Screen residue recovery mechanism for granular fertilizer granulator
By using an arc-shaped filter screen and piston block design, combined with motor-driven agitator blades and guide plates, the pellet fertilizer granulator achieves multiple screenings and continuous cleaning of residual material, solving the problem of low single-screwing efficiency of residual material in existing technologies and improving production efficiency.
Patent Information
- Application Number
- CN202520408073.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-10
AI Technical Summary
The existing granulation fertilizer granulator's residue recovery mechanism can only perform single screening, resulting in low screening efficiency and the need for frequent shutdowns for cleaning, which affects production efficiency.
The design employs an arc-shaped filter screen and piston block, combined with a control panel and motor drive, to achieve multiple screenings of granular fertilizer and cleaning of residual material without stopping the machine. Through the cooperation of the arc-shaped screen and piston block, the rotation of the stirring blades and guide plates driven by the motor is used to achieve multiple screenings and continuous discharge of residual material.
This improves the usability and efficiency of the screening residue recovery mechanism, enabling multiple screenings and continuous cleaning of screening residue, avoiding the hassle of downtime for cleaning, and increasing production efficiency.
Smart Images

Figure CN223915878U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of granular fertilizer granulator, specifically relates to a sieve residue recovery mechanism for granular fertilizer granulator. BACKGROUND
[0002] Granular fertilizer is a solid fertilizer made according to a predetermined average particle size, has the advantages of comprehensive nutrients, high utilization rate, full water soluble speed, and diversified use, the production of granular fertilizer needs to use the granulator, and the granulator needs to use the recovery mechanism after granulation and screening to complete the recovery treatment of the sieve residue, and has the advantages of simple operation, stable structure and safe use.
[0003] The prior art discloses the announcement number for: CN219647433U a kind of anti-blocking granulating device, above-mentioned utility model, discharge hopper, recovery bin, collecting hopper and screen constitute the recovery mechanism of sieve residue, when granular fertilizer falls on screen by discharge hopper, granular fertilizer can roll on the screen of inclination, and the screening work of granular fertilizer is carried out in this process, but this kind of way can only sieve once to granular fertilizer, therefore it will lead to part of granular fertilizer is not effectively sieved, simultaneously, sieve residue can fall in recovery bin by screen, when recovery bin is filled with sieve residue, the screening work of granular fertilizer needs to be stopped, only then sieve residue in recovery bin can be cleaned, and this kind of operation mode can affect the screening efficiency of granular fertilizer.
[0004] For the problems in the related art, no effective solution has been proposed so far. UTILITY MODEL CONTENT
[0005] (I) technical problem solved
[0006] In view of the deficiencies of the prior art, the utility model provides a sieve residue recovery mechanism for granular fertilizer granulator, which has the advantages of being able to sieve granular fertilizer multiple times, not needing to stop the screening work, and being able to complete the cleaning work of sieve residue, thereby solving the problems in the above background technology.
[0007] (II) technical scheme
[0008] To realize the above-mentioned advantages of sieving granular fertilizer multiple times, not needing to stop the screening work, and being able to complete the cleaning work of sieve residue, the utility model adopts the following specific technical scheme:
[0009] The utility model provides a granular fertilizer granulator sieve excess material recovery mechanism, including the screen cylinder, the lateral wall of screen cylinder is fixed and is passed through the feed hopper and arc screen cloth, the outer wall of screen cylinder is installed with the hopper and electric control box, the outlet end of hopper is sleeved with the distribution box, the inside of electric control box is installed with control panel and synchronous controller, the inside of screen cylinder is slidably installed with two groups of piston blocks, and two groups of piston blocks are passed through the bearing and are penetrated with connecting shaft, and the lateral wall of connecting shaft is installed with a plurality of connecting rods, and the one end of a plurality of connecting rods of the same side is installed with the agitating blade, the lateral wall of right side a group of piston blocks is installed with the concave frame, and the lateral wall of concave frame is installed with the drive motor, and the output of drive motor is fixedly connected with the one end of connecting shaft through the shaft coupling, the both ends lateral wall of screen cylinder is installed with the mounting plate, and the rear end face of two groups of mounting plates is installed with the first self locking type forward and reverse motor, and the output of two groups of first self locking type forward and reverse motor is sleeved with the winding disc, and the lateral wall of two groups of winding discs is wound with the drawstring, and one end of two groups of drawstring is fixedly connected with the far away face of two groups of piston blocks.
[0010] Further, the rear end face of the distribution box is provided with a second self-locking forward and reverse motor, and the output end of the second self-locking forward and reverse motor is provided with a mounting shaft through a shaft coupling, and the side wall of the mounting shaft is sleeved with a guide plate, the outer wall of the distribution box is penetrated by two groups of discharge pipes, the inside of the distribution box is provided with two groups of limiting rods, and the second self-locking forward and reverse motor is electrically connected with the control panel through wires.
