Air-cooled water cooling unit with energy consumption reduction effect
By combining discharge electrodes and electrostatic adsorption equipment with adhesive rollers and scraper structures, the problem of heat insulation layer caused by dust adsorption in air-cooled water-cooled units was solved, achieving the effects of reducing energy consumption and improving heat exchange efficiency.
Patent Information
- Application Number
- CN202520330135.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-02-27
AI Technical Summary
In existing air-cooled water-cooled units, dust can easily enter the cabinet during air cooling, causing dust to adhere to the outside of the condenser and form a heat insulation layer, which affects heat transfer efficiency and increases energy consumption.
The system employs a combination of discharge electrodes and electrostatic adsorption equipment to collect and clean dust. Combined with an adhesive roller and scraper structure, it prevents dust from adsorbing onto the outer wall of the condenser and regularly cleans the adsorbed dust to avoid clogging the filter.
It effectively prevents dust from adhering to the outer wall of the condenser, maintains the air-cooling effect, reduces energy consumption, improves heat exchange efficiency, and ensures that air circulation is not affected.
Smart Images

Figure CN223914984U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of air-cooled water-cooled units, and in particular to an air-cooled water-cooled unit with energy-saving effect. Background Technology
[0002] Air-cooled water-cooled chiller units are refrigeration equipment that combines the advantages of both air cooling and water cooling. They offer excellent heat dissipation and high cooling efficiency; they are highly adaptable to ambient temperatures and can maintain good cooling performance even in high-temperature environments; they operate relatively stably and have relatively low maintenance costs. They are widely used in industries such as electronics, chemicals, pharmaceuticals, and food processing for cooling and temperature control during production processes, such as chip cooling in electronic equipment manufacturing and temperature control in chemical reaction vessels.
[0003] In existing technologies, water-cooled units adopt a design that places the refrigeration system, water cooling system, and electronic control system horizontally at the bottom of the unit. This design, which also places the larger components of the system at the bottom of the unit, results in a large floor area and a low height, which wastes usable vertical space. It also requires a high level of skill and patience from the operators, which is not conducive to improving the cleaning efficiency of the sweeper.
[0004] An existing patent (publication number: CN217929297U) discloses an air-cooled water-cooled unit, in which the water-cooling system is arranged in the lower part of the cabinet, while the refrigeration system is arranged in the upper part of the cabinet to facilitate heat dissipation of the refrigeration system in the upper part of the cabinet. The air outlet corresponding to the condenser of the refrigeration system can be located on the upper front side of the cabinet, while the air inlet corresponding to the condenser of the refrigeration system can be located on the lower front side of the cabinet, so that air enters from the bottom and exits from the top, allowing the heated gas to rise quickly and avoid the air inlet.
[0005] To address the aforementioned issues, while existing patents offer solutions that can achieve a compact design and reduce floor space by positioning the cooling system above the cabinet and adjusting the positions and angles of other components, in practice, a significant amount of dust enters the cabinet during air cooling. Dust may also accumulate on the outside of the condenser, forming an insulating layer that hinders heat transfer. This makes it difficult for the refrigerant's heat to dissipate into the external environment, resulting in a substantial decrease in heat exchange efficiency and increased energy consumption of the entire device. Summary of the Invention
[0006] The purpose of this utility model is to provide an air-cooled water-cooled unit with energy-saving effect, which can avoid dust adsorption on the outer wall of the condenser during dust collection, thus preventing the formation of a heat insulation layer that affects the air-cooling effect and increases energy consumption. At the same time, it can periodically collect and clean the dust adsorbed by the electrostatic adsorption device, thereby solving the problems mentioned in the background art.
[0007] To achieve the above objectives, this utility model provides the following technical solution: an air-cooled water-cooled unit with energy-saving effect, including a housing, a ventilation shell fixedly installed on one side of the outer wall of the housing, and a fan embedded inside the ventilation shell on the outer wall of the housing, a filter screen embedded at the front end of the ventilation shell, and a cleaning mechanism provided at the top of the housing.
[0008] The cleaning mechanism includes a discharge electrode, which is embedded on the other side of the outer wall of the ventilation shell. The top of the shell is embedded with the main body of the electrostatic adsorption device, and the other side of the outer wall of the shell is embedded with a motor. The power output end of the motor is fixedly installed with a threaded rod, and the threaded rod is slidably connected to a sliding frame through the outer wall of one end of the shell. The top of the sliding frame is rotatably connected to an adhesive roller.
[0009] Preferably, the bottom end of the sliding frame is fitted with a storage shell, and the storage shell has a storage groove inside.
[0010] Preferably, the sliding frame is threadedly connected to the threaded rod, and the sliding frame and the adhesive roller form a rotating structure.
[0011] Preferably, a groove is provided above the fan on the outer wall of the casing, and a scraping mechanism is provided inside the groove.
