Concrete carbonization depth testing device

The automated concrete carbonation depth testing device, utilizing drilling, color development, and detection components, solves the problems of cumbersome and low-precision traditional testing methods, achieving efficient and accurate carbonation depth detection.

CN223910228UActive Publication Date: 2026-02-13CHENGDU CONSTR ENG SAILI CONCRETE CO LTD
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Patent Information

Application Number
CN202520583945.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-29
Publication Date
2026-02-13
Estimated Expiration
2035-03-29

AI Technical Summary

Technical Problem

Traditional methods for detecting the carbonation depth of concrete are cumbersome, inefficient, and difficult to guarantee accuracy, and are greatly affected by human factors.

Method used

A concrete carbonation depth testing device is adopted, including a drilling mechanism, a color development component, a dust collection component, and a detection component. The drill bit is driven to rotate and slide to drill a hole by a rotary motor, the dust collection component removes dust, the color development component sprays phenolphthalein reagent, and the detection component collects data to achieve automated detection.

Benefits of technology

It improves the efficiency and accuracy of concrete carbonation depth detection, reduces human error, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a concrete carbonization depth testing device, and relates to the technical field of concrete carbonization detection, the concrete carbonization depth testing device comprises a frame body, a drilling mechanism and a detection assembly, and the drilling mechanism comprises a mounting plate, a driving part, a drill bit, a rotating motor, a color developing assembly and a dust collection assembly. According to the device, the drill bit is driven to rotate through the rotating motor, meanwhile, the driving part drives the mounting slide to slide downwards, so that the concrete ground is drilled, meanwhile, the dust collection assembly discharges materials and dust generated during drilling, and when drilling is completed and the drill bit retracts, a phenolphthalein reagent is sprayed to the side wall of a drilled hole through the color development assembly; and finally, after the drill bit restores to the original position, the color development area on the side wall of the drill hole is detected through the detection assembly, finally detection of the concrete carbonization depth is completed, and the efficiency and accuracy of concrete carbonization depth detection are improved.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of concrete carbonation detection, in particular to a concrete carbonation depth testing device. BACKGROUND

[0002] In building engineering, the carbonation of concrete will affect its durability and mechanical properties, and further affect the structural safety of the building. Accurate detection of the carbonation depth of concrete is crucial for evaluating the health status of the concrete structure.

[0003] The traditional concrete carbonation depth detection method mainly relies on manual drilling of holes with a certain diameter and depth on the concrete, and then using phenolphthalein reagent for color development, and then measuring the carbonation depth with a measuring tool. This method is not only tedious and inefficient, but also greatly affected by human factors, and the detection accuracy is difficult to guarantee. Therefore, it is necessary to develop a high-efficiency, accurate and simple-to-operate concrete carbonation depth detection device. CONTENT OF THE UTILITY MODEL

[0004] In order to improve the efficiency and accuracy of the detection of the carbonation depth of concrete, the application provides a concrete carbonation depth testing device.

[0005] The concrete carbonation depth testing device provided by the application adopts the following technical scheme:

[0006] A concrete carbonation depth testing device comprises a frame body, a drilling mechanism for drilling holes in concrete and developing the side wall of the hole is arranged on the frame body, and a detection assembly for detecting the developed area on the side wall of the hole is arranged on the frame body.

[0007] A mounting plate is slidably arranged on the frame body along the drilling axis;

[0008] A driving member is arranged on the frame body and used for driving the mounting plate to slide;

[0009] A drill bit is rotatably arranged on the mounting plate through a drill rod and used for drilling holes in concrete;

[0010] A rotary motor is arranged on the mounting plate and used for driving the drill bit to rotate;

[0011] A color development assembly is arranged on the mounting plate, and the color development assembly is used for spraying phenolphthalein reagent on the side wall of the hole and developing the carbonation area;

[0012] A dust suction assembly is arranged on the mounting plate and used for sucking dust in the hole.

[0013] By adopting the above technical scheme, the rotating motor drives the drill bit to rotate, and the driving member drives the installation sliding block to slide downward, so as to drill the concrete floor, and the dust suction assembly discharges the materials and dust generated during drilling. When drilling is completed and the drill bit is retracted, the phenolphthalein reagent is sprayed on the side wall of the drill hole through the color development assembly, so as to develop color on the side wall of the drill hole. Finally, the drill bit returns to the original position, and the developed area on the side wall of the drill hole is detected by the detection assembly, so as to finally complete the detection of the carbonation depth of the concrete, and improve the efficiency and accuracy of the detection of the carbonation depth of the concrete.

