Efficient full-automatic scrap filtering device
By designing a highly efficient fully automatic debris filtration device, the problem of cooling water blockage was solved, achieving efficient filtration and resource recycling of cooling water, and improving the operational stability and maintenance efficiency of the equipment.
Patent Information
- Application Number
- CN202520178416.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-05
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-02-05
AI Technical Summary
In existing technologies, cooling water is prone to clogging in the filter screen, leading to a decrease in filtration efficiency. Furthermore, the filter screen is difficult to disassemble and install, affecting equipment maintenance efficiency and operational stability.
A highly efficient fully automatic debris filtration device was designed, including a sedimentation tank, a filter cartridge, a clean water transfer tank, a wastewater filter tank, and a debris removal component. Through the synergistic effect of sedimentation, filtration, rinsing, and recycling, the device achieves efficient purification of cooling water.
This ensures stable filtration efficiency of cooling water, reduces equipment maintenance difficulty, and achieves water quality stability and resource recycling.
Smart Images

Figure CN223914917U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of water filtration, in particular to a high-efficiency full-automatic scrap filtering device. BACKGROUND
[0002] An underwater pelletizer is a device used for processing high-molecular polymers, mainly used for cooling and cutting molten polymers into particles underwater. The water chamber is one of the core components of the underwater pelletizer, and its main function is to provide a cooling and conveying environment for the pelletizing process. The lower part of the water chamber is provided with a water inlet, and the upper part is provided with a drainage hole. Cooling water circulates through these channels, taking away the heat generated during the pelletizing process.
[0003] During the operation of the underwater pelletizer, the cooling water in the water chamber needs to be filtered to ensure the stability of the pelletizing process and the quality of the pellets. Currently, a filter screen is usually built into the cooling water conveying pipeline before the cooling water enters the pelletizer, and the cooling water is preliminarily filtered through the filter screen.
[0004] However, when filtering impurities in the cooling water through the filter screen, the impurities in the cooling water are easy to block the mesh holes of the filter screen, thereby affecting the filtering efficiency of the filter screen. Since the filter screen is built into the pipeline, it is difficult to disassemble and assemble, which makes it very inconvenient to clean the filter screen, thereby affecting the maintenance efficiency and operation stability of the equipment. CONTENT OF THE INVENTION
[0005] In order to improve the working stability of the filtering equipment, the application provides a high-efficiency full-automatic scrap filtering device.
[0006] The high-efficiency full-automatic scrap filtering device provided by the application adopts the following technical scheme:
[0007] A high-efficiency full-automatic scrap filtering device, comprising a sedimentation tank, a filter cartridge, a clean water transfer tank, a sewage filter tank and a impurity removal assembly, wherein:
[0008] The inside of the sedimentation tank is connected to the cooling water through a water supply pipe;
[0009] The water inlet of the filter cartridge is in communication with the sedimentation tank;
[0010] The clean water transfer tank and the water outlet of the filter cartridge are in communication;
[0011] The sewage filter tank is located below the filter cartridge.
[0012] Optionally, a plurality of water outlets are arranged on the top of one side of the sedimentation tank, and the filter cartridge is horizontally arranged below the water outlets.
[0013] Optionally, the sediment tank is provided with a placement groove near the position of the filter cartridge, the filter cartridge is partially placed in the placement groove, and the center line position of the filter cartridge is located on the center line of the placement groove near the side of the sediment tank.
[0014] Optionally, the sediment tank is provided with a placement groove near the position of the filter cartridge, the filter cartridge is partially placed in the placement groove, and the center line position of the filter cartridge is located on the center line of the placement groove near the side of the sediment tank.
[0015] Optionally, the outer wall cleaning part comprises a mounting seat and an elastic cleaning block, wherein:
[0016] The mounting seat is arranged on the sewage filter tank;
[0017] The elastic cleaning block is arranged on the mounting seat, and the cleaning side of the elastic cleaning block is in contact with the outer wall of the filter cartridge.
