Scrap iron removing machine for mechanical parts

By designing a metal filings removal machine, which combines water pump spray head rinsing and motor-driven rotation with magnetic adsorption, the problem of low efficiency in removing metal filings from flanges is solved, achieving a high-efficiency, time-saving, and labor-saving removal effect, and is suitable for flanges of different specifications.

CN223916097UActive Publication Date: 2026-02-17CHANGSHA FEISITE MACHINERY MANFUACTURING
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Patent Information

Application Number
CN202520427971.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-12
Publication Date
2026-02-17
Estimated Expiration
2035-03-12

AI Technical Summary

Technical Problem

The current method of removing iron filings from flanges is inefficient and incomplete, resulting in high labor intensity and increased processing costs.

Method used

A metal scrap removal machine was designed. It uses a water pump spray head to wash the metal scrap on the surface of the flange, and the flange is rotated by a motor-driven mounting column. The metal scrap is attracted by a magnet and collected by a scraper and a collection box.

Benefits of technology

It achieves efficient, time-saving, and labor-saving removal of iron filings, improves the cleaning effect, is suitable for flanges of different specifications, and reduces labor intensity and processing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The scrap iron removing machine for the mechanical parts comprises a cleaning box and a flange plate body, one side of the cleaning box is rotationally connected with a cabinet door, the outer wall of the top of the cleaning box is fixedly connected with a water pump, a water inlet pipe is inserted into the water inlet end of the water pump in a sealed mode, and a water outlet pipe is inserted into the water outlet end of the water pump in a sealed mode. Two shunting pipes are inserted into the two sides, extending into the cleaning box, of the bottom end of the water outlet pipe in a sealed mode, a plurality of spraying heads are inserted into one sides of the shunting pipes in a sealed mode, a motor is fixedly connected to the outer wall of the top of the cleaning box, a mounting column is fixedly connected to the output end of the motor, a sliding groove is formed between the two sides of the mounting column in a penetrating mode, and two mounting rods are slidably connected into the sliding groove. Water flow is input into the flow dividing pipe under the action of the water pump, then the water flow is sprayed to the flange plate body from the spraying head, scrap iron on the flange plate body is washed away, the scrap iron on the flange plate body is washed away, and time and labor are saved.
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Description

Technical Field

[0001] This utility model relates to the field of mechanical parts processing technology, and in particular to a chip removal machine for mechanical parts. Background Technology

[0002] Machining refers to the process of changing the shape, size or performance of a workpiece through mechanical equipment. In order to ensure the good working condition of the parts, the parts often need to be polished during machining. After polishing, a large amount of metal shavings usually remain on the surface of the parts. At this time, the workers need to clean the polished mechanical parts, including flanges, etc.

[0003] Currently, the removal of iron filings on flanges is mostly done by manual wiping or air blowing, which has problems such as low efficiency, incomplete removal, and high labor intensity, resulting in increased processing costs. Utility Model Content

[0004] The purpose of this invention is to solve the problems of low efficiency and incomplete cleaning in existing products, and to propose a metal chip removal machine for mechanical parts.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A metal filings removal machine for mechanical parts includes a cleaning tank and a flange body. A cabinet door is rotatably connected to one side of the cleaning tank. A water pump is fixedly connected to the top outer wall of the cleaning tank. An inlet pipe is sealed and inserted into the water inlet of the water pump, and an outlet pipe is sealed and inserted into the water outlet. Two branch pipes are sealed and inserted into both sides of the bottom end of the outlet pipe that extend into the cleaning tank. Multiple spray heads are sealed and inserted into one side of the branch pipe. A motor is fixedly connected to the top outer wall of the cleaning tank. A mounting column is fixedly connected to the output end of the motor. A sliding groove is provided between the two sides of the mounting column. Two mounting rods are slidably connected in the sliding groove. Two first clamping plates are fixedly connected to one side of the mounting rod. Two second fastening bolts are rotatably inserted into one side of the first clamping plate. A second clamping plate is threaded between the two second fastening bolts. The flange body is sandwiched between the first clamping plates and the second clamping plates. Multiple positioning grooves are provided on both sides of the mounting column. First fastening bolts are threaded into the positioning grooves, and one end of the first fastening bolt abuts against one side of the mounting rod.

[0007] Furthermore, an observation window is embedded in one side of the cabinet door, and a control panel is fixedly connected to the outer wall of one side of the cabinet door.

[0008] Furthermore, a handle is fixedly connected to one side of the outer wall of the cabinet door, and an anti-slip pad is adhered to the outer wall of the handle.

[0009] Furthermore, a scraper is fixedly connected between the inner walls of both sides of the cleaning tank, and an iron plate is slidably inserted into one side of the cleaning tank. Multiple magnets are attracted to the bottom of the iron plate, and the scraper is in contact with the top of the iron plate.

[0010] Furthermore, a storage box is slidably inserted into one side of the cleaning box, and the storage box is located below the iron plate.

[0011] Furthermore, a mounting box is snapped onto one side of the cleaning box, and a drain pipe is sealed and inserted into one end of the mounting box.