[0014] Further, the color development assembly comprises:

[0015] A liquid storage tank is arranged on the mounting plate and used for storing the phenolphthalein reagent;

[0016] A liquid discharge pump is arranged on the mounting plate and used for discharging the reagent in the liquid storage tank;

[0017] A spray head is arranged on the drill rod and communicates with the liquid discharge pump through a connecting assembly.

[0018] By adopting the above technical scheme, the liquid discharge pump pumps out the reagent in the liquid storage tank, and finally discharges the reagent into the spray head through the connecting assembly. The spray head rotates with the drill rod and sprays the reagent on the side wall of the drill hole, so as to facilitate color development on the side wall of the drill hole.

[0019] Further, the connecting assembly comprises:

[0020] A connecting ring is arranged on the mounting plate and abuts against the drill rod in rotation. An annular groove is formed in the side of the connecting ring close to the drill rod. An annular discharge channel is formed in the drill rod and communicates with the inside of the annular groove. The annular discharge channel communicates with the spray head.

[0021] A connecting pipe is arranged on the discharge end of the liquid discharge pump and communicates with the inside of the annular groove.

[0022] By adopting the above technical scheme, the liquid discharge pump pumps the reagent in the liquid storage tank into the connecting pipe, so as to pump the reagent into the annular groove. The annular groove and the annular discharge channel are in rotation communication, so as to discharge the reagent pumped out by the liquid discharge pump into the spray head for spraying.

[0023] Further, the dust suction assembly comprises:

[0024] A baffle is arranged on the mounting plate and used for blocking the channel after the drill bit drills. The baffle, the drill bit and the side wall of the drill hole form a dust removal space.

[0025] An extraction pipe is arranged on the baffle and used for extracting the materials in the dust removal space.

[0026] An air extractor is arranged on the mounting plate and used to provide suction to the material extraction pipe.

[0027] By adopting the above technical scheme, when the air extractor is started, the material extraction pipe extracts the material and dust in the dust removal space, thereby reducing the content of the material and dust in the drilling hole due to drilling, and facilitating subsequent spraying of the reagent on the sidewall of the drilling hole for color development.

[0028] Further, the drill rod sidewall is provided with a placement groove, the spray head is arranged in the placement groove and communicates with the liquid discharge channel, the baffle is slidably provided with a closing ring for closing the placement groove, and the baffle is provided with a first telescopic member for driving the closing ring to slide.

[0029] By adopting the above technical scheme, when the drill bit drills a hole, the first telescopic member is shortened to close the placement groove, thereby reducing the probability of dust entering the placement groove, and when the drilling is completed, the first telescopic member is elongated to open the placement groove, thereby facilitating the spray head to spray the reagent on the sidewall of the drilling hole.

[0030] Further, the frame body is provided with a protective cover, the baffle is slidably arranged in the protective cover, and a dust removal space is formed between the protective cover, the baffle and the drill bit before the baffle enters the drilling hole.

[0031] By adopting the above technical scheme, before the baffle enters the drilling hole, the protective cover replaces the sidewall of the drilling hole to form a dust removal space, thereby facilitating the timely extraction of the material and dust generated during drilling.

[0032] Further, the detection assembly comprises:

[0033] A sliding block is slidably arranged on the frame body through the protective cover;

[0034] A camera is arranged on the sliding block and used to collect data of the color development area in the drilling hole;

[0035] An illuminating lamp is arranged on the sliding block and used to illuminate the drilling hole;

[0036] A second telescopic member is arranged on the frame body and used to drive the sliding block to slide.

[0037] By adopting the above technical scheme, when the drill bit moves out of the drilling hole, the second telescopic member drives the sliding block to slide, thereby moving the camera and the illuminating lamp directly above the drilling hole, thereby facilitating the illuminating lamp to illuminate the drilling hole and the camera to collect data of the color development area in the drilling hole.

