Yeast wastewater pretreatment equipment

By designing a yeast wastewater pretreatment device and adopting a limiting component and a multi-layer filter system, the problem of water pollution caused by untreated yeast wastewater discharge was solved, and effective solid-liquid separation and filtration were achieved, thus improving environmental quality.

CN223914912UActive Publication Date: 2026-02-17JIANGSU BAILIXIN MASCH MFG CO LTD
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Patent Information

Application Number
CN202520529586.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2026-02-17
Estimated Expiration
2035-03-25

AI Technical Summary

Technical Problem

The direct discharge of untreated wastewater generated during yeast production can lead to water pollution and air quality deterioration, affecting ecological balance and the living environment of residents.

Method used

A yeast wastewater pretreatment device was designed, including a limiting component, a filtering component, a lifting mechanism, a driving mechanism, a drainage component, and a storage mechanism. The device achieves stable filtration and solid-liquid separation of yeast wastewater through a multi-layer filter screen and a mechanical transmission system.

Benefits of technology

It effectively removes most impurities from yeast wastewater, improves filtration efficiency, achieves solid-liquid separation, prevents water pollution, and improves air quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of yeast wastewater, and particularly relates to yeast wastewater pretreatment equipment which comprises a treatment chamber, a limiting assembly is arranged on the inner wall of the treatment chamber, a filtering assembly is arranged on the inner wall of the treatment chamber, a lifting mechanism is arranged on the inner wall of the treatment chamber, a driving mechanism is arranged on one side of the top of the treatment chamber, and a drainage assembly is arranged on one side of the treatment chamber. And a fixed bottom plate and a limiting long rod are matched for use, so that the first filter screen can be always kept stable during ascending, and the condition of shaking or inclining of the first filter screen is prevented.
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Description

Technical Field

[0001] This utility model belongs to the field of yeast wastewater technology, specifically a yeast wastewater pretreatment device. Background Technology

[0002] In the modern biotechnology industry, yeast, as an important microorganism, is widely used in various fields such as food, brewing, medicine, and feed. With the continuous expansion of yeast production scale and the sustained growth of market demand, the yeast industry has developed rapidly. However, the yeast production process generates a large amount of wastewater, which has a complex composition, containing high concentrations of organic matter, nitrogen, phosphorus, sulfates, and yeast cells.

[0003] Direct discharge of untreated yeast wastewater not only severely pollutes aquatic environments, leading to eutrophication, excessive algae growth, and disruption of the aquatic ecosystem, but also consumes large amounts of dissolved oxygen, causing aquatic organisms to die from oxygen deprivation. Furthermore, high concentrations of organic wastewater can produce a pungent odor, affecting surrounding air quality and the living environment of residents.

[0004] Therefore, this utility model provides a yeast wastewater pretreatment device. Utility Model Content

[0005] To overcome the shortcomings of existing technologies and solve at least one of the problems mentioned in the background technology, a yeast wastewater pretreatment device is proposed.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: A yeast wastewater pretreatment device of this utility model includes a treatment chamber; the inner wall of the treatment chamber is provided with a limiting component, a filter component, a lifting mechanism, a driving mechanism, a drainage component, and a storage mechanism; the limiting component includes a fixed base plate and limiting rods; two sets of fixed base plates are fixedly installed on both sides of the inner wall of the treatment chamber; several sets of limiting rods are horizontally fixedly installed on the top of the fixed base plate; the cooperation of the fixed base plate and the limiting rods ensures that the first filter screen remains stable during ascent, preventing it from shaking or tilting, and guaranteeing stable ascent of the first filter screen.

[0007] Preferably, the filtration assembly includes a first filter and a second filter. The first filter is slidably installed on the inner wall of the processing chamber, located on top of the fixed base plate and movably connected to the fixed base plate. The first filter is slidably installed on the surface of the limiting rod. The second filter is fixedly installed on the inner wall of the processing chamber, located below the first filter. In this design, the first filter can filter out larger impurities in the yeast wastewater, ensuring that the impurities in the wastewater are fully screened out. The second filter can perform secondary filtration on the yeast wastewater, filtering out the vast majority of impurities, further ensuring treatment efficiency.

[0008] Preferably, the lifting mechanism includes a toothed plate, a shaft bracket, a drive shaft, and a drive gear. The toothed plate is slidably mounted on one side of the inner wall of the processing chamber, and the side of the toothed plate away from the processing chamber is fixedly mounted to the first filter screen. The shaft bracket is fixedly mounted on the top of the processing chamber near the toothed plate, and the inner wall of the shaft bracket is rotatably mounted to the drive shaft. One end of the drive shaft is fixedly mounted to the drive gear, and the drive gear meshes with the toothed plate. In this design, the cooperation between the toothed plate and the drive gear enables the lifting and lowering of the first filter screen through the rotation of the drive shaft, allowing the user to quickly clean the first filter screen and improve filtration efficiency. The cooperation between the shaft bracket and the drive shaft enables the transmission function.