[0018] Optionally, the filter hole flushing part comprises a flushing pipe and a flushing nozzle, wherein:
[0019] The flushing pipe is arranged inside the filter cartridge, the end of the flushing pipe penetrates the end of the filter cartridge, and the flushing pipe is rotationally connected with the filter cartridge;
[0020] The flushing nozzle is in communication with the flushing pipe.
[0021] Optionally, the filter cartridge is rotated around the filter cartridge axis direction by a first power source, the first power source comprises a driven disc, a driving disc and a motor, wherein:
[0022] The driven disc is arranged on the end of the filter cartridge;
[0023] The driving disc and the driven disc are in transmission connection;
[0024] The motor shaft of the motor is fixedly connected with the driving disc.
[0025] Optionally, the water outlet of the sewage filter tank is in communication with the water supply pipe, and the water supply pipe is provided with a water pump.
[0026] Optionally, the sewage filter tank is provided with an opening at the top, and the sewage filter tank is provided with a water scraping assembly.
[0027] Optionally, the water scraping assembly comprises a conveying belt and a scraper, wherein:
[0028] The conveying belt is moved by a second power source;
[0029] The scraper is arranged on the outer wall of the conveying belt.
[0030] To sum up, the present application includes at least one of the following beneficial technical effects:
[0031] 1. The cooling water first enters the sediment tank through the water supply pipe, and large particle impurities are removed through preliminary sedimentation and filtration. When the liquid level reaches a certain height, the cooling water overflows through the water outlet hole at the top of the sediment tank and uniformly flows into the horizontally placed filter cylinder. During the rotation of the filter cylinder, the cooling water is further filtered through the filter holes inside the filter cylinder, and the filtered clean water flows into the clean water transfer tank, while the impurities adhere to the outer wall of the filter cylinder. At this time, the outer wall cleaning part of the impurity removal assembly uses the elastic cleaning block to scrape off the adhering impurities, and the filter hole flushing part flushes from the inside to the outside through the flushing pipe and the spray head, ensuring the smoothness of the filter hole. Part of the cooling water that does not enter the filter cylinder flows outside the cylinder, flushing the impurities on the outer wall and carrying them into the sewage filter tank below. The sewage filter tank guides the impurities and sewage into the tank through the water scraping assembly, and the filtered water is then pumped back to the water supply pipe, realizing recycling. Through the synergistic effect of sedimentation, filtration, impurity removal and recycling, the whole device efficiently completes the purification treatment of the cooling water, ensures stable water quality, and saves water resources. BRIEF DESCRIPTION OF DRAWINGS
[0032] Fig. 1 is a schematic diagram of the overall structure of the embodiment of the present application.
[0033] Fig. 2 is a schematic diagram of the sediment tank structure in the embodiment of the present application.
[0034] Fig. 3 is a schematic diagram of the impurity removal assembly structure in the embodiment of the present application.
[0035] BRIEF DESCRIPTION OF DRAWINGS:
[0036] 1. Sediment tank; 11. Water outlet hole; 12. Placement groove; 13. Water supply pipe; 2. Filter cylinder; 3. Clean water transfer tank; 4. Sewage filter tank; 5. Impurity removal assembly; 51. Outer wall cleaning part; 511. Mounting seat; 512. Elastic cleaning block; 52. Filter hole flushing part; 521. Flushing pipe; 522. Flushing spray head; 6. First power source; 61. Driven disc; 62. Drive disc; 63. Motor; 7. Water scraping assembly; 71. Conveyor belt; 72. Scraper; 8. Second power source. DETAILED DESCRIPTION
[0037] The following will be described in detail in combination with the accompanying Figs. 1-3 The present application will be further described in detail.
[0038] The embodiment of the present application discloses a high-efficiency full-automatic debris filtering device.
[0039] The application discloses a high-efficiency full-automatic debris filtering device which comprises a sedimentation tank 1, a filtering cylinder 2, a clean water transfer tank 3, a sewage filtering tank 4 and a debris removing assembly 5. The inside of the sedimentation tank 1 is connected with a water supply pipe 13 for feeding cooling water, the water inlet of the filtering cylinder 2 is communicated with the sedimentation tank 1, the water outlet of the filtering cylinder 2 is communicated with the clean water transfer tank 3, and the sewage filtering tank 4 is arranged below the filtering cylinder 2.