[0038] Further, the protective cover side wall is provided with an installation hole through which the sliding block passes, and the sliding block is provided with a sealing block used for sealing the installation hole on one side close to the middle of the protective cover.

[0039] By adopting the above technical scheme, the installation hole is sealed by the sealing block when the drill bit drills a hole, so as to prevent dust from entering the installation hole and reduce the pollution probability of the camera and the illuminating lamp.

[0040] Further, the frame body is provided with a control terminal used for displaying the data collected by the camera after analysis.

[0041] By adopting the above technical scheme, the control terminal is connected with the camera, so as to analyze and calculate the data collected by the camera, and finally display the calculation result.

[0042] In summary, the present application has at least one of the following beneficial technical effects:

[0043] By rotating the drill bit through the rotating motor and driving the installation sliding block to slide downward through the driving member, the concrete floor is drilled, and the material and dust generated during drilling are discharged through the dust suction assembly. When the drilling is completed and the drill bit is retracted, the phenolphthalein reagent is sprayed on the side wall of the drill hole through the spray head rotating with the drill rod, so as to develop color on the side wall of the drill hole. Finally, the drill bit returns to the original position, and the developed area on the side wall of the drill hole is detected through the detection assembly, so as to finally complete the detection of the carbonation depth of the concrete, improve the efficiency and accuracy of the detection of the carbonation depth of the concrete. BRIEF DESCRIPTION OF DRAWINGS

[0044] Figure 1 is a front view of the test device of the present application;

[0045] Figure 2 is a structural schematic view of the test device of the present application, wherein the protective cover is not shown;

[0046] Figure 3 is Figure 1 a sectional view of A-A in

[0047] Figure 4 is Figure 3 an enlarged schematic view of B part in

[0048] Figure 5 is Figure 3 an enlarged schematic view of C part in

[0049] Fig. 1 is a frame body; 11, a protective cover; 111, a mounting hole; 2, a drilling mechanism; 21, a mounting plate; 22, a driving member; 23, a drill bit; 24, a rotary motor; 3, a drill rod; 31, a placing groove; 32, a liquid discharge channel; 4, a color development assembly; 41, a liquid storage tank; 42, a liquid discharge pump; 43, a spray head; 5, a connecting assembly; 51, a connecting ring; 511, an annular groove; 6, a dust suction assembly; 61, a baffle; 611, a sealing ring; 612, a first telescopic member; 62, a suction pipe; 63, a suction fan; 64, a dust removal space; 7, a detection assembly; 71, a sliding block; 72, a camera; 73, an illuminating lamp; 74, a second telescopic member; 75, a sealing block. DETAILED DESCRIPTION

[0050] The following will be described in detail below with reference to the accompanying drawings. Figures 1-5 The present application is further described in detail.

[0051] The present application discloses a concrete carbonation depth testing device.

[0052] Referring to Figure 1 and Figure 2 A concrete carbonation depth testing device, comprising a frame body 1, wherein the frame body 1 is provided with a drilling mechanism 2 for drilling a concrete and developing a color on a side wall of the drilled hole, and the frame body 1 is provided with a detection assembly 7 for detecting a color development area on the side wall of the drilled hole.

[0053] Referring to Figure 1 and Figure 2 The frame body 1 is fixedly installed on the ground by fixing bolts, the drilling mechanism 2 comprises a mounting plate 21, a driving member 22, a drill bit 23, a rotary motor 24, a color development assembly 4 and a dust suction assembly 6, the mounting plate 21 is slidably installed on the frame body 1 along a drilling axis direction; the driving member 22 is arranged on the frame body 1 and is used to drive the mounting plate 21 to slide; the drill bit 23 is rotatably installed on the mounting plate 21 through the drill rod 3 and is used to drill the concrete; the rotary motor 24 is fixedly installed on the mounting plate 21 and is used to drive the drill bit 23 to rotate; the driving member 22 of the present embodiment comprises a lead screw, a guide rod and a driving motor, the lead screw is fixedly installed on the frame body 1, the lead screw is screw-connected with the mounting plate 21, and the lead screw drives the mounting plate 21 to slide on the frame body 1 when the lead screw rotates; the guide rod is fixedly installed on the frame body 1, the guide rod is slidably connected with the mounting plate 21 and is used to guide the sliding of the mounting plate 21, and the driving motor is used to drive the lead screw to rotate so as to drive the mounting plate 21 to slide on the frame body 1.