[0009] Preferably, the drive mechanism includes a support frame, a motor, a worm gear, and a worm. The support frame is fixedly installed on the top of the processing chamber near the shaft frame. The inner wall of the support frame is fixedly installed with the motor. The output end of the motor is fixedly installed with the worm. The worm gear is fixedly installed on the end of the transmission shaft away from the drive gear. The worm gear meshes with the worm. In this design, the cooperation between the support frame and the motor can drive the worm to rotate, which in turn drives the worm gear to rotate. At the same time, the worm gear and the worm can achieve a self-locking function, so that the first filter screen can be suspended at any height, and the first filter screen can also be removed.

[0010] Preferably, the drainage assembly includes an outlet pipe and a water pump. The outlet pipe is fixedly installed on one side of the treatment chamber, and the water pump is fixedly installed on the side of the treatment chamber near the outlet pipe. The input end of the water pump is fixedly installed with the outlet pipe. In this scheme, the combined use of the outlet pipe and the water pump can draw out the relatively clean water after sedimentation inside the treatment chamber, so that the yeast wastewater inside the treatment chamber can achieve solid-liquid separation.

[0011] Preferably, the storage mechanism includes a storage box, a baffle, a handle, and a sealing strip. The storage box is slidably installed on the bottom of the inner wall of the processing chamber. One side of the storage box is fixedly installed to the baffle, the side of the baffle away from the storage box is fixedly installed to the handle, and the top of the baffle is fixedly installed to the sealing strip. In this design, the combined use of the storage box, baffle, and handle can store unfilterable sediments in the settled yeast wastewater. After the water pump extracts the water, the user can quickly remove and process the sediments. The sealing strip can provide a seal for the baffle, so that water inside the processing chamber will not leak when the baffle is closed.

[0012] The beneficial effects of this utility model are as follows:

[0013] 1. The yeast wastewater pretreatment equipment of this utility model, through the setting of a fixed base plate and a limiting rod, enables the first filter screen to remain stable during its ascent, preventing it from shaking or tilting, and ensuring that the first filter screen rises stably.

[0014] 2. The yeast wastewater pretreatment equipment of this utility model, through the setting of a first filter and a second filter, enables the first filter to filter out larger impurities in the yeast wastewater, so that the impurities in the wastewater can be fully screened out, and the second filter can perform secondary filtration of the yeast wastewater and filter out the vast majority of impurities, further ensuring treatment efficiency. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings.

[0016] Figure 1 This is a front perspective view of the present invention;

[0017] Figure 2 This is a sectional view of the present invention;

[0018] Figure 3 yes Figure 2 Enlarged view of a portion of point A in the middle;

[0019] Figure 4 yes Figure 2 Enlarged view of a section at point B in the middle;

[0020] Figure 5 yes Figure 2 Enlarged view of a section at point C.

[0021] Legend:

[0022] 1. Processing chamber; 2. Limiting assembly; 21. Fixed base plate; 22. Limiting rod; 3. Filtering assembly; 31. First filter screen; 32. Second filter screen; 4. Lifting mechanism; 41. Toothed plate; 42. Shaft bracket; 43. Drive shaft; 44. Drive gear; 5. Drive mechanism; 51. Support frame; 52. Motor; 53. Worm gear; 54. Worm; 6. Drainage assembly; 61. Water outlet pipe; 62. Water pump; 7. Storage mechanism; 71. Storage box; 72. Baffle; 73. Handle; 80. Sealing strip. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0024] Specific implementation examples are given below.