[0012] Preferably, the scraping mechanism includes a sliding plate, which is fixedly installed at one end of the sliding frame, and a fixing plate is fixedly installed at the end of the sliding plate that extends out of the sliding groove.
[0013] Preferably, a locking block is fixedly installed at the bottom end of the fixing plate, and a locking groove is provided inside the ventilation shell at the position corresponding to the locking block.
[0014] Preferably, the fixing plate is rotatably connected to the outer wall of the filter screen, and a scraper is fixedly installed on one side of the rubber roller on the outer wall of the fixing plate.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] 1. This utility model collects dust by combining a discharge electrode and an electrostatic adsorption device body. At the same time, the rolling of the adhesive roller can prevent dust from adsorbing onto the outer wall of the condenser during collection, thus avoiding the formation of a heat insulation layer that would affect the air cooling effect and increase energy consumption. It can also periodically collect and clean the dust adsorbed by the electrostatic adsorption device body.
[0017] 2. This utility model uses a fixed plate to drive a rubber roller and a scraper, which slide against the outer wall of the filter screen to remove adsorbed dust and other debris, thus avoiding blockages that could affect airflow and consequently impact the cooling effect. Attached Figure Description
[0018] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0019] Figure 1 This is an overall structural view of the present invention;
[0020] Figure 2 This is a schematic diagram of the sliding frame structure of this utility model;
[0021] Figure 3 This is a schematic diagram of the storage shell structure of this utility model;
[0022] Figure 4 For the present utility model Figure 1 Enlarged view of A in the middle;
[0023] Figure 5 This is a schematic diagram of the rubber roller structure of this utility model.
[0024] Explanation of reference numerals in the attached figures:
[0025] 1. Housing; 2. Ventilation housing; 3. Fan; 4. Filter screen; 5. Cleaning mechanism; 501. Discharge electrode; 502. Main body of electrostatic adsorption equipment; 503. Motor; 504. Threaded rod; 505. Sliding frame; 506. Adhesive roller; 507. Storage housing; 508. Storage groove; 6. Slide groove; 7. Scraping mechanism; 701. Slide plate; 702. Fixing plate; 703. Locking block; 704. Locking groove; 705. Rubber roller; 706. Scraper. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] This utility model provides a technical solution:
[0028] Please see Figures 1 to 3A wind-cooled water-cooled chiller unit with energy-saving effect includes a casing 1. A ventilation shell 2 is fixedly installed on one side of the outer wall of the casing 1. A fan 3 is embedded inside the ventilation shell 2. A filter screen 4 is embedded at the front end of the ventilation shell 2. A cleaning mechanism 5 is provided at the top of the casing 1. The cleaning mechanism 5 includes a discharge electrode 501, which is embedded on the other side of the outer wall of the ventilation shell 2. An electrostatic adsorption device body 502 is embedded at the top of the casing 1. The machine is equipped with a motor 503. A threaded rod 504 is fixedly installed at the power output end of the motor 503. A sliding frame 505 is slidably connected to one end of the threaded rod 504 through the outer wall of the housing 1. An adhesive roller 506 is rotatably connected to the top of the sliding frame 505. A storage shell 507 is embedded at the bottom of the sliding frame 505. A storage groove 508 is opened inside the storage shell 507. The sliding frame 505 is threadedly connected to the threaded rod 504. The sliding frame 505 and the adhesive roller 506 form a rotating structure.
[0029] By adopting the above technical solution, the fan 3 first improves air circulation to achieve a cooling effect on the condenser inside the casing 1, and the filter screen 4 filters dust to prevent it from entering. At the same time, the discharge electrode 501 and the main body of the electrostatic adsorption device 502 work together to make the dust carry an electric charge and adsorb and gather, preventing it from adsorbing on the outer wall of the condenser, thus forming a heat insulation layer that affects working efficiency and leads to energy consumption. When cleaning is required, the motor 503 rotates back and forth, causing the threaded rod 504 to push the sliding frame 505, so that the adhesive roller 506 slides back and forth against the bottom adsorption surface of the main body of the electrostatic adsorption device 502, which can adsorb and collect the dust. When dust falls during the rolling process, it directly enters the collection groove 508 of the collection shell 507 for collection, thus enabling unified collection and cleaning of dust, avoiding the problem of excessive dust adsorption over time, which would fall off and still be adsorbed on the outer wall of the condenser.
[0030] Specifically, such as Figures 1 to 5 As shown, a sliding groove 6 is provided above the fan 3 on the outer wall of the casing 1. A scraping mechanism 7 is provided inside the sliding groove 6. The scraping mechanism 7 includes a sliding plate 701. The sliding plate 701 is fixedly installed at one end of the sliding frame 505. A fixing plate 702 is fixedly installed at one end of the sliding plate 701 that extends out of the sliding groove 6. A locking block 703 is fixedly installed at the bottom end of the fixing plate 702. A locking groove 704 is provided inside the ventilation casing 2 at the position corresponding to the locking block 703. A rubber roller 705 is rotatably connected to the fixing plate 702 facing the outer wall of the filter screen 4. A scraper 706 is fixedly installed on one side of the rubber roller 705 on the outer wall of the fixing plate 702.