[0054] Referring to Figure 1 , Figure 3 and Figure 4The color developing assembly 4 is arranged on the mounting plate 21, and is used for spraying the phenolphthalein reagent on the sidewall of the drill hole to develop the carbonized area; the color developing assembly 4 comprises a liquid storage tank 41, a liquid discharge pump 42 and a spray head 43, the liquid storage tank 41 is fixedly installed on the mounting plate 21 and is used for storing the phenolphthalein reagent; the liquid discharge pump 42 is fixedly installed on the mounting plate 21 and is used for discharging the reagent in the liquid storage tank 41; the sidewall of the drill rod 3 is provided with a placing groove 31, and the spray head 43 is fixedly installed in the placing groove 31 and is in communication with the liquid discharge pump 42 through the connecting assembly 5.

[0055] With reference to Figure 1 , Figure 3 and Figure 4 , the connecting assembly 5 comprises a connecting ring 51 and a connecting pipe, the connecting ring 51 is fixedly installed on the mounting plate 21 and rotationally abuts against the drill rod 3, the connecting ring 51 is provided with an annular groove 511 on the side close to the drill rod 3, the drill rod 3 is internally provided with a liquid discharge channel 32 in communication with the inside of the annular groove 511, and the liquid discharge channel 32 is in communication with the spray head 43; the connecting pipe is fixedly installed on the discharge end of the liquid discharge pump 42, and the other end of the connecting pipe is connected with the connecting ring 51 and is in communication with the inside of the annular groove 511.

[0056] With reference to Figure 1 , Figure 2 and Figure 3 , the dust suction assembly 6 is arranged on the mounting plate 21 and is used for sucking dust in the drill hole, the dust suction assembly 6 comprises a baffle 61, a suction pipe 62 and a suction fan 63, the baffle 61 is fixedly installed on the mounting plate 21 and is used for blocking the channel after the drill bit 23 drills the hole, and the baffle 61, the drill bit 23 and the sidewall of the drill hole form a dust removal space 64; the suction pipe 62 is fixedly installed on the baffle 61 and extends into the dust removal space 64 and is used for sucking the material in the dust removal space 64; the suction fan 63 is fixedly installed on the mounting plate 21 and is used for providing suction force to the suction pipe 62; a plurality of groups of suction pipes 62 are installed on the baffle 61 in the embodiment, which facilitates sucking the material in the dust removal space 64, and the baffle 61 and the sidewall of the drill hole have a gap, which facilitates the entry of external gas into the dust removal space 64.

[0057] With reference to Figure 3 and Figure 4The placing groove 31 is located in the dust removal space 64, the baffle 61 is slidably provided with a closing ring 611 for closing the placing groove 31, the closing ring 611 is in rotational abutment with the drill rod 3, the baffle 61 is fixedly provided with a first telescopic piece 612 for driving the closing ring 611 to slide, in order to facilitate the sliding of the closing ring 611, the baffle 61 is fixedly provided with a plurality of guide columns for guiding the closing ring 611; when the drill bit 23 drills a hole, the first telescopic piece 612 is shortened, so that the closing ring 611 closes the placing groove 31, so as to prevent the material in the dust removal space 64 from entering the placing groove 31; when the drill bit 23 finishes drilling the hole and is ready to retract, the first telescopic piece 612 is lengthened, so that the closing ring 611 slides and opens the placing groove 31, so as to facilitate the spray head 43 to spray the phenolphthalein reagent on the side wall of the hole.

[0058] Referring to Figure 3 and Figure 4 , the bracket 1 is provided with a protective cover 11, the baffle 61 is slidably installed in the protective cover 11, when the baffle 61 does not enter the hole, the protective cover 11, the baffle 61 and the concrete ground form a dust removal space 64, so that the material generated before the hole is formed can also be sucked out through the suction pipe 62.