[0040] When the cooling water needs to be filtered, the cooling water to be filtered is fed into the sedimentation tank 1 through the water supply pipe 13. The cooling water is preliminarily filtered by sedimentation in the inside of the sedimentation tank 1. When the liquid level of the cooling water in the inside of the sedimentation tank 1 reaches a certain height, the cooling water overflows the sedimentation tank 1 and flows into the filtering cylinder 2, and the cooling water is further filtered by the filtering cylinder 2. The top of the clean water transfer tank 3 is provided with an opening, and the filtered cooling water flows into the clean water transfer tank 3 from the opening of the clean water transfer tank 3 under the action of gravity, and the filtered debris is attached to the outer wall of the filtering cylinder 2. The attached debris is cleaned by the debris removing assembly 5. Meanwhile, part of the cooling water which does not enter the filtering cylinder 2 flows on the filtering cylinder 2, washes the debris attached to the filtering cylinder 2, washes the debris accumulated on the debris removing assembly 5, and carries the debris to flow into the sewage filtering tank 4 for filtering, so as to be used for recycling filtering.
[0041] The top of one side of the sedimentation tank 1 is provided with a plurality of water outlets 11, and the filtering cylinder 2 is horizontally arranged below the water outlets 11. The water outlets 11 are arranged in plurality, and the cooling water in the inside of the sedimentation tank 1 flows onto the filtering cylinder 2 through the water outlets 11, and the plurality of water outlets 11 also filter the floating matters on the cooling water.
[0042] The position, close to the filtering cylinder 2, of the sedimentation tank 1 is provided with a placing groove 12, and the filtering cylinder 2 is partially arranged at the placing groove 12. The center line of the filtering cylinder 2 is located at the center line of the placing groove 12 and close to one side of the sedimentation tank 1. The side wall of the filtering cylinder 2 and the side wall of the sedimentation tank 1 are rotationally connected. After the cooling water flows from the water outlets 11 to the filtering cylinder 2, since the center line of the filtering cylinder 2 is located at the center line of the placing groove 12 and close to one side of the sedimentation tank 1, the top of the filtering cylinder 2 moves away from the sedimentation tank 1 when the filtering cylinder 2 rotates, so that the possibility of the filtered water flowing into the inside of the placing groove 12 is reduced.
[0043] The debris removing assembly 5 comprises a cylinder outer wall cleaning part 51 and a filter hole washing part 52. The cleaning side of the cylinder outer wall cleaning part 51 is in contact with the outer wall of the filtering cylinder 2, and the liquid spraying end of the filter hole washing part 52 is located at the position close to the inner wall in the inside of the filtering cylinder 2. When the debris attached to the outer wall of the filtering cylinder 2 is treated, the debris on the outer wall of the filtering cylinder 2 is scraped by the cylinder outer wall cleaning part 51, and the filter hole washing part 52 sprays from the inside of the filtering cylinder 2 to the outside, so as to wash away the blocked filter holes, so as to ensure the cleanness of the filtering cylinder 2 and the working stability of the filtering cylinder 2.
[0044] The outer wall cleaning part 51 comprises a mounting seat 511 and an elastic cleaning block 512. The mounting seat 511 is arranged on the sewage filtering box 4, the elastic cleaning block 512 is arranged on the mounting seat 511, and the cleaning side of the elastic cleaning block 512 is in contact with the outer wall of the filter cartridge 2. The elastic cleaning block 512 is mounted on the mounting seat 511, so that the elastic cleaning block 512 of different sizes can be adapted according to the size of the filter cartridge 2. When the impurities are scraped off, the elastic cleaning block 512 is in contact with the outer wall of the filter cartridge 2, which reduces the possibility that the elastic cleaning block 512 deforms the filter cartridge 2 during work. In the embodiment of the application, the elastic cleaning block 512 is a sponge.