[0031] By adopting the above technical solution, the stability of the sliding frame 505 during the sliding process is first improved by the cooperation of the sliding groove 6 and the sliding plate 701. When the sliding plate 701 slides, it drives the fixed plate 702 to move along with it. The stability of the sliding of the fixed plate 702 is improved by the locking block 703 along the locking groove 704, and the rubber roller 705 slides against the filter screen 4. This allows the scraper 706 to scrape off the dust and impurities adsorbed by the filter screen 4, thereby preventing the filter screen 4 from adsorbing too much dust and forming a blockage, which would affect the air circulation and thus affect the air cooling effect.
[0032] Working principle: The fan 3 installed in the housing 1 increases air circulation, thereby allowing the condenser inside the housing 1 to be air-cooled. The filter screen 4 initially filters dust to prevent it from entering the housing 1. At the same time, the discharge electrode 501 releases an electric charge, giving the fine dust particles that enter a charge. The electrostatic adsorption device body 502 then adsorbs the charged dust, preventing it from adhering to the outer wall of the condenser. When cleaning is required, the motor 503 drives the threaded rod 504, which causes the sliding frame 505 to slide along the threaded rod 504 and then along the slide groove 6 via the slide plate 701, allowing the adhesive roller 506 to contact the static... The bottom of the electro-adsorption device 502 adsorbs dust, which is then collected and cleaned. Any fallen dust can be directly collected in the collection groove 508 of the collection shell 507. When the sliding plate 701 slides, it drives the fixing plate 702, which slides stably along the groove 704 of the ventilation shell 2 via the locking block 703. This allows the rubber roller 705 to roll against the filter screen 4, thereby driving the scraper 706 to scrape off the adsorbed dust and other debris to prevent clogging. At the same time, several rubber protrusions can be provided on the outer wall of the rubber roller 705 to insert into the pores of the filter screen 4 to further improve the anti-clogging effect.
[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.
Claims
1. A wind-cooled water-cooled unit with energy-saving effect, comprising a casing (1), characterized in that: The outer wall side of the shell (1) is fixedly installed with a ventilation shell (2), and the inside of the ventilation shell (2) of the shell (1) is embedded with a fan (3), the front end of the ventilation shell (2) is embedded with a filter screen (4), and the top end of the shell (1) is provided with a cleaning mechanism (5). The cleaning mechanism (5) comprises a discharge electrode (501), the discharge electrode (501) is embedded on the other side of the outer wall of the ventilation shell (2), the top end of the shell (1) is embedded with an electrostatic adsorption equipment body (502), and the other side of the outer wall of the shell (1) is embedded with a motor (503), the power output end of the motor (503) is fixedly installed with a threaded rod (504), and the threaded rod (504) penetrates into the outer wall of one end of the shell (1) and is slidably connected with a sliding frame (505), and the top end of the sliding frame (505) is rotatably connected with an adhesive roller (506).
2. The air-cooled water chiller unit with energy consumption reduction effect according to claim 1, characterized in that: The bottom end of the sliding frame (505) is embedded with a receiving shell (507), and the inside of the receiving shell (507) is provided with a receiving groove (508).
3. The air-cooled water chiller unit with energy consumption reduction effect according to claim 1, characterized in that: The sliding frame (505) is threadedly connected with the threaded rod (504), and a rotating structure is formed between the sliding frame (505) and the adhesive roller (506).
4. The air-cooled water chiller unit with energy consumption reduction effect according to claim 1, characterized in that: The upper side of the fan (3) of the shell (1) is provided with a sliding groove (6), and the inside of the sliding groove (6) is provided with a scraping mechanism (7).
5. The air-cooled water chiller unit with energy consumption reduction effect according to claim 4, characterized in that: The scraping mechanism (7) comprises a sliding plate (701), the sliding plate (701) is fixedly installed on one end of the sliding frame (505), and the end of the sliding plate (701) penetrating out of the sliding groove (6) is fixedly installed with a fixed plate (702).
6. The air-cooled water chiller unit with energy consumption reduction effect according to claim 5, characterized in that: The bottom end of the fixed plate (702) is fixedly installed with a clamping block (703), and the inside of the ventilation shell (2) is provided with a clamping groove (704) corresponding to the position of the clamping block (703).
7. The air-cooled water chiller unit with energy consumption reduction effect according to claim 5, characterized in that: The outer wall of the fixed plate (702) facing the filter screen (4) is rotatably connected with a rubber roller (705), and one side of the rubber roller (705) of the outer wall of the fixed plate (702) is fixedly installed with a scraper (706).
Citation Information
Patent Citations
Air-cooled water chilling unit
CN217929297U