[0011] Further, the synchronous controller is electrically connected with the two groups of first self-locking forward and reverse motors through wires, and the control panel is electrically connected with the synchronous controller and the drive motor through wires.
[0012] Further, the feed hopper is located above the arc screen.
[0013] Further, the feed inlet of the hopper covers the arc screen.
[0014] Further, the outer wall of the screen cylinder is provided with two groups of mounting columns.
[0015] Further, the end face of the distribution box is penetrated by an observation window.
[0016] (Three) beneficial effects
[0017] Compared with the prior art, the utility model provides a granular fertilizer granulator sieve excess material recovery mechanism, which has the following beneficial effects:
[0018] (1), The utility model discloses a curved filter screen and piston block are adopted, when actually using the granulator for granulated fertilizer with screen residue recovery mechanism, the granulated fertilizer of granulator manufacturing can fall into the inside of screening cylinder through feed hopper, at this moment, make the drive motor work using the control panel, and the output of drive motor makes two groups of agitating leaves rotate through connecting shaft and a plurality of connecting rods, and the two groups of agitating leaves can agitate granulated fertilizer, and the granulated fertilizer not meeting the size can fall into the inside of the discharge hopper through the arc screen, when needing to remove the granulated fertilizer in the inside of screening cylinder, using the control panel, make the output of two groups of first self -lock type reversing motor rotate in the same direction through synchronous controller, at this moment, one group of winding disc unwinds one group of pull rope, and the other group of winding disc winds the other group of pull rope, and at the same time, two groups of piston blocks carry out synchronous horizontal shift, and finally can push out the granulated fertilizer in the inside of screening cylinder, through the arc filter screen and piston block that set up, can carry out multiple screening to granulated fertilizer, improve the use practicality of the granulator for granulated fertilizer with screen residue recovery mechanism.
[0019] (2), The utility model discloses a distribution box, according to the operation, the granulated fertilizer not meeting the size can fall into the inside of the discharge hopper through the arc screen, using the control panel, make the second self -lock type reversing motor work, and the output of second self -lock type reversing motor can drive the guide plate clockwise through the installation shaft, when the guide plate contacts right side one group of limit rod, using the control panel, make the second self -lock type reversing motor stop working, at this moment, the screen residue that enters the distribution box can fall on the inclined guide plate, and the screen residue finally is discharged through right side one group of discharge pipe, and the screen residue that is discharged can fall in the inside of below one group of collection structure, when this group of collection structure is full of screen residue, using the control panel, make the output of second self -lock type reversing motor drive the guide plate counterclockwise through the installation shaft, when the guide plate contacts left side one group of limit rod, using the control panel, make the second self -lock type reversing motor stop working, at this moment, the screen residue can be discharged through left side one group of discharge pipe, and the screen residue in the inside of two groups of collection structure can be cleaned unceasingly by alternately discharging through two groups of discharge pipe, and the screen residue cleaning work can be completed without stopping screening work through the distribution box set up, improve the work efficiency of the granulator for granulated fertilizer with screen residue recovery mechanism. BRIEF DESCRIPTION OF DRAWINGS
[0020] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without any creative effort on the basis of these drawings.
[0021] Figure 1 is the structure diagram of the granulator for granulated fertilizer with screen residue recovery mechanism provided by the utility model;
[0022] Figure 2 is the perspective view of the stirring rod provided by the utility model;
[0023] Figure 3 is the perspective view of the stirring rod provided by the utility model Figure 1 is the enlarged view of A in the middle;
[0024] Figure 4 is the perspective view of the stirring rod provided by the utility model Figure 1 is the enlarged view of B in the middle.
[0025] In the figure,
[0026] 1, screening cylinder; 2, feed hopper; 3, arc-shaped screen; 4, discharge hopper; 5, distribution box; 6, piston block; 7, connecting shaft; 8, connecting rod; 9, stirring blade; 10, mounting column; 11, concave frame; 12, driving motor; 13, mounting plate; 14, winding disc; 15, pull rope; 16, mounting shaft; 17, guide plate; 18, discharge pipe; 19, limiting rod. DETAILED DESCRIPTION
[0027] To further illustrate the embodiments, the utility model provides drawings, these drawings are part of the utility model disclosure, it mainly used to illustrate the embodiment, and can cooperate with the relevant description of the specification to explain the operation principle of the embodiment, cooperate with reference to these contents, the person skilled in the art should be able to understand other possible implementation ways and the advantages of the utility model, the components in the figure are not drawn according to scale, and similar component symbols are usually used to represent similar components.
[0028] According to the embodiment of the utility model, the screen residue recovery mechanism for the granular fertilizer granulator is provided.
