Spray gun controller

By embedding the throttling motor in the mounting cavity, the problems of large size and low airflow efficiency of the spray gun controller are solved, achieving a smaller size and more efficient airflow output.

CN223915666UActive Publication Date: 2026-02-17广州泽亨实业有限公司
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Patent Information

Application Number
CN202520389814.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-07
Publication Date
2026-02-17
Estimated Expiration
2035-03-07

AI Technical Summary

Technical Problem

The existing spray gun controller's throttling motor and air exhaust occupy a large space, affecting airflow output efficiency and pressure.

Method used

The throttling motor is embedded in the gas and installed in the mounting cavity, which shortens the distance between the gas passage axis and the throttling motor valve core, and optimizes the airflow path through the vent.

Benefits of technology

Reduce the overall size of the spray gun controller, improve airflow output efficiency and pressure, shorten the airflow travel distance, and increase the efficiency of airflow entering the throttling motor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a spray gun controller which comprises an air exhaust, a throttling motor, an air inlet pipe and an air outlet pipe, the air inlet pipe is connected with the input end of the air exhaust, the output end of the throttling motor is connected with the air outlet pipe, an air channel and an installation cavity are arranged in the air exhaust, and the air channel is communicated with the installation cavity. The throttling motor is embedded in the mounting cavity, the input end of the throttling motor extends into the air channel, the distance between the axis of the air channel and a valve element of the throttling motor is smaller than the width of the air channel, the throttling motor is contained in the air exhaust, the occupied space of the throttling motor in the spray gun controller is reduced, and the overall size of the spray gun controller is reduced; the distance between the axis of the air channel and the valve element of the throttling motor is shortened, and the influence on the output efficiency of airflow and the airflow pressure is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to automatic spray gun technical field, concretely relates to a spray gun controller. BACKGROUND

[0002] The spray gun controller is an industrial equipment for comprehensively controlling high pressure, current, powder volume and gas volume of the spray gun during powder coating, and is widely applied in the surface coating treatment industry. In the surface powder spraying process, the spray gun controller adjusts the gas output of the motor according to different workpiece types.

[0003] Referring to Figure 1 As shown in the prior art, the throttling motor Z1 and the gas discharge Z2 of the spray gun controller are connected, the airflow is divided after passing through the gas discharge Z2, then enters the throttling motor Z1 and is output, and the throttling motor Z1 adjusts the output size of the airflow; however, the existing throttling motor Z1 and the gas discharge Z2 are directly arranged on the shell Z3, the throttling motor Z1 and the gas discharge Z2 occupy a large space in the shell Z3, so that the volume of the spray gun controller is large; meanwhile, the throttling motor Z1 is only connected with the gas discharge Z2 at the input end, the distance L1 between the throttling motor valve core and the gas path axis of the gas discharge Z2 is long, so that the output efficiency of the airflow is affected; meanwhile, the airflow pressure is affected. UTILITY MODEL CONTENTS

[0004] Therefore, the utility model aims at providing a spray gun controller, which contains the throttling motor in the gas discharge, reduces the space occupied by the throttling motor in the spray gun controller, reduces the overall volume of the spray gun controller, shortens the distance between the gas path axis and the throttling motor valve core, and reduces the influence on the output efficiency of the airflow and the airflow pressure.

[0005] In order to solve the above technical problems, the utility model uses the following technical scheme:

[0006] The spray gun controller comprises a gas discharge, a throttling motor, an air inlet pipe and an air outlet pipe, the air inlet pipe is connected with the input end of the gas discharge, the output end of the throttling motor is connected with the air outlet pipe, a gas path and a mounting cavity are arranged in the gas discharge, the gas path is communicated with the mounting cavity, the throttling motor is embedded in the mounting cavity and the input end of the throttling motor extends into the gas path, and the distance between the gas path axis and the throttling motor valve core is smaller than the width of the gas path.

[0007] Preferably, the throttling motor and the mounting cavity are shape-matched.

[0008] Preferably, a first air hole is arranged on the wall surface of the mounting cavity; the input end of the throttling motor is a second air hole on the wall surface of the throttling motor, and the gas path, the first air hole and the second air hole are communicated.

