Peeling, bolt penetrating and terminal pressing all-in-one machine
By designing an integrated stripping, plugging, and crimping machine for wire cores, the machine achieves automated stripping, sleeve installation, and terminal crimping, solving the problems of low efficiency and high cost in existing wire harness terminal assembly technologies, thereby improving work efficiency and reducing costs.
Patent Information
- Application Number
- CN202422103996.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2034-08-29
AI Technical Summary
Existing wire harness terminal assembly cannot be automated, resulting in low efficiency and high cost.
Design an integrated wire stripping, plugging, and crimping machine, comprising a multi-axis moving mechanism, a wire harness stripping mechanism, a detection mechanism, a cutting mechanism, and a crimping machine, to automate the wire core stripping, sleeve installation, and terminal crimping process.
This improved the assembly efficiency of wire harness terminals and reduced costs.
Smart Images

Figure CN223912039U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of harness terminal assembly equipment especially is stripping and wears the integral machine of pressing terminal. BACKGROUND
[0002] The core of the harness terminal needs to be stripped in the process of processing and assembling, then the sleeve is sleeved on the harness, and finally the terminal is assembled together with the harness by pressure connection. However, the existing assembly of the harness terminal cannot be automatically operated and needs to be completed by manual operation, which not only has low working efficiency but also has high cost. UTILITY MODEL CONTENTS
[0003] The utility model solves the technical problems described in the background art, and provides a stripping and wears the integral machine of pressing terminal. The sleeve support seat is driven by the multi-axis moving mechanism to receive the sleeve and insert it into the harness. The outer skin of the core is stripped by the harness skin stripping mechanism, and whether the sleeve is sleeved is detected by the detection mechanism. The terminal end of the harness without the sleeve is cut off by the cutting mechanism. The terminal is pressure connected on the terminal end of the harness by the pressure connection machine. The utility model improves the assembly efficiency of the harness terminal and saves the cost.
[0004] The utility model solves the technical problems by adopting the following technical scheme:
[0005] A stripping and wears the integral machine of pressing terminal, including machine table, sleeve support seat, harness skin stripping mechanism, multi-axis moving mechanism, harness transfer mechanism, detection mechanism, pressure connection machine, cutting mechanism, the machine table successively installs multi-axis moving mechanism, detection mechanism for detecting whether the sleeve is on the harness, pressure connection machine for pressure connecting the terminal and the harness together, the machine table is installed with the harness transfer mechanism for moving the harness in different stations, the sleeve support seat, the harness skin stripping mechanism, the cutting mechanism for cutting the terminal end are installed on the multi-axis moving mechanism.
[0006] Specifically, the multi-axis moving mechanism includes an X-axis linear module, a Y-axis linear module, an X-axis sliding table air cylinder and a rotary motor. The cylinder body of the X-axis linear module is fixed on the machine table, the sliding seat of the X-axis linear module is fixed on the cylinder body of the Y-axis linear module, the sliding seat of the Y-axis linear module is fixed with the X-axis sliding table air cylinder, the sliding table of the X-axis sliding table air cylinder is rotatably connected with the sleeve support seat, and the sleeve support seat is fixed on the output shaft of the rotary motor.
[0007] Specifically, the harness skin stripping mechanism includes a parallel finger air cylinder, an upper knife, a lower knife and a connecting block. Two connecting blocks are respectively fixed on the two fingers of the parallel finger air cylinder, the upper knife and the lower knife are respectively fixed on the two connecting blocks, and the cylinder body of the parallel finger air cylinder is fixed on the sliding seat of the X-axis linear module.
[0008] Specifically, the cutting mechanism comprises two cutters fixed on two connecting blocks respectively.
[0009] Specifically, the wire harness transferring mechanism comprises a horizontal linear module, a single-rod cylinder, a support, an upper clamping block, a lower clamping block, a flap, a supporting roller and a spring, the cylinder body of the horizontal linear module is fixed on the machine table, the support is fixed on the sliding seat of the horizontal linear module, the flap is hinged to the support, the lower clamping block is fixed on the support, the upper clamping block is fixed at the end of the flap, the spring is connected between the support and the flap, the single-rod cylinder for lifting the flap is fixed on the support, and the supporting roller for supporting the flap is rotatably connected to the machine table.
[0010] Specifically, the detection mechanism is a visual sensor.