[0059] Referring to Figure 3 and Figure 5 , the detection assembly 7 is used for detecting the color developing area in the hole, the detection assembly 7 comprises a sliding block 71, a camera 72, an illuminating lamp 73 and a second telescopic piece 74, the sliding block 71 is slidably installed on the bracket 1 close to or away from the axis direction of the protective cover 11, the protective cover 11 is provided with a mounting hole 111 for the sliding block 71 to pass through, the sliding block 71 is fixedly provided with a sealing block 75 for closing the mounting hole 111 on one side close to the middle of the protective cover 11, so that when the drill bit 23 starts to drill the concrete, the sealing block 75 is used to block the dust in the protective cover 11 from entering the mounting hole 111; the camera 72 is fixedly installed on the bottom of the sliding block 71, and is used for collecting data of the color developing area in the hole; the illuminating lamp 73 is fixedly installed on the sliding block 71, and is used for illuminating the hole, so as to facilitate the camera 72 to collect data of the color developing area in the hole; the second telescopic piece 74 is fixedly installed on the bracket 1, and is used for driving the sliding block 71 to slide.

[0060] Referring to Figure 3 and Figure 5The control terminal is fixedly installed on the frame body 1 and is used for displaying the data collected by the camera 72 after analysis, and the control terminal is connected with the camera 72, so that the data collected by the camera 72 is analyzed and calculated, and finally the calculation result is transmitted to the display screen installed on the frame body 1. Meanwhile, the control terminal can also store the collected data, which is convenient for subsequent query and analysis.

[0061] Referring to Figures 1-5 Specifically, the frame body 1 is fixedly installed on the measured concrete floor, then the protective cover 11 is abutted against the floor, the second telescopic part 74 is shortened, the sliding block 71 slides in the mounting hole 111, and the sealing block 75 blocks the dust in the protective cover 11 from entering the mounting hole 111, thereby reducing the pollution probability of the camera 72 and the illuminating lamp 73 in the mounting hole 111. Then the rotary motor 24 is started, and the driving part 22 drives the mounting plate 21 to slide downward, so as to drive the drill bit 23 to drill the floor. The air suction machine 63 is started, so as to suck out the materials and dust in the dust removal space 64 through the suction pipe 62, finally realizing the drilling construction. Meanwhile, the dust content in the drilled hole after the construction is completed is less. When the drill bit 23 reaches the set depth for a period of time, the air suction machine 63 is turned off. The first telescopic part 612 is extended, so as to drive the closed sliding block to slide upward, so that the placing groove 31 is opened. Then the liquid discharge pump 42 is started, the rotary motor 24 drives the drill rod 3 to rotate, and the driving part 22 drives the drill bit 23 to move reversely, so as to drive the drill bit 23 to slide out of the drilled hole while the spray head 43 uniformly sprays the phenolphthalein reagent on the sidewall of the drilled hole. When the drill bit 23 is reset to the original position, the second telescopic part 74 is extended, so as to drive the sliding block 71 to slide, finally making the camera 72 and the illuminating lamp 73 located above the drilled hole. The illuminating lamp 73 and the camera 72 are started, so as to collect the data of the developed area in the drilled hole. Finally, the measurement result is displayed after calculation by the control terminal.

[0062] The working principle of the embodiment of the present application is as follows:

[0063] The drill bit 23 is rotated by the rotary motor 24, and the mounting sliding block is driven by the driving part 22 to slide downward, so as to drill the concrete floor. Meanwhile, the dust suction assembly 6 discharges the materials and dust generated during drilling. When the drilling is completed and the drill bit 23 is retracted, the spray head 43 rotating with the drill rod 3 sprays the phenolphthalein reagent on the sidewall of the drilled hole, so as to develop the sidewall of the drilled hole. Finally, the drill bit 23 is reset to the original position, and the developed area on the sidewall of the drilled hole is detected by the detection assembly 7, finally completing the detection of the carbonation depth of the concrete, improving the efficiency and accuracy of the detection of the carbonation depth of the concrete.

[0064] The above are the preferred embodiments of the present application, which do not limit the protection scope of the present application. Therefore, equivalent changes made on the basis of the structure, shape and principle of the present application should be covered within the protection scope of the present application.