[0009] Preferably, the second air hole is located on the outer side of the throttling motor valve core, and the first air hole and the second air hole are oppositely arranged.

[0010] Preferably, the second vent hole is arranged through the throttle motor.

[0011] Preferably, the first vent hole has a larger opening size than the second vent hole.

[0012] Preferably, the air inlet pipe is connected to the input end of the air exhaust through a solenoid valve.

[0013] Preferably, the output end of the solenoid valve is connected to an air outlet elbow, and the input end of the air exhaust is connected to an air inlet elbow; the air outlet elbow and the air inlet elbow are arranged opposite to each other.

[0014] Preferably, a plurality of installation cavities are arranged along the height direction of the air exhaust.

[0015] The beneficial effects of the spray gun controller of the present application mainly include: the throttle motor is embedded in the installation cavity, so that the throttle motor is accommodated in the air exhaust, reducing the occupied space of the throttle motor in the spray gun controller, thereby reducing the overall volume of the spray gun controller; meanwhile, the input end of the throttle motor extends into the air passage, and the length between the air passage axis and the throttle motor valve core is set, thereby shortening the distance between the air passage and the throttle motor valve core and reducing the influence on the output efficiency of the airflow and the airflow pressure.

[0016] The throttle motor and the installation cavity are shape-matched, so that the fitting degree between the throttle motor and the installation cavity is high, further reducing the occupied space of the throttle motor and the air exhaust.

[0017] The first vent hole and the second vent hole are arranged to enable the airflow in the air passage to enter the throttle motor, and the second vent hole is arranged outside the throttle motor valve core, so that the airflow flowing into the throttle motor can quickly flow into the throttle motor valve core, shortening the flow distance of the air in the throttle motor; meanwhile, the first vent hole and the second vent hole are arranged opposite to each other, improving the efficiency of the airflow entering the throttle motor.

[0018] The second vent hole arranged through the throttle motor enables the airflow entering the installation cavity to enter the throttle motor from different positions, improving the efficiency of the airflow entering the throttle motor.

[0019] The throttle motor is embedded in the installation cavity, so that the throttle motor is accommodated in the air exhaust, reducing the occupied space of the throttle motor in the spray gun controller and reducing the overall volume of the spray gun controller; the distance between the air passage axis and the throttle motor valve core is shortened, reducing the influence on the output efficiency of the airflow and the airflow pressure. BRIEF DESCRIPTION OF DRAWINGS

[0020] The above and other objects, features and advantages of the present application will become more apparent from the preferred embodiments of the present application described hereinbelow with reference to the accompanying drawings. Like reference numerals in the drawings denote like elements, and the drawings are not necessarily drawn to scale, but emphasis is instead placed upon illustrating the principles of the present application. The present application will become more fully understood from the detailed description given hereinbelow and the accompanying drawings, wherein:

[0021] Figure 1 A schematic diagram of a throttle motor connected to a gas exhaust in the prior art.

[0022] Figure 2 A schematic diagram of a throttle motor connected to a gas exhaust in the prior art.

[0023] Figure 3 A schematic diagram of a throttle motor connected to a gas exhaust in the prior art.

[0024] Figure 4 A schematic diagram of a throttle motor connected to a gas exhaust in the prior art. Figure 3 A sectional view of A-A in the present application.

[0025] Figure 5 A schematic diagram of a throttle motor connected to a gas exhaust in the prior art. Figure 4 An enlarged view of B in the present application.

[0026] Figure 6 A sectional view of the gas exhaust in the present application.

[0027] Figure 7 A schematic diagram of a throttle motor connected to a gas exhaust in the prior art.

[0028] Figure 8 A schematic diagram of a throttle motor connected to a gas exhaust in the prior art.

[0029] Figure 9 A schematic diagram of a throttle motor connected to a gas exhaust in the prior art.

