Blank pressing machine for suspension insulator production

Abstract

The utility model discloses a blank pressing machine for suspension insulator production, which comprises a device shell, a blank pressing mechanism and a pressing mechanism, the blank pressing mechanism is arranged on the device shell and the pressing mechanism, the blank pressing mechanism comprises an accommodating groove which is arranged on the device shell and is used for bearing a blank body, and the accommodating groove is used for accommodating the blank body. The downward pressing contact is arranged on the downward pressing mechanism and is used for downward pressing the blank body; and anti-sticking layers for preventing the blank body from sticking are arranged on the inner side of the accommodating groove and the outer side of the downward pressing contact. According to the blank pressing machine for suspension insulator production, the anti-sticking layers are arranged on the inner side of the containing groove and the outer side of the downward pressing contact in the blank pressing mechanism, and the problem that adhesion is generated due to the fact that a blank body is not completely dried is fundamentally solved. In a traditional blank pressing machine, a blank body is often damaged and cannot be formed due to the adhesion condition, but due to the application of the anti-adhesion layer, the success rate of blank body forming is greatly increased, raw material waste caused by adhesion is reduced, the smooth progress of the production progress is guaranteed, and the production cost is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to insulator technical field, concretely is a kind of press machine for suspension insulator production. BACKGROUND

[0002] Insulator production, select high-quality raw materials and handle, after mixing by mud machine, it is formed into blank according to model, blank drying removes water, into kiln sintering obtains performance, again overall quality inspection, cover appearance, insulation and mechanical strength etc., qualified person can be used for electric power transmission, guarantee power grid safe and stable operation.

[0003] Traditional press machine for insulator production will face, in the process of pressing down, since embryo body is not completely dried, it can cause sticking condition to device, lead to damage of embryo body after pressing down, cannot be shaped, when insulator is produced, it will influence production progress and influence raw material waste. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a kind of press machine for suspension insulator production to solve the problems raised in the above background.

[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of press machine for suspension insulator production, comprising:

[0006] Device shell, embryo body mechanism and pressing mechanism;

[0007] The embryo body mechanism is located on the device shell and the pressing mechanism, and the embryo body mechanism includes a containing groove on the device shell for carrying embryo body, and a lower contact for pressing embryo body on the pressing mechanism.

[0008] The inner side of the containing groove and the outer side of the lower contact are both provided with an anti-sticking layer to prevent embryo body from sticking.

[0009] Preferably, the embryo body mechanism further includes a rotating table on the device shell for rotating the containing groove.

[0010] Preferably, the pressing mechanism includes a pressing rod, the pressing rod is provided with a pressing plate for connecting the lower contact, the pressing plate is provided with a limiting rod, and the pressing plate is further provided with a roller.

[0011] Preferably, the roller is used to engage with a track provided on the device shell to limit the pressing plate.

[0012] Preferably, the device shell is further provided with a workbench connected to the containing groove and a top plate.

[0013] Preferably, the top plate is connected with an air pressure machine, a first containing pipe and a second containing pipe, and the air pressure machine and the first containing pipe are connected by a connecting pipe.

[0014] Preferably, the lower pressing rod is arranged in the first containing pipe, and the limiting rod is arranged in the second containing pipe.

[0015] Preferably, a connecting hole is arranged on the top plate, and the number and size of the connecting hole are consistent with the number and size of the first containing pipe and the second containing pipe.

[0016] Compared with the prior art, the utility model has the advantages of:

[0017] The presser foot of the presser machine for production of suspension insulators is provided with an anti-sticking layer on the inner side of the containing groove and the outer side of the lower pressing contact, which fundamentally solves the problem of sticking caused by incomplete drying of the blank body. In the traditional presser machine, sticking often leads to damage of the blank body and failure to form, and the application of the anti-sticking layer greatly improves the success rate of blank body forming, reduces the waste of raw materials caused by sticking, and thus ensures the smooth progress of production progress and reduces production cost.

