump and the explosive delivery pipeline, and prevent safety accidents.
[0023] The charging machine of the preferred embodiment realizes automation of the charging process through electric control elements such as the control cabinet, the pneumatic cabinet, the power distribution cabinet, etc. The control cabinet is arranged outside the explosion-proof area, and connects various input and output signals through wires. The main input signals connected to the control cabinet include the distance measuring sensor and the field explosion-proof control button box, and the main output signals include the electromagnetic valve of the pneumatic cabinet. The pneumatic cabinet is arranged outside the explosion-proof area, and is connected to the discharge angle valve 5, the backflow valve and the cylinder of the reciprocating support 3 through the compressed air pipe (PU pipe).
[0024] In the production of explosives, if the control cabinet, the pneumatic cabinet, the power distribution cabinet, etc. are arranged in the same space as the charging machine, the equipment cost will be greatly increased, and a large space in the explosion-proof workshop will be occupied. Therefore, in the preferred embodiment, the control cabinet (the control cabinet and the power distribution cabinet are the same cabinet) and the pneumatic cabinet are arranged outside the explosion-proof area, which can significantly improve the economy and safety of the equipment.
[0025] The working process and principle of the charging machine: assuming that the left work station of the reciprocating support 2 is located directly below the discharge angle valve in the initial state, the working process of the charging machine of the preferred embodiment is as follows: a charge column pipe with a detonating cord but without charge is placed on the right work station; the equipment is started to make the reciprocating support 2 drive the charge column pipe on the right work station to move to below the discharge angle valve 5, and all the discharge angle valves 5 are opened to charge the charge column pipe, while a charge column pipe with a detonating cord but without charge is placed on the left work station again; during the charging process, the distance measuring sensor 7 is used to detect the liquid level of the charge column pipe in real time, and when the liquid level of all the charge column pipes reaches the preset height, the equipment is started again to make the reciprocating support drive the charge column pipe on the left work station to move to below the discharge angle valve 5, and all the discharge angle valves 5 are opened to charge the charge column pipe, while the charge column pipe on the right work station which has been charged is removed and replaced with a charge column pipe with a detonating cord but without charge; the above operation is repeated to realize the semi-automatic charging process.
[0026] The above-described embodiments are only used to describe the preferred embodiments of the present application, and do not limit the scope of the present application. Without departing from the design spirit of the present application, various modifications and improvements to the technical solutions of the present application made by those skilled in the art shall fall within the protection scope determined by the claims of the present application.
Claims
1. A charging machine for coal mine gas extraction water gel column, characterized in that, The application relates to a fixed support (1), a sliding rail (2) fixedly arranged on the fixed support (1), a charging mechanism and a reciprocating support (3) which is slidably connected with the fixed support (1) through the sliding rail (2) and is arranged below the charging mechanism. The charging mechanism comprises a feeding pipe (4) which is horizontally arranged at the top end of the fixed support (1), and a plurality of discharging angle valves (5) which are connected with the feeding pipe (4) at fixed intervals. A plurality of groups of fixing mechanisms for placing the cartridge pipes are arranged on the reciprocating support (3) at fixed intervals, and the cartridge pipes are driven by the reciprocating support (3) to be placed right below the discharging angle valves (5) for charging.
2. The charging machine for the water gel prop column of coal mine gas extraction according to claim 1, characterized in that, One end of the feeding pipe (4) is connected with an explosive storage tank or a hopper through a feeding pipe and a water-gel explosive conveying pump, and the other end of the feeding pipe (4) is connected with the explosive storage tank or the hopper through a special backflow device, wherein the special backflow device comprises a backflow pipe and a backflow valve (6) which is connected with the backflow pipe and the feeding pipe.
3. The charging machine for the water gel prop column of coal mine gas extraction according to claim 1, characterized in that, The interval of the discharging angle valves (5) is the same as the interval of the fixing mechanisms, and the number of the fixing mechanisms is twice the number of the discharging angle valves (5).
4. The charging machine for the water gel prop column of coal mine gas extraction according to claim 3, characterized in that, A distance measuring sensor (7) for detecting the liquid level in the cartridge pipe is arranged at the discharging port of the discharging angle valve (5).
5. The charging machine for the water gel prop column of coal mine gas extraction according to claim 1, characterized in that, Each group of the fixing mechanisms comprises a limiting buckle (8) arranged on the reciprocating support (3) and used for fixing the upper end of the cartridge pipe and a cable air cylinder (9) arranged on the reciprocating support (3) and used for fixing the bottom end of the cartridge pipe.