[0030] BRIEF DESCRIPTION OF DRAWINGS: Gas exhaust 1, gas passage 11, mounting cavity 12, first vent hole 13; Throttle motor 2, throttle motor valve core 21, second vent hole 22; Air inlet pipe 3; Air outlet pipe 4; Solenoid valve 5; Air outlet elbow 6; Air inlet elbow 7; Housing 8; Control chip 9. DETAILED DESCRIPTION

[0031] The technical solution of this utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand this utility model and implement it. However, the embodiments are not intended to limit this utility model. In this embodiment, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting this utility model.

[0032] It should be noted that when one element is considered to be "connected" to another element, it can be directly connected to and integrated with the other element, or there may be an intervening element present. The terms "mounted," "one end," "the other end," and similar expressions used in this invention are for illustrative purposes only.

[0033] This embodiment provides a spray gun controller, such as Figures 1-8 As shown, it includes an air outlet 1, a throttle motor 2, an air inlet pipe 3, and an air outlet pipe 4. The air inlet pipe 3 is connected to the input end of the air outlet 1, and the output end of the throttle motor 2 is connected to the air outlet pipe 4. The throttle motor 2 is a throttle motor 2 equipped with a throttle valve.

[0034] The air outlet 1 is provided with an air passage 11 and a mounting cavity 12. The air passage 11 is connected to the mounting cavity 12. The throttle motor 2 is embedded in the mounting cavity 12 and the input end of the throttle motor 2 extends into the air passage 1. The distance L2 between the axis of the air passage 11 and the valve core 21 of the throttle motor is less than the width of the air passage 11.

[0035] By embedding the throttling motor 2 in the mounting cavity 12, the throttling motor 2 is housed within the air outlet 1, reducing the space occupied by the throttling motor 2 in the spray gun controller. This reduces the overall size of the spray gun controller. At the same time, the input end of the throttling motor 2 extends into the air passage 1, and the length between the axis of the air passage 11 and the throttling motor valve core 21 is set, shortening the distance between the air passage 11 and the throttling motor valve core 21, reducing the impact on the output efficiency and air pressure of the airflow.

[0036] A first vent hole 13 is provided on the wall of the mounting cavity 12; the input end of the throttle motor 1 is a second vent hole 22 on the wall of the throttle motor 2, and the air passage 11, the first vent hole 13, and the second vent hole 22 are connected. The first vent hole 13 and the second vent hole 22 are provided to allow airflow in the air passage 11 to enter the throttle motor 2.

[0037] The second vent hole 22 is located outside the throttling motor valve core 21, and the first vent hole 13 is arranged opposite to the second vent hole 22. Meanwhile, the second vent hole 22 is arranged outside the throttling motor valve core 21, so that the air flow flowing into the throttling motor 2 can quickly flow into the throttling motor valve core 21, shortening the flow distance of the air in the throttling motor 2. Meanwhile, the first vent hole 13 is arranged opposite to the second vent hole 22, improving the efficiency of the air flow into the throttling motor 2.

[0038] Referring to Figure 5 , Figure 8 As shown in the figure, the second vent hole 22 is arranged through the throttling motor 2. By arranging the second vent hole 22 through the throttling motor 2, the air flow entering the mounting cavity 12 can enter the throttling motor 2 from different positions, improving the efficiency of the air flow into the throttling motor 2.

[0039] In a preferred embodiment, the throttling motor 2 is shape-matched with the mounting cavity 12. In this way, the fitting degree between the throttling motor 2 and the mounting cavity 12 is high, further reducing the occupied space of the throttling motor 2 and the air exhaust 1.

[0040] In a preferred embodiment, the opening size of the first vent hole 13 is larger than the opening size of the second vent hole 22. In this way, the efficiency of the air flow into the throttling motor 2 is improved.

[0041] In a preferred embodiment, the mounting cavity 12 is provided with a plurality of mounting cavities 12, and the plurality of mounting cavities 12 are arranged at intervals along the height direction of the air exhaust 1. Each mounting cavity 12 is embedded with a throttling motor 2.