[0045] The filter hole flushing part 52 comprises a flushing pipe 521 and a flushing nozzle 522. The flushing pipe 521 is arranged inside the filter cartridge 2, the end of the flushing pipe 521 penetrates through the end of the filter cartridge 2, the flushing pipe 521 is in rotational cooperation with the filter cartridge 2, and the flushing nozzle 522 is in communication with the flushing pipe 521. While the filter cartridge 2 rotates, water in the flushing pipe 521 is periodically sprayed out of the flushing nozzle 522 to flush away the blocked filter holes. Through the periodic flushing mode, water resources can be effectively saved.
[0046] The filter cartridge 2 rotates around the circumferential direction of the filter cartridge 2 axis by the first power source 6. The first power source 6 comprises a driven disc 61, a driving disc 62 and a motor 63. The driven disc 61 is arranged on the end of the filter cartridge 2, the driving disc 62 is in transmission cooperation with the driven disc 61, and the motor 63 shaft of the motor 63 is fixedly connected with the driving disc 62. When the filter cartridge 2 needs to rotate, the motor 63 drives the driven disc 61 to rotate through the driving disc 62, so as to improve the rotation speed stability of the filter cartridge 2 and reduce the possibility that the rotation speed of the filter cartridge 2 changes due to the water flow pressure of the filter cartridge 2.
[0047] The water outlet of the sewage filtering box 4 is in communication with the water supply pipe 13, and the water pump is communicated on the water supply pipe 13. The water filtered through the sewage filtering box 4 is sent into the water supply pipe 13 again by the water pump, so as to recycle the water. The sewage filtering box 4 is provided with an opening at the top, and the sewage filtering box 4 is provided with the water scraping assembly 7. The sewage is quickly flowed into the sewage filtering box 4 from the opening at the top of the sewage filtering box 4 through the water scraping assembly 7 by the water scraping assembly 7, so as to reduce the possibility of sewage overflow. In order to further facilitate the impurities to flow into the sewage filtering box 4, the top of the sewage filtering box 4 is provided with a slope for guiding the flow, so as to facilitate the water to flush the impurities into the sewage filtering box 4.
[0048] The wiper assembly 7 comprises a conveying belt 71 and a wiper plate 72, the conveying belt 71 is moved by the second power source 8, and the wiper plate 72 is arranged on the outer wall of the conveying belt 71. During the wiper operation, the wiper plate 72 on the conveying belt 71 is moved by the second power source 8 to scrape the impurities and water into the sewage filtering box 4. The auger or similar device can also be used to transport the sewage impurities. The end of the wiper plate 72 is provided with a sponge or other elastic material to reduce the possibility of damaging the sewage filtering box 4 when scraping the sewage. The second power source 8 is also a motor 63, and the motor 63 is in transmission connection with the conveying belt 71.
[0049] The implementation principle of the high-efficiency full-automatic debris filtering device is as follows: the cooling water first enters the sedimentation tank 1 through the water supply pipe 13, and removes the large-particle impurities through preliminary sedimentation and filtration. When the liquid level reaches a certain height, the cooling water overflows through the water outlet hole 11 at the top of the sedimentation tank 1 and uniformly flows into the horizontally placed filtering cylinder 2. During the rotation of the filtering cylinder 2, the cooling water is further filtered through the filter holes in the filtering cylinder 2, and the filtered clean water flows into the clean water transfer tank 3, and the impurities are attached to the outer wall of the filtering cylinder 2. At this time, the outer wall cleaning part 51 of the impurity removing assembly 5 scrapes off the attached impurities by using the elastic cleaning block 512, and the filter hole flushing part 52 flushes from the inside to the outside through the flushing pipe 521 and the spray head, so as to ensure the smoothness of the filter holes. Part of the cooling water that does not enter the filtering cylinder 2 flows outside the cylinder, flushes the impurities on the outer wall, and carries the impurities to flow into the sewage filtering box 4 below. The sewage filtering box 4 guides the impurities and sewage into the box through the wiper assembly 7, and the filtered water is delivered back to the water supply pipe 13 by the water pump, so as to realize the recycling. Through the synergistic effect of sedimentation, filtration, impurity removal and recycling, the device efficiently completes the purification treatment of the cooling water, ensures the stability of the water quality, and saves water resources.