[0025] like Figures 1 to 5As shown in the embodiment of this utility model, a yeast wastewater pretreatment device includes a treatment chamber 1; a limiting component 2 is provided on the inner wall of the treatment chamber 1, a filter component 3 is provided on the inner wall of the treatment chamber 1, a lifting mechanism 4 is provided on the inner wall of the treatment chamber 1, a driving mechanism 5 is provided on one side of the top of the treatment chamber 1, a drainage component 6 is provided on one side of the treatment chamber 1, and a storage mechanism 7 is provided at the bottom of the inner wall of the treatment chamber 1; the limiting component 2 includes a fixed base plate 21 and a limiting rod 22, two sets of fixed base plates 21 are provided, and the two sets of fixed base plates 21 are fixedly installed on both sides of the inner wall of the treatment chamber 1, and several sets of limiting rods 22 are provided. Several sets of limiting rods 22 are horizontally fixedly installed on the top of the fixed base plate 21; the filter assembly 3 includes a first filter screen 31 and a second filter screen 32. The first filter screen 31 is slidably installed on the inner wall of the processing chamber 1. The first filter screen 31 is located on the top of the fixed base plate 21 and is movably connected to the fixed base plate 21. The first filter screen 31 is slidably installed on the surface of the limiting rods 22. The second filter screen 32 is fixedly installed on the inner wall of the processing chamber 1. The second filter screen 32 is located below the first filter screen 31. The lifting mechanism 4 includes a toothed plate 41, a shaft frame 42, a drive shaft 43, and a drive gear 44. The toothed plate 41 is slidably installed on one side of the inner wall of the processing chamber 1. The toothed plate 41 is located away from the... One side of the processing chamber 1 is fixedly installed with the first filter screen 31. The shaft bracket 42 is fixedly installed on the top of the processing chamber 1 near the toothed plate 41. The inner wall of the shaft bracket 42 is rotatably installed with the drive shaft 43. One end of the drive shaft 43 is fixedly installed with the drive gear 44, which meshes with the toothed plate 41. The drive mechanism 5 includes a support frame 51, a motor 52, a worm gear 53, and a worm 54. The support frame 51 is fixedly installed on the top of the processing chamber 1 near the shaft bracket 42. The inner wall of the support frame 51 is fixedly installed with the motor 52. The output end of the motor 52 is fixedly installed with the worm 54. The worm gear 53 is fixedly installed on the drive shaft 43 away from the drive gear 44. Driven at one end, the worm gear 53 meshes with the worm 54. The drainage assembly 6 includes a water outlet pipe 61 and a water pump 62. The water outlet pipe 61 is fixedly installed on one side of the processing chamber 1, and the water pump 62 is fixedly installed on the side of the processing chamber 1 near the water outlet pipe 61. The input end of the water pump 62 is fixedly installed with the water outlet pipe 61. The storage mechanism 7 includes a storage box 71, a baffle 72, a handle 73, and a sealing strip 80. The storage box 71 is slidably installed on the bottom of the inner wall of the processing chamber 1. One side of the storage box 71 is fixedly installed with the baffle 72. The side of the baffle 72 away from the storage box 71 is fixedly installed with the handle 73. The top of the baffle 72 is fixedly installed with the sealing strip 80.

[0026] like Figures 1 to 5As shown, the cooperation between the fixed base plate 21 and the limiting rod 22 ensures that the first filter screen 31 remains stable during its ascent, preventing it from shaking or tilting. This ensures stable ascent of the first filter screen 31, which filters out larger impurities in the yeast wastewater, allowing for thorough screening. The second filter screen 32 performs secondary filtration on the yeast wastewater, removing the vast majority of impurities and further enhancing processing efficiency. The cooperation between the toothed plate 41 and the drive tooth 44 enables the first filter screen 31 to rise and fall via the rotation of the drive shaft 43, allowing users to quickly clean the first filter screen 31 and improving filtration efficiency. The cooperation between the shaft frame 42 and the drive shaft 43 enables transmission. The cooperation between the support frame 51 and the motor 52... The worm gear 54 is driven to rotate, which in turn drives the worm wheel 53 to rotate. At the same time, the worm wheel 53 and the worm gear 54 can achieve a self-locking function, so that the first filter screen 31 can be suspended at any height. The first filter screen 31 can also be removed. The water outlet pipe 61 and the water pump 62 work together to draw out the relatively clean water after sedimentation inside the treatment chamber 1, so that the yeast wastewater inside the treatment chamber 1 can achieve solid-liquid separation. The storage box 71, baffle 72 and handle 73 work together to store the sediment that cannot be filtered in the settled yeast wastewater. After the water pump 62 draws out the water, the user can quickly take out and process the sediment. The sealing strip 80 can provide a seal for the baffle 72, so that the water inside the treatment chamber 1 will not leak when the baffle 72 is closed.