[0018] During the pressing process of the presser machine for production of suspension insulators, the rotating table can drive the containing groove to rotate, so that the blank body is subjected to more uniform force at each part when being pressed. This not only helps to improve the quality of pressing and make the formed insulator more stable and reliable in structure and performance, but also effectively avoids defects of the blank body caused by uneven local force, and can also have certain effect in subsequent scraping processing.

[0019] The roller in the lower pressing mechanism of the presser machine for production of suspension insulators is engaged with the track on the device housing, which precisely limits the lower pressing plate. During the pressing operation of the blank body, this limiting mechanism can ensure that the lower pressing contact always presses the blank body along the predetermined track, ensuring the stability and precision of the pressing process. Compared with the possible deviation problem of the traditional presser machine, this design significantly improves the precision of pressing, so that the size of the produced insulator is more consistent with the standard requirements, improves the consistency and standardization of the product, and is conducive to the quality control and management of large-scale production. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a side view structure schematic diagram of the utility model;

[0021] Figure 2 It is a formal structure schematic diagram of the utility model;

[0022] Figure 3 It is a formal structure schematic diagram of the utility model Figure 2 Enlarged structure schematic diagram of A in the utility model. Enlarged structure schematic diagram of A in the utility model.

[0023] In the figure: 1, device shell; 11, workbench; 12, top plate; 2, embryo pressing mechanism; 21, rotating table; 22, containing groove; 23, anti-adhesion layer; 24, lower pressing contact; 3, air compressor; 31, connecting pipe; 32, first containing pipe; 33, second containing pipe; 4, lower pressing mechanism; 41, lower pressing rod; 42, limiting rod; 43, lower pressing plate; 44, roller; 45, track. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0025] Embodiment one

[0026] Please refer to Figures 1-3 The present application provides a technical solution: a suspension insulator production embryo pressing machine, comprising: a device shell 1, an embryo pressing mechanism 2 and a lower pressing mechanism 4, the embryo pressing mechanism 2 is arranged on the device shell 1 and the lower pressing mechanism 4, and the lower pressing contact 24 is driven by the lower pressing mechanism 4 to move downward and is inserted into the containing groove 22, so as to extrude the embryo body placed in the containing groove 22, so that the embryo body is formed in the containing groove 22, the embryo pressing mechanism 2 comprises the containing groove 22 arranged on the device shell 1 and used for bearing the embryo body, the containing groove 22 is used for bearing the embryo body, completing the installation of the embryo body and the positioning of the lower pressing contact 24, and ensuring that there is no deviation between the embryo body and the lower pressing contact 24, and the lower pressing contact 24 arranged on the lower pressing mechanism 4 and used for pressing the embryo body, the lower pressing contact 24 is used for moving downward by the lower pressing mechanism 4, and is used for pressing the embryo body in the containing groove 22, so that the embryo body is extruded and formed, the inner side of the containing groove 22 and the outer side of the lower pressing contact 24 are both provided with an anti-adhesion layer 23 for preventing the embryo body from adhering, the material of the anti-adhesion layer 23 is cloth material, before the device is used, water needs to be sprayed in front of the anti-adhesion layer 23, so that the anti-adhesion layer 23 reaches a wet state, then the embryo body is placed in the containing groove 22, the lower pressing contact 24 moves downward, and the embryo body is extruded, since the anti-adhesion layer 23 is in a wet state, the anti-adhesion layer 23 will not adhere to the embryo body.

[0027] In the use of the embryo pressing machine for production of suspension insulator, first, the blank is placed in the accommodating groove 22 on the device shell 1, the accommodating groove 22 provides a stable bearing platform for the embryo and assists in positioning. Then, the lower pressing mechanism 4 is started, and the lower pressing contact 24 is driven to move downward. The lower pressing contact 24 gradually approaches and inserts into the accommodating groove 22, and the embryo in it is pressed to gradually be extruded and formed in the accommodating groove 22. The key is that the inner side of the accommodating groove 22 and the outer side of the lower pressing contact 24 are provided with the release layer 23 of the material. Before the device is used, the release layer 23 is sprayed with water to make it wet. In this way, when the embryo is between the wet release layer 23, even if the embryo is not completely dry, it will not be adhered to the accommodating groove 22 and the lower pressing contact 24, ensuring that the embryo pressing process proceeds smoothly, effectively avoiding problems such as embryo damage and inability to form due to adhesion, ensuring efficient and stable production of insulators, and improving the product qualification rate and production quality.