[0011] The utility model discloses a kind of stripping and plug-in terminal integrated machine. Sleeve support seat is driven by multi-axis moving mechanism to receive sleeve and insert on wire harness. The outer skin of wire core is stripped by wire harness skin removing mechanism, whether sleeve is detected by detection mechanism. The end of wire harness without sleeve is cut off by cutting mechanism. Terminal is crimped on the end of wire harness by crimping machine. The present application improves the assembly efficiency of wire harness terminal, saves cost. BRIEF DESCRIPTION OF DRAWINGS
[0012] The utility model is further described below in connection with drawings and examples.
[0013] Figure 1 It is the structure schematic diagram of the utility model;
[0014] Figure 2 It is the structure schematic diagram of wire harness skin removing mechanism and multi-axis moving mechanism of the utility model;
[0015] Figure 3 It is the structure schematic diagram of wire harness transferring mechanism of the utility model;
[0016] Figure 1. machine table, 2. sleeve support seat, 3. wire harness skin removing mechanism, 4. multi-axis moving mechanism, 5. wire harness
[0017] transferring mechanism, 6. detection mechanism, 7. crimping machine, 8. cutting mechanism, 31. parallel finger cylinder, 32. upper cutter, 33. lower cutter, 34. connecting block, 41. X-axis linear module, 42. Y-axis linear module,
[0018] 43. X-axis sliding table cylinder, 51. horizontal linear module, 52. single-rod cylinder, 53. support, 54. upper clamping block, 55. lower clamping block, 56. flap, 57. supporting roller. DETAILED DESCRIPTION
[0019] The utility model will be further explained in detail in combination with the drawings. These drawings are all simplified schematic diagrams, and only schematically show the basic structure of the utility model, so they only show the structure related to the utility model.
[0020] Figure 1 It is the structure schematic diagram of the utility model; Figure 2 It is harness skinning mechanism and multi axle removes of the utility model and structure schematic diagram;
[0021] Structure schematic diagram of dynamic mechanism; Figure 3 It is the structure schematic diagram of harness transfer mechanism of the utility model.
[0022] As shown in the accompanying Figure 1 A kind of skinning and pressing terminal integrated machine, including machine table 1, sleeve support seat 2, harness skinning mechanism 3, multi axle moving mechanism 4, harness transfer mechanism 5, detection mechanism 6, crimping machine 7, cutting mechanism 8, the machine table 1 is successively equipped with multi axle moving mechanism 4, detection mechanism 6 for detecting whether there is sleeve on harness, crimping machine 7 for pressing terminal and harness together, and the machine table 1 is equipped with harness transfer mechanism 5 for moving harness in different stations, and the sleeve support seat 2, harness skinning mechanism 3, cutting mechanism 8 for cutting the end of harness are installed on multi axle moving mechanism 4.
[0023] As shown in the accompanying Figure 2 Multi axle moving mechanism 4 includes X-axis linear module 41, Y-axis linear module 42, X-axis sliding table air cylinder 43, rotating motor, the cylinder body of X-axis linear module 41 is fixed on machine table 1, the sliding seat of X-axis linear module 41 is fixed on the cylinder body of Y-axis linear module 42, X-axis sliding table air cylinder 43 is fixed on the sliding seat of Y-axis linear module 42, and the sleeve support seat 2 is rotationally connected on the sliding table of X-axis sliding table air cylinder 43, and the sleeve support seat 2 is fixed on the output shaft of rotating motor.
[0024] When sleeve support seat 2 is to be received sleeve, rotating motor drives sleeve support seat 2 to rotate to vertical state, then Y-axis linear module 42 drives sleeve support seat 2 to move horizontally to the position of placing piece. After sleeve is sleeved on sleeve support seat 2, rotating motor drives sleeve support seat 2 and sleeve to rotate to horizontal state. Finally, X-axis sliding table air cylinder 43 drives sleeve support seat 2 and sleeve to move horizontally forward until sleeve is sleeved on harness.
[0025] Harness skinning mechanism 3 includes parallel finger air cylinder 31, upper knife 32, lower knife 33, connecting block 34, two connecting blocks 34 are respectively fixed on the two fingers of parallel finger air cylinder 31, two connecting blocks 34 are respectively fixed with upper knife 32 and lower knife 33, and the cylinder body of parallel finger air cylinder 31 is fixed on the sliding seat of X-axis linear module 41.