[0027] Working principle: During operation, the processing chamber 1 is first placed on a flat surface, and then the yeast wastewater is poured into the processing chamber 1. When the yeast wastewater enters the processing chamber 1, the first filter screen 31 filters out the larger impurities. Then, the second filter screen 32 performs a second filtration to keep the yeast wastewater relatively clean. When the yeast wastewater flows to the bottom of the inner wall of the processing chamber 1, it is left to stand for about 30 minutes to allow the impurities in the wastewater to settle in the storage box 71. After sedimentation, the water pump 62 is started to pump the clean water that has settled out of the processing chamber 1. Then, the user pulls the handle 73 to pull out the baffle 72 and the storage box 71, and pours out the waste that has settled inside the storage box 71. When it is necessary to clean the first filter screen 31, the motor 52 is started to drive the worm gear 54 to rotate. The rotation of the worm gear 54 will drive the worm wheel 53 to rotate. The rotation of the worm wheel 53 will drive the transmission shaft 43 to rotate. The rotation of the transmission shaft 43 will cause the active gear 44 to rotate. When the active gear 44 rotates, it can make the tooth plate 41 rise. When the tooth plate 41 rises, the first filter screen 31 will move synchronously with it and slide on the surface of the limiting rod 22.

[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A yeast wastewater pre-treatment apparatus comprising a treatment chamber (1); characterized in that: The inner wall of the processing chamber (1) is provided with a limiting component (2), the inner wall of the processing chamber (1) is provided with a filtering component (3), the inner wall of the processing chamber (1) is provided with a lifting mechanism (4), one side of the top of the processing chamber (1) is provided with a driving mechanism (5), one side of the processing chamber (1) is provided with a drainage component (6), and the bottom of the inner wall of the processing chamber (1) is provided with a storage mechanism (7).

2. The yeast wastewater pretreatment apparatus according to claim 1, characterized by: The limiting component (2) comprises a fixed bottom plate (21) and a limiting long rod (22), the fixed bottom plate (21) is provided with two groups, the two groups of fixed bottom plates (21) are fixedly installed on the two sides of the inner wall of the processing chamber (1), and the limiting long rod (22) is provided with a plurality of groups, and the plurality of groups of limiting long rods (22) are transversely fixedly installed on the top of the fixed bottom plate (21).

3. A yeast wastewater pretreatment apparatus according to claim 2, characterized by: The filtering component (3) comprises a first filter screen (31) and a second filter screen (32), the first filter screen (31) is slidably installed on the inner wall of the processing chamber (1), the first filter screen (31) is located on the top of the fixed bottom plate (21) and is movably connected with the fixed bottom plate (21), the first filter screen (31) is slidably installed on the surface of the limiting long rod (22), and the second filter screen (32) is fixedly installed on the inner wall of the processing chamber (1) and located below the first filter screen (31).

4. The apparatus for the pretreatment of yeast wastewater according to claim 3, characterized in that: The lifting mechanism (4) comprises a toothed plate (41), an axle bracket (42), a transmission shaft (43) and a driving tooth (44), the toothed plate (41) is slidably installed on one side of the inner wall of the processing chamber (1), one side of the toothed plate (41) away from the processing chamber (1) is fixedly installed with the first filter screen (31), the axle bracket (42) is fixedly installed on one side of the top of the processing chamber (1) close to the toothed plate (41), the inner wall of the axle bracket (42) is rotatably installed with the transmission shaft (43), one end of the transmission shaft (43) is fixedly installed with the driving tooth (44), and the driving tooth (44) is engaged with the toothed plate (41).

5. A yeast wastewater pretreatment apparatus according to claim 4, characterized by: The driving mechanism (5) comprises a support frame (51), a motor (52), a worm gear (53) and a worm shaft (54), the support frame (51) is fixedly installed on one side of the top of the processing chamber (1) close to the axle bracket (42), the inner wall of the support frame (51) is fixedly installed with the motor (52), the output end of the motor (52) is fixedly installed with the worm shaft (54), the worm gear (53) is fixedly installed on the driving end of the transmission shaft (43) away from the driving tooth (44), and the worm gear (53) is engaged with the worm shaft (54).

6. The apparatus for the pretreatment of yeast wastewater according to claim 1, characterized in that: The drainage component (6) comprises a water outlet pipe (61) and a water pump (62), the water outlet pipe (61) is fixedly installed on one side of the processing chamber (1), and the water pump (62) is fixedly installed on one side of the processing chamber (1) close to the water outlet pipe (61).

7. The apparatus for the pretreatment of yeast wastewater according to claim 1, characterized in that: The storage mechanism (7) comprises a storage box (71), a baffle (72), a handle (73) and a sealing rubber strip (80), the storage box (71) is slidingly installed at the bottom of the inner wall of the processing chamber (1), one side of the storage box (71) is fixedly installed with the baffle (72), the side, away from the storage box (71), of the baffle (72) is fixedly installed with the handle (73), and the top of the baffle (72) is fixedly installed with the sealing rubber strip (80).