[0029] The utility model will be further explained in combination with the specific embodiment and the drawings, such as Figures 1-4As shown, the particle fertilizer granulator sieve residue recycling mechanism, including screening cylinder 1, the side wall of screening cylinder 1 is fixedly penetrated by feed hopper 2 and arc-shaped screen 3, the outer wall of screening cylinder 1 is provided with discharge hopper 4 and electric control box, the discharge end of discharge hopper 4 is sleeved with distribution box 5, the inside of electric control box is provided with control panel and synchronous controller, the inside of screening cylinder 1 is slidably provided with two groups of piston blocks 6, and the two groups of piston blocks 6 are penetrated by bearing with connecting shaft 7, and the side wall of connecting shaft 7 is provided with multiple connecting rods 8, one end of the multiple connecting rods 8 of the same side is provided with stirring blade 9, the side wall of the piston block 6 on the right side is provided with concave frame 11, the side wall of concave frame 11 is provided with driving motor 12, and the output end of driving motor 12 is fixedly connected with one end of connecting shaft 7 through a shaft coupling, the both end side walls of screening cylinder 1 are provided with mounting plates 13, the rear end faces of the two groups of mounting plates 13 are provided with first self-locking reversible motors, the output ends of the two groups of first self-locking reversible motors are sleeved with winding discs 14, the side walls of the two groups of winding discs 14 are woundly provided with pull ropes 15, one end of the two groups of pull ropes 15 is fixedly connected with the distal face of the two groups of piston blocks 6, the arc-shaped filter screen and piston block 6 are arranged, the particle fertilizer can be screened multiple times, and the use practicality of the particle fertilizer granulator sieve residue recycling mechanism is improved.
[0030] In one embodiment, the rear end face of distribution box 5 is provided with a second self-locking reversible motor, the output end of the second self-locking reversible motor is provided with a mounting shaft 16 through a shaft coupling, the side wall of mounting shaft 16 is sleeved with a guide plate 17, the outer wall of distribution box 5 is penetrated by two groups of discharge pipes 18, the inside of distribution box 5 is provided with two groups of limiting rods 19, the second self-locking reversible motor is electrically connected with the control panel through wires, the distribution box 5 is arranged, the screening work can be completed without stopping, the cleaning work of the sieve residue is completed, and the working efficiency of the particle fertilizer granulator sieve residue recycling mechanism is improved.
[0031] In one embodiment, the synchronous controller is electrically connected with the two groups of first self-locking reversible motors through wires, the control panel is electrically connected with the synchronous controller and driving motor 12 through wires, the control panel control circuit can be realized through simple programming of the person skilled in the art, belongs to the public knowledge in the art, only uses, does not transform, and therefore the control mode and circuit connection are not described in detail.
[0032] In one embodiment, the feed hopper 2 is located above the arc-shaped screen 3, so that the arc-shaped screen 3 can screen the particle fertilizer.
[0033] In one embodiment, the feed inlet of discharge hopper 4 covers the arc-shaped screen 3, so that the particle fertilizer not meeting the size through the arc-shaped screen 3 can enter the inside of discharge hopper 4.
[0034] In one embodiment, the outer wall of the screening cylinder 1 is provided with two groups of mounting columns 10.
[0035] In one embodiment, the end face of the distribution box 5 is provided with an observation window, which can help the operator to know the distribution of the granular fertilizer inside the distribution box 5.
[0036] Working principle:
[0037] When the granular fertilizer made by the granular fertilizer prilling machine is used in the granular fertilizer prilling machine screen residue recovery mechanism, the granular fertilizer can fall into the inside of the screening cylinder 1 through the feed hopper 2. At this time, the control panel is used to make the driving motor 12 work. The output end of the driving motor 12 drives the two groups of stirring leaves 9 to rotate through the connecting shaft 7 and the multiple groups of connecting rods 8. The two groups of stirring leaves 9 can stir the granular fertilizer. The granular fertilizer that does not meet the size can fall into the inside of the discharge hopper 4 through the arc-shaped screen 3. When it is necessary to remove the granular fertilizer inside the screening cylinder 1, the control panel is used to make the output ends of the two groups of first self-locking reversible motors rotate in the same direction through the synchronous controller. At this time, one group of winding discs 14 unwinds one group of pull ropes 15, and the other group of winding discs 14 winds the other group of pull ropes 15. At the same time, the two groups of piston blocks 6 move synchronously. Finally, the granular fertilizer inside the screening cylinder 1 can be pushed out. Through the arc-shaped filter screen and the piston block 6, the granular fertilizer can be screened multiple times, which improves the use practicality of the granular fertilizer prilling machine screen residue recovery mechanism. At the same time, according to the above operation, the granular fertilizer that does not meet the size can fall into the inside of the discharge hopper 4 through the arc-shaped screen 3. The control panel is used to make the second self-locking reversible motor work. The output end of the second self-locking reversible motor can drive the guide plate 17 to rotate clockwise through the mounting shaft 16. When the guide plate 17 contacts the right group of limiting rods 19, the control panel is used to make the second self-locking reversible motor stop working. At this time, the screen residue entering the distribution box 5 can fall on the inclined guide plate 17. The screen residue finally exits through the right group of discharge pipes 18. The discharged screen residue can fall into the inside of the lower group of collection structures. When the group of collection structures is full of screen residue, the control panel is used to make the output end of the second self-locking reversible motor drive the guide plate 17 to rotate counterclockwise through the mounting shaft 16. When the guide plate 17 contacts the left group of limiting rods 19, the control panel is used to make the second self-locking reversible motor stop working. At this time, the screen residue can be discharged through the left group of discharge pipes 18. The screen residue is discharged alternately through the two groups of discharge pipes 18, which can continuously clean the screen residue inside the two groups of collection structures. Through the setting of the distribution box 5, the cleaning work of the screen residue can be completed without stopping the screening work, which improves the working efficiency of the granular fertilizer prilling machine screen residue recovery mechanism.