[0026] After the wire core of the wire harness passes between the upper blade 32 and the lower blade 33, the parallel finger cylinder 31 drives the upper blade 32 and the lower blade 33 to close. After the upper blade 32 and the lower blade 33 cut open the wire core sheath, the X-axis linear module 41 drives the upper blade 32 and the lower blade 33 to move backward, so that the wire core sheath can be peeled off from the wire core.
[0027] The cutting mechanism 8 includes two cutters, which are respectively fixed on two connecting blocks 34.
[0028] As attached Figure 3 As shown, the wire harness transfer mechanism 5 includes a horizontal linear module 51, a single-rod cylinder 52, a bracket 53, an upper clamping block 54, a lower clamping block 55, a rocker plate 56, a support roller 57, and a spring. The cylinder body of the horizontal linear module 51 is fixed on the machine base 1. The bracket 53 is fixed on the slide of the horizontal linear module 51. The rocker plate 56 is hinged on the bracket 53. The lower clamping block 55 is fixed on the bracket 53. The upper clamping block 54 is fixed at the end of the rocker plate 56. A spring connects the bracket 53 and the rocker plate 56. The single-rod cylinder 52 for lifting the rocker plate 56 is fixed on the bracket 53. The support roller 57 for supporting the rocker plate 56 is rotatably connected to the machine base 1.
[0029] When the piston rod of the single-rod cylinder 52 is not extended, the rocker arm 56 is pulled up by the spring, and the upper clamping block 54 and the lower clamping block 55 open. When the wire harness passes between the upper clamping block 54 and the lower clamping block 55, the piston rod of the single-rod cylinder 52 drives the piston rod to rise, pushing the rocker arm 56 upward, causing the upper clamping block 54 to rotate downward until the upper clamping block 54 and the lower clamping block 55 clamp the wire harness. After the horizontal linear module 51 drives the tail end of the rocker arm 56 to adhere to the support roller 57, the support roller 57 can support the rocker arm 56, so that the upper clamping block 54 and the lower clamping block 55 continue to hold the wire harness.
[0030] The detection unit 6 uses a visual sensor.
[0031] The working method of this application is as follows: First, the wire harness is placed on the wire harness transfer mechanism 5. After the upper clamping block 54 and the lower clamping block 55 clamp and fix the wire harness, the wire harness is moved to the wire harness stripping mechanism 3. The multi-axis moving mechanism 4 drives the wire harness stripping mechanism 3 to move horizontally forward until the wire harness passes through the wire harness stripping mechanism 3. Then, the wire harness stripping mechanism 3 cuts the outer sheath of the wire core and moves horizontally in the opposite direction to peel the outer sheath off the wire core. Next, the upper blade 32 and the lower blade 33 cut the ends of the two stripped wire cores flush.
[0032] Then the multi-axis moving mechanism 4 drives the sleeve support seat 2 to sleeve the sleeve on the core. Then the wire harness transfer mechanism 5 moves the wire harness horizontally to the detection mechanism 6, the detection mechanism 6 transmits image information to the PLC, and the PLC judges whether the wire harness is sleeved with the sleeve. If it is detected that the sleeve is not installed, the core is moved to the cutting mechanism 8 to cut the core. If it is detected that the sleeve is installed, the core end is moved to the crimping machine 7 to crimp the core and the terminal together.
[0033] The above is the ideal embodiment according to the utility model, through the above description, the related staff can make various changes and modifications without deviating from the technical idea of the utility model. The technical scope of the utility model is not limited to the content in the specification, and the technical scope must be determined according to the scope of claims.
Claims
1. A stripping, pinching, and crimping terminal integrated machine, characterized in that, The utility model relates to a kind of wire harness processing machine, including machine table (1), sleeve support seat (2), wire harness skinning mechanism (3), multi-axis moving mechanism (4), wire harness transfer mechanism (5), detection mechanism (6), crimping machine (7), cutting mechanism (8), the machine table (1) is sequentially installed with multi-axis moving mechanism (4), for detecting wire harness sleeve detection mechanism (6) whether there is, for the terminal and wire harness are crimped together crimping machine (7), wire harness transfer mechanism (5) for moving wire harness in different stations is installed on the machine table (1), sleeve support seat (2), wire harness skinning mechanism (3) are installed on multi-axis moving mechanism (4), for cutting wire harness end cutting mechanism (8).