[0042] The torch controller further comprises an electromagnetic valve 5, an air outlet elbow 6 and an air inlet elbow 7. The air inlet pipe 3 is connected to the input end of the air exhaust 1 through the electromagnetic valve 5. The electromagnetic valve 5 is arranged to control the air flow into the air exhaust 1. The output end of the electromagnetic valve 5 is connected to the air outlet elbow 6, and the input end of the air exhaust 1 is connected to the air inlet elbow 7. The air outlet elbow 6 is arranged opposite to the air inlet elbow 7. In a preferred embodiment, the air outlet elbow 6 and the air inlet elbow 7 are arranged opposite to each other in a plane, so as to shorten the distance between the air outlet elbow 6 and the air inlet elbow 7, and shorten the flow distance of the air flow from the electromagnetic valve 5 into the air exhaust 1.

[0043] In an embodiment, the torch controller is installed in a housing 8 for use. The housing 8 is provided with a control chip 9. The electromagnetic valve 5 and the throttling motor 2 are signal-connected to the control chip 9. In use, the control chip 9 controls the on-off of the electromagnetic valve 5, thereby controlling the air flow into the air exhaust 1. The control chip 9 controls the opening degree of the valve core of the throttling motor 2, thereby controlling the air outlet amount of the throttling motor 2. The control chip 9 controls the electromagnetic valve 5 and the throttling motor 2, which is a prior art and will not be described here.

[0044] In this specification, unless specifically stated and limited otherwise, a first feature being "on" or "under" a second feature can mean that the first and second features are directly in contact, or that the first and second features are indirectly in contact through an intermediate medium. Also, a first feature being "over", "above" and "on top of" a second feature can mean that the first feature is directly on top of or obliquely on top of the second feature, or that the first feature is merely horizontally higher than the second feature. A first feature being "under", "below" and "underneath" a second feature can mean that the first feature is directly underneath or obliquely underneath the second feature, or that the first feature is merely horizontally lower than the second feature.

[0045] In the description of the present specification, the description referring to the terms "preferred embodiment", "further embodiment", "other embodiment" or "specific example" etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are contained in at least one embodiment or example of the present application. In the present specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Also, the specific features, structures, materials or characteristics described can be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the person skilled in the art can combine and combine the different embodiments or examples described in the present specification and the features of the different embodiments or examples, without contradiction.

[0046] Although the embodiments of the present application have been shown and described above, it is understood that the above-described embodiments are exemplary, and should not be construed as limiting the present application, and those ordinarily skilled in the art can make changes, modifications, replacements and variations to the above-described embodiments within the scope of the present application.

Claims

1. A spray gun controller, comprising an air intake, a throttling motor, an air inlet pipe, and an air outlet pipe, wherein the air inlet pipe is connected to the input end of the air intake, and the output end of the throttling motor is connected to the air outlet pipe, characterized in that: The air duct is provided with an air passage and an installation cavity. The air passage is connected to the installation cavity. The throttle motor is embedded in the installation cavity and the input end of the throttle motor extends into the air passage. The distance between the air passage axis and the throttle motor valve core is less than the width of the air passage.

2. The spray gun controller according to claim 1, characterized in that: The shape of the throttling motor is matched with that of the mounting cavity.

3. The spray gun controller according to claim 1, characterized in that: A first vent hole is provided on the wall of the mounting cavity; the input end of the throttling motor is a second vent hole on the wall of the throttling motor, and the air passage, the first vent hole and the second vent hole are connected.

4. The spray gun controller according to claim 3, characterized in that: The second vent is located on the outside of the throttling motor valve core, and the first vent and the second vent are positioned opposite each other.

5. The spray gun controller according to claim 3, characterized in that: The second vent hole is installed through the throttling motor.

6. The spray gun controller according to claim 3, characterized in that: The opening size of the first vent is larger than the opening size of the second vent.

7. The spray gun controller according to claim 1, characterized in that: The intake pipe and the air outlet are connected via a solenoid valve.

8. The spray gun controller according to claim 7, characterized in that: The output end of the solenoid valve is connected to the outlet elbow, and the input end of the air vent is connected to the inlet elbow; the outlet elbow and the inlet elbow are arranged opposite to each other.

9. The spray gun controller according to claim 1, characterized in that: The mounting cavity is provided in multiple ways, and the multiple mounting cavities are spaced apart along the height direction of the air outlet.