[0012] Furthermore, a filter screen is snapped onto one side of the mounting box.

[0013] The beneficial effects of this utility model are as follows:

[0014] 1. Water is pumped into the distribution pipe and then sprayed from the spray head onto the flange body to wash away the iron filings on the flange body, thus removing the iron filings from the flange body in a time-saving and labor-saving manner.

[0015] 2. The mounting column rotates under the drive of the motor, which in turn drives the mounting rod, the first clamping plate, and the second clamping plate to rotate, thereby causing the flange body to rotate at high speed. Then, under the attraction of the magnet, the iron filings are attracted to the iron plate, thus removing the iron filings from the flange body and improving the iron filings removal effect.

[0016] 3. By pulling the mounting rods within the slide groove, the distance between the two mounting rods can be adjusted according to the specifications of the flange body, so as to clamp flange bodies of different specifications and improve applicability. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of a metal chip removal machine for mechanical parts proposed in this utility model;

[0018] Figure 2 This is a cross-sectional structural schematic diagram of a metal chip removal machine for mechanical parts proposed in this utility model;

[0019] Figure 3 This is an enlarged structural diagram of part A of a metal chip removal machine for mechanical parts proposed in this utility model;

[0020] Figure 4 This is a partial cross-sectional view of a metal chip removal machine for mechanical parts proposed in this utility model.

[0021] In the diagram: 1. Cleaning tank; 2. Cabinet door; 3. Observation window; 4. Handle; 5. Control panel; 6. Water pump; 7. Inlet pipe; 8. Outlet pipe; 9. Diverter pipe; 10. Spray head; 11. Motor; 12. Mounting column; 13. Slide groove; 14. Positioning groove; 15. Mounting rod; 16. First fastening bolt; 1601. Second fastening bolt; 17. First clamping plate; 1701. Second clamping plate; 18. Flange body; 19. Scraper; 20. Iron plate; 21. Magnet; 22. Storage box; 23. Mounting box; 24. Filter screen; 25. Drain pipe. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] Reference Figures 1-4 A metal filings removal machine for mechanical parts includes a cleaning tank 1 and a flange body 18. A cabinet door 2 is rotatably connected to one side of the cleaning tank 1. A water pump 6 is fixed to the top outer wall of the cleaning tank 1 by bolts. A water inlet pipe 7 is sealed and inserted into the water inlet end of the water pump 6, and a water outlet pipe 8 is sealed and inserted into the water outlet end of the water pump 6. Two branch pipes 9 are sealed and inserted into both sides of the bottom end of the water outlet pipe 8 that extend into the cleaning tank 1. Multiple spray heads 10 are sealed and inserted into one side of the branch pipe 9. Under the action of the water pump 6, water flows into the water inlet pipe 7, and then into the branch pipes 9 through the water outlet pipe 8. Then, the water is sprayed from the spray heads 10 onto the flange body 18, thereby washing away the metal filings on the flange body 18.

[0024] A motor 11 is bolted to the top outer wall of the cleaning tank 1. A mounting post 12 is bolted to the output end of the motor 11. A sliding groove 13 runs through the two sides of the mounting post 12. Two mounting rods 15 are slidably connected within the sliding groove 13. Pulling the mounting rods 15 within the sliding groove 13 adjusts the distance between the two mounting rods 15 according to the specifications of the flange body 18, allowing for clamping of flange bodies 18 of different specifications. Two first clamping plates 17 are welded to one side of each mounting rod 15. Two second fastening bolts 1601 are rotatably inserted into one side of each first clamping plate 17. A second clamping plate 1701 is threaded between the two second fastening bolts 1601. The flange body 18 is clamped between the first clamping plates 17 and the second clamping plates 1701. Tightening the second fastening bolts 1601... 1. The second clamping plate 1701 moves closer to the first clamping plate 17, thereby clamping the flange body 18. Multiple positioning grooves 14 are provided on both sides of the mounting column 12. The first fastening bolt 16 is threaded into the positioning groove 14. One end of the first fastening bolt 16 abuts against one side of the mounting rod 15. Tightening the first fastening bolt 16 fixes the mounting rod 15. An iron plate 20 is slidably inserted into one side of the cleaning box 1. Multiple magnets 21 are attracted to the bottom of the iron plate 20. Driven by the motor 11, the mounting column 12 rotates, thereby driving the mounting rod 15, the first clamping plate 17, and the second clamping plate 1701 to rotate, which in turn drives the flange body 18 to rotate at high speed. Under the attraction of the magnets 21, the iron filings are attracted to the iron plate 20, thereby removing the iron filings from the flange body 18.