[0028] Embodiment two

[0029] Please refer to Figure 3 The utility model provides a technical scheme: an embryo pressing machine for production of suspension insulator, the embryo pressing mechanism 2 further includes the rotation table 21 for driving the accommodating groove 22 to rotate which is arranged on the device shell 1, the rotation table 21 is equipped with the rotation shaft, and the workbench 11 is equipped with the rotating motor, and the rotating motor drives the rotation shaft to rotate, and the rotation shaft is connected with the accommodating groove 22, so that the accommodating groove 22 can be driven to rotate, and the embryo is convenient for subsequent processing after being pressed and formed.

[0030] In the use of the embryo pressing machine for production of suspension insulator, the rotation table 21 is internally provided with the rotation shaft, and when the rotating motor on the workbench 11 starts to work, the rotation shaft is driven to rotate, and since the rotation shaft is connected with the accommodating groove 22, the accommodating groove 22 can be driven to rotate. In the actual production process, when the embryo is pressed and formed by the lower pressing contact 24, the rotation table 21 drives the accommodating groove 22 to rotate, so that the embryo can be conveniently converted in angle and position, and subsequent processing operations such as demolding and further fine processing can be facilitated, so that the entire production process of the insulator is more smooth, and the production efficiency and the convenience of product processing are improved.

[0031] Embodiment three,

[0032] Please refer to Figures 1-2This utility model provides a technical solution: a blank pressing machine for producing suspension insulators. The pressing mechanism 4 includes a pressing rod 41. The pressing rod 41 is driven by a pneumatic compressor 3 through a first receiving tube 32 to move downward, thereby driving a pressing plate 43 to press downward. The pressing rod 41 is provided with a pressing plate 43 for connecting a pressing contact 24. The pressing plate 43 is used to drive the pressing contact 24 to move downward, and cooperates with the receiving groove 22 to squeeze the blank downward. The pressing plate 43 is provided with a limiting device. The lever 42, the limiting lever 42, is used to ensure that the lowering lever 41 does not deviate when it drives the lowering plate 43 to press down. The lowering plate 43 is also provided with a roller 44, which rolls on the track 45 to further limit the lowering plate 43. It can also share the downward pressure of the lowering plate 43, making the lowering plate 43 more stable, thereby ensuring that the lowering plate 43 does not deviate. The roller 44 is used to engage with the track 45 provided on the device housing 1 to limit the lowering plate 43.

[0033] When the blank pressing machine for suspension insulator production is used, the pressing rod 41 is driven by the pneumatic compressor 3 to move downwards through the first receiving tube 32, thereby driving the pressing plate 43 to press down. The pressing plate 43 is connected to the pressing contact 24 and can move downwards along with the pressing contact 24. Together with the receiving groove 22, it compresses the blank. The pressing plate 43 can ensure that there is no deviation when the pressing rod 41 drives the pressing plate 43 to press down, ensuring that the pressing action is carried out in the correct direction. The rollers 44 on the pressing plate 43 will roll in the track 45 on the outer shell 1 of the device. On the one hand, it further limits the pressing plate 43, so that it always moves along the predetermined track 45. On the other hand, it can also share the downward pressure borne by the pressing plate 43 when it moves, making the pressing process of the pressing plate 43 more stable and avoiding deviation to the greatest extent. This ensures that the entire pressing operation is completed accurately and stably, which helps to improve the quality of the blank and the reliability of production.