Claims

1. A concrete carbonation depth testing device, characterized by: Including frame body (1), be provided with on the frame body (1) for the drilling mechanism (2) for drilling and the color development of drilling sidewall to concrete, be provided with on the frame body (1) for the detection assembly (7) of the colored area on drilling sidewall is detected, the drilling mechanism (2) includes: Mounting plate (21), the mounting plate (21) is slidingly arranged on the frame body (1) along the drilling axis direction; Driving piece (22), the driving piece (22) is arranged on the frame body (1) and is used to drive the mounting plate (21) to slide; Drill bit (23), the drill bit (23) is rotatably arranged on the mounting plate (21) by drill rod (3) and is used to drill concrete; Rotary motor (24), the rotary motor (24) is arranged on the mounting plate (21) and is used to drive the drill bit (23) to rotate; Color development assembly (4), the color development assembly (4) is arranged on the mounting plate (21), and the color development assembly (4) is used to spray phenolphthalein reagent to drilling sidewall and make carbonized area color development; Dust suction assembly (6), the dust suction assembly (6) is arranged on the mounting plate (21) and is used to suck dust in drilling out.

2. A device for testing the carbonation depth of concrete according to claim 1, characterized in that: The color development assembly (4) includes: Liquid storage tank (41), the liquid storage tank (41) is arranged on the mounting plate (21) and is used to store phenolphthalein reagent; Liquid discharge pump (42), the liquid discharge pump (42) is arranged on the mounting plate (21) and is used to discharge reagent in the liquid storage tank (41); Spray head (43), the spray head (43) is arranged on the drill rod (3) and is communicated with the liquid discharge pump (42) through the connecting assembly (5).

3. A device for testing the carbonation depth of concrete according to claim 2, characterized in that: The connecting assembly (5) includes: Connecting ring (51), the connecting ring (51) is arranged on the mounting plate (21) and is rotatably abutted with the drill rod (3), the connecting ring (51) is provided with annular groove (511) on the side close to the drill rod (3), the drill rod (3) is provided with liquid discharge channel (32) communicated with the inside of annular groove (511), and the liquid discharge channel (32) is communicated with the spray head (43); Connecting pipe, the connecting pipe is arranged on the discharge end of the liquid discharge pump (42) and is communicated with the inside of annular groove (511).

4. A device for testing the carbonation depth of concrete according to claim 3, characterized in that: The dust suction assembly (6) includes: Baffle (61), the baffle (61) is arranged on the mounting plate (21) and is used to block the channel after drilling by the drill bit (23), and the baffle (61) forms dust removal space (64) between the drill bit (23) and drilling sidewall; Material extraction pipe (62), the material extraction pipe (62) is arranged on the baffle (61) and is used to extract material in the dust removal space (64); Exhaust fan (63), the exhaust fan (63) is arranged on the mounting plate (21) and is used to provide suction force to the material extraction pipe (62).

5. A device for testing the carbonation depth of concrete according to claim 4, characterized in that: The drill rod (3) is provided with placing groove (31) on the sidewall, the spray head (43) is arranged in the placing groove (31) and is communicated with the liquid discharge channel (32), the baffle (61) is slidingly provided with closing ring (611) for closing the placing groove (31), and the baffle (61) is provided with first telescopic piece (612) for driving the closing ring (611) to slide.

6. A device for testing the carbonation depth of concrete according to claim 4, characterized in that: The frame body (1) is provided with a protective cover (11), the baffle (61) is slidably arranged in the protective cover (11), and a dust removal space (64) is formed between the protective cover (11), the baffle (61) and the drill bit (23) before the baffle (61) enters the drill hole.

7. A device for testing the carbonation depth of concrete according to claim 6, characterized in that: The detection assembly (7) comprises: A sliding block (71) is slidably arranged on the frame body (1) through the protective cover (11); A camera (72) is arranged on the sliding block (71) and is used for collecting data of a color development area in the drill hole; An illuminating lamp (73) is arranged on the sliding block (71) and is used for illuminating the drill hole; A second telescopic member (74) is arranged on the frame body (1) and is used for driving the sliding block (71) to slide.

8. A device for testing the carbonation depth of concrete according to claim 7, characterized in that: An installation hole (111) through which the sliding block (71) passes is formed in the side wall of the protective cover (11), and a sealing block (75) is arranged on one side of the protective cover (11) close to the middle of the protective cover (11) and is used for closing the installation hole (111).

9. A device for testing the carbonation depth of concrete according to claim 7, characterized in that: The frame body (1) is provided with a control terminal used for displaying after analyzing the data collected by the camera (72).