[0025] An observation window 3 is embedded in one side of the cabinet door 2. A control panel 5 is fixed to the outer wall of one side of the cabinet door 2 by bolts. A handle 4 is fixed to the outer wall of one side of the cabinet door 2 by bolts. An anti-slip pad is adhered to the outer wall of the handle 4 to facilitate the operation of the cabinet door 2. A scraper 19 is fixed between the inner walls of both sides of the cleaning tank 1 by bolts. The scraper 19 contacts the top of the iron plate 20. Pulling the iron plate 20 outward causes the scraper 19 to scrape on the iron plate 20, thereby scraping the iron filings off the iron plate 20. A storage box 22 is slidably inserted into one side of the cleaning tank 1. The storage box 22 is located below the iron plate 20. The iron filings fall into the storage box 22 and are collected. An installation box 23 is snapped into one side of the cleaning tank 1. A drain pipe 25 is sealed and inserted into one end of the installation box 23. A filter screen 24 is snapped into one side of the installation box 23 to filter out the iron filings in the sewage.

[0026] The working principle of this embodiment is as follows: In use, the inlet pipe 7 is connected to the external water supply pipe. First, the mounting rod 15 is pulled to move within the slide groove 13, thereby adjusting the distance between the two mounting rods 15 according to the specifications of the flange body 18. Then, the first fastening bolt 16 is tightened to fix the mounting rods 15. Next, the flange body 18 is placed between the two mounting rods 15 and between the two first clamping plates 17 and the second clamping plate 1701. Then, the second fastening bolt 1601 is tightened to move the second clamping plate 1701 closer to the first clamping plate 17. After clamping the flange body 18, the water pump 6 is started. Under the action of the water pump 6, water flows into the inlet pipe 7 and then into the branch pipe 9 through the outlet pipe 8. Then, it sprays water from the spray head 10 onto the flange body 18 to wash away the iron filings on the flange body 18. The iron filings fall onto the iron plate 20 and are attracted by the magnet 21. Then, the sewage flows from the filter screen 24 into the mounting box 23 and is discharged from the drain pipe 25.

[0027] Simultaneously, the motor 11 is started, and the mounting column 12 rotates under the drive of the motor 11, thereby driving the mounting rod 15, the first clamping plate 17, and the second clamping plate 1701 to rotate, which in turn drives the flange body 18 to rotate at high speed. Then, under the attraction of the magnet 21, the iron filings are attracted to the iron plate 20. Then, the iron plate 20 is pulled outward so that the scraper 19 scrapes on the iron plate 20, thereby scraping the iron filings off the iron plate 20. Then, the iron filings fall into the storage box 22 for collection.

[0028] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A metal scrap removal machine for mechanical parts, comprising a cleaning tank (1) and a flange body (18), characterized in that, A cabinet door (2) is rotatably connected to one side of the cleaning tank (1). A water pump (6) is fixedly connected to the top outer wall of the cleaning tank (1). A water inlet pipe (7) is sealed and inserted into the water inlet end of the water pump (6). A water outlet pipe (8) is sealed and inserted into the water outlet end of the water pump (6). Two diversion pipes (9) are sealed and inserted into both sides of the bottom end of the water outlet pipe (8) that extend into the cleaning tank (1). Multiple spray heads (10) are sealed and inserted into one side of the diversion pipe (9). A motor (11) is fixedly connected to the top outer wall of the cleaning tank (1). A mounting column (12) is fixedly connected to the output end of the motor (11). A sliding groove (13) is provided between the two sides of the mounting column (12). Two mounting rods (15) are slidably connected in the groove (13). Two first clamping plates (17) are fixedly connected to one side of the mounting rods (15). Two second fastening bolts (1601) are rotatably inserted into one side of the first clamping plates (17). A second clamping plate (1701) is threaded between the two second fastening bolts (1601). The flange body (18) is sandwiched between the first clamping plates (17) and the second clamping plates (1701). Multiple positioning grooves (14) are provided on both sides of the mounting column (12). A first fastening bolt (16) is threaded into the positioning groove (14). One end of the first fastening bolt (16) abuts against one side of the mounting rod (15).

2. The metal scrap removal machine for mechanical parts according to claim 1, characterized in that, An observation window (3) is embedded in one side of the cabinet door (2), and a control panel (5) is fixedly connected to the outer wall of one side of the cabinet door (2).

3. A metal chip removal machine for mechanical parts according to claim 1, characterized in that, A handle (4) is fixedly connected to one side of the outer wall of the cabinet door (2), and an anti-slip pad is adhered to the outer wall of the handle (4).

4. A metal chip removal machine for mechanical parts according to claim 1, characterized in that, A scraper (19) is fixedly connected between the inner walls of both sides of the cleaning tank (1). An iron plate (20) is slidably inserted into one side of the cleaning tank (1). Multiple magnets (21) are attracted to the bottom of the iron plate (20). The scraper (19) is in contact with the top of the iron plate (20).

5. A metal chip removal machine for mechanical parts according to claim 1, characterized in that, A storage box (22) is slidably inserted into one side of the cleaning box (1), and the storage box (22) is located below the iron plate (20).

6. A metal chip removal machine for mechanical parts according to claim 1, characterized in that, The cleaning box (1) is attached to one side with a mounting box (23), and a drain pipe (25) is sealed and inserted into one end of the mounting box (23).

7. A metal chip removal machine for mechanical parts according to claim 6, characterized in that, A filter screen (24) is snapped onto one side of the mounting box (23).