[0050] The above are the preferred embodiments of the present application, but do not limit the protection scope of the present application, therefore: any equivalent changes made on the structure, shape, principle of the present application should be covered in the protection scope of the present application.
Claims
1. A high efficiency fully automatic debris filtering device characterized by: Including sedimentation tank (1), filter cartridge (2), clean water transfer tank (3), sewage filter tank (4) and impurity removal assembly (5), wherein: The inside of the sedimentation tank (1) is connected with cooling water through the water supply pipe (13); The water inlet of the filter cartridge (2) is communicated with the sedimentation tank (1); The water outlet of the clean water transfer tank (3) and the filter cartridge (2) are communicated; The sewage filter tank (4) is located below the filter cartridge (2).
2. A high efficiency full automatic debris filtering device according to claim 1, characterized in that: A plurality of water outlets (11) are arranged on one side of the top of the sedimentation tank (1), and the filter cartridge (2) is horizontally arranged below the water outlets (11).
3. A high efficiency full automatic debris filtering device according to claim 2, characterized in that: A placing groove (12) is arranged on the position close to the filter cartridge (2) of the sedimentation tank (1), and the filter cartridge (2) is partially arranged at the placing groove (12), and the center line position of the filter cartridge (2) is located on the center line of the placing groove (12) close to one side of the sedimentation tank (1).
4. The high-efficiency full-automatic debris filtering device according to claim 1, characterized in that: The impurity removal assembly (5) comprises an outer wall cleaning part (51) and a filter hole flushing part (52), wherein: The cleaning side of the outer wall cleaning part (51) is in contact with the outer wall of the filter cartridge (2); The liquid injection end of the filter hole flushing part (52) is located inside the filter cartridge (2) close to the inner wall.
5. A high efficiency full automatic debris filtering device according to claim 4, characterized in that: The outer wall cleaning part (51) comprises a mounting seat (511) and an elastic cleaning block (512), wherein: The mounting seat (511) is arranged on the sewage filter tank (4); The elastic cleaning block (512) is arranged on the mounting seat (511), and the cleaning side of the elastic cleaning block (512) is in contact with the outer wall of the filter cartridge (2).
6. A high efficiency full automatic debris filtering device according to claim 4, characterized in that: The filter hole flushing part (52) comprises a flushing pipe (521) and a flushing nozzle (522), wherein: The flushing pipe (521) is arranged inside the filter cartridge (2), the end of the flushing pipe (521) penetrates the end of the filter cartridge (2), and the flushing pipe (521) is rotationally connected with the filter cartridge (2); The flushing nozzle (522) is communicated with the flushing pipe (521).
7. A high efficiency full automatic debris filtering device according to claim 6, characterized in that: The filter cartridge (2) is rotationally driven around the axis of the filter cartridge (2) by a first power source, and the first power source (6) comprises a driven disc (61), a driving disc (62) and a motor (63), wherein: The driven disc (61) is arranged on the end of the filter cartridge (2); The driving disc (62) and the driven disc (61) are sub-transmission matched; The motor shaft of the motor (63) is fixedly connected with the driving disc (62).
8. A high efficiency full automatic debris filtering device according to claim 1, characterized in that: The water outlet of the sewage filter tank (4) is communicated with the water supply pipe (13), and the water supply pipe (13) is communicated with a water pump.
9. A high efficiency full automatic debris filtering device according to claim 1, characterized in that: An opening is arranged on the top of the sewage filter tank (4), and a water scraping assembly (7) is arranged on the sewage filter tank (4).
10. A high efficiency full automatic debris filtering device according to claim 9, characterized in that: The water scraping assembly (7) comprises a conveying belt (71) and a scraper (72), wherein: The conveying belt (71) is moved by a second power source; The scraper (72) is arranged on the outer wall of the conveying belt (71).