[0034] Example 4

[0035] Please see Figures 1-2 This utility model provides a technical solution: a blank pressing machine for producing suspension insulators, wherein a pneumatic compressor 3, a first receiving tube 32, and a second receiving tube 33 are connected to a top plate 12. The pneumatic compressor 3 is used to drive the second receiving tube 33 through a connecting tube 31. The pneumatic compressor 3 and the first receiving tube 32 are connected by the connecting tube 31, thereby driving the first receiving tube 32. A pressing rod 41 is provided in the first receiving tube 32, which is used to accommodate a limiting rod 42. The limiting rod 42 is provided in the second receiving tube 33 to ensure that the limiting rod 42 can move up and down with space to accommodate it. A connecting hole is provided on the top plate 12 to ensure that the pressing rod 41 and the limiting rod 42 can pass through the top plate 12. The number and size of the connecting holes are consistent with the number and size of the first receiving tube 32 and the second receiving tube 33.

[0036] In use, the pressure machine 3 is connected with the first containing pipe 32 and the second containing pipe 33 through the connecting pipe 31 to drive them to work. Specifically, the pressure machine 3 can exert driving force on the first containing pipe 32 through the connecting pipe 31 to drive the lower pressing rod 41 to move up and down in the first containing pipe 32, thereby providing power for the pressing operation. The second containing pipe 33 is used to contain the limiting rod 42 to provide space for the up and down movement of the limiting rod 42, so that the limiting rod 42 can smoothly move in the second containing pipe 33, thereby better limiting the pressing process and avoiding the deviation of the pressing process. The connecting hole formed in the top plate 12 has a number and size matched with the first containing pipe 32 and the second containing pipe 33, which ensures that the lower pressing rod 41 and the limiting rod 42 can smoothly pass through the top plate 12, so that the parts of the whole pressing mechanism 4 can be orderly matched to ensure the normal development of the pressing action of the pressing machine and the stability of the overall operation, thereby providing a strong guarantee for the pressing production of the suspension insulator.

[0037] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A blanking press for suspension insulator production, characterized by, The application relates to a device for preventing embryo adhesion, which comprises a device shell (1), a embryo pressing mechanism (2) and a pressing mechanism (4). The embryo pressing mechanism (2) is arranged on the device shell (1) and the pressing mechanism (4), and comprises a containing groove (22) arranged on the device shell (1) for carrying embryos and a pressing contact (24) arranged on the pressing mechanism (4) for pressing embryos. The inner side of the containing groove (22) and the outer side of the pressing contact (24) are provided with an anti-adhesion layer (23) for preventing embryo adhesion. The embryo pressing mechanism (2) further comprises a rotating table (21) arranged on the device shell (1) for driving the containing groove (22) to rotate.

2. The blanking press for production of suspension insulators according to claim 1, characterized in that: The pressing mechanism (4) comprises a pressing rod (41), and the pressing rod (41) is provided with a pressing plate (43) for connecting the pressing contact (24), the pressing plate (43) is provided with a limiting rod (42), and the pressing plate (43) is further provided with a roller (44).

3. The blanking press for production of a suspension insulator according to claim 1, characterized in that: The roller (44) is used for engaging with a track (45) arranged on the device shell (1) and limiting the pressing plate (43).

4. The blanking press for production of a suspension insulator according to claim 3, characterized in that: The device shell (1) is further provided with a workbench (11) connected with the containing groove (22) and a top plate (12).

5. The blanking press for production of a suspension insulator according to claim 3, characterized in that: The top plate (12) is connected with an air compressor (3), a first containing pipe (32) and a second containing pipe (33), and the air compressor (3) and the first containing pipe (32) are connected through a connecting pipe (31).

6. The blanking press for production of a suspension insulator according to claim 5, characterized in that: The pressing rod (41) is arranged in the first containing pipe (32), and the limiting rod (42) is arranged in the second containing pipe (33).

7. The blanking press for production of a suspension insulator according to claim 6, characterized in that: The top plate (12) is provided with connecting holes, and the number and size of the connecting holes are consistent with those of the first containing pipe (32) and the second containing pipe (33).

8. The blanking press for production of a suspension insulator according to claim 6, characterized in that: ​

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