2. The stripping and press terminal integrated machine according to claim 1, characterized in that: The utility model relates to a kind of wire harness processing machine, including machine table (1), sleeve support seat (2), wire harness skinning mechanism (3), multi-axis moving mechanism (4), wire harness transfer mechanism (5), detection mechanism (6), crimping machine (7), cutting mechanism (8), the machine table (1) is sequentially installed with multi-axis moving mechanism (4), for detecting wire harness sleeve detection mechanism (6) whether there is, for the terminal and wire harness are crimped together crimping machine (7), wire harness transfer mechanism (5) for moving wire harness in different stations is installed on the machine table (1), sleeve support seat (2), wire harness skinning mechanism (3) are installed on multi-axis moving mechanism (4), for cutting wire harness end cutting mechanism (8).
3. The stripping and terminal pressing machine of claim 1, wherein: The utility model relates to a kind of wire harness processing machine, including machine table (1), sleeve support seat (2), wire harness skinning mechanism (3), multi-axis moving mechanism (4), wire harness transfer mechanism (5), detection mechanism (6), crimping machine (7), cutting mechanism (8), the machine table (1) is sequentially installed with multi-axis moving mechanism (4), for detecting wire harness sleeve detection mechanism (6) whether there is, for the terminal and wire harness are crimped together crimping machine (7), wire harness transfer mechanism (5) for moving wire harness in different stations is installed on the machine table (1), sleeve support seat (2), wire harness skinning mechanism (3) are installed on multi-axis moving mechanism (4), for cutting wire harness end cutting mechanism (8).
4. The stripping and terminal pressing integrated machine according to claim 3, characterized in that: The utility model relates to a kind of wire harness processing machine, including machine table (1), sleeve support seat (2), wire harness skinning mechanism (3), multi-axis moving mechanism (4), wire harness transfer mechanism (5), detection mechanism (6), crimping machine (7), cutting mechanism (8), the machine table (1) is sequentially installed with multi-axis moving mechanism (4), for detecting wire harness sleeve detection mechanism (6) whether there is, for the terminal and wire harness are crimped together crimping machine (7), wire harness transfer mechanism (5) for moving wire harness in different stations is installed on the machine table (1), sleeve support seat (2), wire harness skinning mechanism (3) are installed on multi-axis moving mechanism (4), for cutting wire harness end cutting mechanism (8).
5. The stripping and press terminal integrated machine of claim 1, wherein: The utility model relates to a kind of wire harness processing machine, including machine table (1), sleeve support seat (2), wire harness skinning mechanism (3), multi-axis moving mechanism (4), wire harness transfer mechanism (5), detection mechanism (6), crimping machine (7), cutting mechanism (8), the machine table (1) is sequentially installed with multi-axis moving mechanism (4), for detecting wire harness sleeve detection mechanism (6) whether there is, for the terminal and wire harness are crimped together crimping machine (7), wire harness transfer mechanism (5) for moving wire harness in different stations is installed on the machine table (1), sleeve support seat (2), wire harness skinning mechanism (3) are installed on multi-axis moving mechanism (4), for cutting wire harness end cutting mechanism (8).
6. The stripping and terminal pressing machine of claim 1, wherein: The utility model relates to a kind of wire harness processing machine, including machine table (1), sleeve support seat (2), wire harness skinning mechanism (3), multi-axis moving mechanism (4), wire harness transfer mechanism (5), detection mechanism (6), crimping machine (7), cutting mechanism (8), the machine table (1) is sequentially installed with multi-axis moving mechanism (4), for detecting wire harness sleeve detection mechanism (6) whether there is, for the terminal and wire harness are crimped together crimping machine (7), wire harness transfer mechanism (5) for moving wire harness in different stations is installed on the machine table (1), sleeve support seat (2), wire harness skinning mechanism (3) are installed on multi-axis moving mechanism (4), for cutting wire harness end cutting mechanism (8). The utility model relates to a kind of wire harness processing machine, including machine table (1), sleeve support seat (2), wire harness skinning mechanism (3), multi-axis moving mechanism (4), wire harness transfer mechanism (5), detection mechanism (6), crimping machine (7), cutting mechanism (8), the machine table (1) is sequentially installed with multi-axis moving mechanism (4), for detecting wire harness sleeve detection mechanism (6) whether there is, for the terminal and wire harness are crimped together crimping machine (7), wire harness transfer mechanism (5) for moving wire harness in different stations is installed on the machine table (1), sleeve support seat (2), wire harness skinning mechanism (3) are installed on multi-axis moving mechanism (4), for cutting wire harness end cutting mechanism (8).