[0038] In the utility model, unless another definite provision and limitation, the term "installation", "arrangement", "connection", "fixation", "screw connection" and so on term should do the broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through the intermediate medium, can be the communication or the interaction relationship of two elements inside two elements, unless another definite limitation, for the ordinary skill in the art, can understand the specific meaning of the above-mentioned term in the utility model according to the specific situation.
[0039] The above only is the preferred embodiment of the utility model, and does not limit the utility model, and any modification, equivalent replacement, improvement etc. that is made within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A screen residue recovery mechanism for a granular fertilizer prilling machine, characterized by, The utility model provides a screening cylinder (1), the side wall fixed of screening cylinder (1) is equipped with feed hopper (2) and arc screen (3), the outer wall of screening cylinder (1) is equipped with lower hopper (4) and electric control box, the discharge end of lower hopper (4) is sleeved with distribution box (5), the inside of electric control box is equipped with control panel and synchronous controller, the inside of screening cylinder (1) is equipped with two groups of piston block (6) of sliding installation, and two groups of piston block (6) are equipped with connecting shaft (7) through bearing, and connecting shaft (7) is equipped with multiple connecting rods (8) on the side wall, and one end of multiple connecting rods (8) on the same side is equipped with agitating blade (9), the side wall of right side group piston block (6) is equipped with concave frame (11), and the side wall of concave frame (11) is equipped with drive motor (12), and the output of drive motor (12) is fixedly connected with one end of connecting shaft (7) through shaft coupling, both ends side wall of screening cylinder (1) are equipped with mounting plate (13), and the rear end surface of two groups of mounting plate (13) is equipped with first self locking type forward and reverse motor, and the output of two groups of first self locking type forward and reverse motor is sleeved with winding disc (14), and the side wall of two groups of winding disc (14) is equipped with pull rope (15) of winding installation, and one end of two groups of pull rope (15) is fixedly connected with the far away surface of two groups of piston block (6) respectively.
2. The screen residue recovery mechanism for a granule fertilizer prilling machine according to claim 1, characterized by, The rear end surface of distribution box (5) is equipped with second self locking type forward and reverse motor, and the output of second self locking type forward and reverse motor is equipped with mounting shaft (16) through shaft coupling, and the side wall of mounting shaft (16) is sleeved with guide plate (17), and the outer wall of distribution box (5) is equipped with two groups of discharge pipe (18), and the inside of distribution box (5) is equipped with two groups of limiting rod (19), and second self locking type forward and reverse motor is electrically connected with control panel through wire.
3. The screen residue recovery mechanism for a granule fertilizer prilling machine according to claim 1, characterized by, The synchronous controller is electrically connected with two groups of first self locking type forward and reverse motor through wire, and the control panel is electrically connected with synchronous controller and drive motor (12) through wire.
4. The granule fertilizer prilling machine screen residue recovery mechanism according to claim 1, characterized by, The feed hopper (2) is located above the arc screen (3).
5. The granule fertilizer prilling machine screen residue recovery mechanism according to claim 1, characterized by, The feed inlet of the lower hopper (4) covers the arc screen (3).
6. The granule fertilizer prilling machine screen residue recovery mechanism according to claim 1, characterized by, Two groups of mounting columns (10) are installed on the outer wall of the screening cylinder (1).
7. The granule fertilizer prilling machine screen residue recovery mechanism according to claim 1, characterized by, An observation window is provided on the end face of the distribution box (5).
Citation Information
Patent Citations
Anti-blocking granulation device
CN219647433U