Lubricating grease cleaning device for wind power bearing

Abstract

The utility model provides a wind power bearing lubricating grease cleaning device which comprises a box body, a plurality of partition plates are arranged in the box body and divide the box body into a plurality of working areas, and every two adjacent working areas are communicated with each other. Wherein the plurality of working areas are a cleaning area, a filtering area and a storage area in sequence; the inlet end of the spray gun is communicated with the storage area through a hose, and the outlet end of the spray gun guides the cleaning liquid from the storage area into the cleaning area. The wind power bearing cleaning device has the advantages that lubricating grease on a wind power bearing is cleaned through the spray gun, cleaning liquid flows in all the working areas of the box body to be recycled, and the cleaning effect is guaranteed through filtering.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of wind power equipment maintenance, especially a kind of wind power bearing lubricating grease cleaning device. BACKGROUND

[0002] Wind power bearing is smeared with high viscosity lubricating grease, when bearing is used for a long time, in order to ensure the smooth degree of rotation of bearing, lubricating grease needs to be replaced;

[0003] In prior art, bearing is often disassembled and soaked in kerosene and washed by hand, so as to remove lubricating grease on bearing, but in the process of soaking and manual washing, part of lubricating grease has hardened, so that kerosene cannot be dissolved, and then kerosene used for cleaning is contaminated, in subsequent cleaning work, particulate matter is attached to the following bearing, which affects the cleaning effect of bearing. SUMMARY

[0004] Therefore, the utility model aims at providing a kind of wind power bearing lubricating grease cleaning device to solve at least one of the above-mentioned part of technical problems.

[0005] To achieve the above-mentioned purpose, the technical scheme of the utility model is as follows:

[0006] A kind of wind power bearing lubricating grease cleaning device, comprising:

[0007] Box, multiple partitions are arranged in the box, multiple partitions divide the box into multiple work areas, and two adjacent work areas are communicated with each other;Wherein, multiple work areas are sequentially cleaning area, filter area, storage area;

[0008] Lance, the inlet end of the lance is communicated with the storage area by hose, and the outlet end of the lance guides cleaning liquid from the storage area into the cleaning area.

[0009] Further, two baffles are fixedly arranged in the cleaning area, the cleaning area is divided into fluctuation part and stable part by the two baffles, and Z-shaped channel is formed between the two baffles, which communicates the fluctuation part and the stable part.

[0010] Further, the bottom surface of the cleaning area and the filter area is provided with a sewage discharge port, and the part of the side wall of the cleaning area and the filter area adjacent to the bottom surface is provided with a cleaning port.

[0011] Further, a first through hole is formed in the partition between the cleaning area and the filter area, and the first through hole is formed in the position of the partition adjacent to the bottom surface of the box.

[0012] Further, an annular plate is fixedly arranged in the filter area, and the outer side wall of the annular plate is fixedly connected with the inner side wall of the filter area and is in close contact with the inner side wall of the filter area.

[0013] A filter element is placed on top of the annular plate, and the horizontal projection of the filter element completely covers the horizontal projection of the inner sidewall of the annular plate.

[0014] Furthermore, the filter element includes:

[0015] The filter cage is a rectangular cage made of metal.

[0016] The filter element is provided in multiple form, and the multiple filter elements are stacked in the filter cage.

[0017] Furthermore, a second through hole is provided on the partition between the filtration area and the storage area, and the second through hole is located on the partition away from the bottom surface of the box.

[0018] Furthermore, a guide plate is fixed on the end face of the partition in the storage area, and a guide channel is formed between the guide plate and the partition. The guide channel is connected to the second through hole, which is located inside the guide channel.

[0019] Furthermore, the side wall of the storage area is connected to a fluid exchange pipe for replacing the cleaning fluid.

[0020] Furthermore, the inlet end of the spray gun is connected to one end of the outlet pipe via a flexible hose, and the other end of the outlet pipe passes through the housing and is inserted into the storage area.

[0021] Compared with the prior art, the wind turbine bearing grease cleaning device of this utility model has the following advantages:

[0022] The grease on the wind turbine bearings is cleaned using a spray gun. The cleaning fluid flows through various working areas of the housing for recycling and reuse, and filtration ensures the cleaning effect. Attached Figure Description

[0023] The accompanying drawings, which form part of this utility model, are used to provide a further understanding of the utility model. The illustrative embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an undue limitation of the utility model. In the drawings:

[0024] Figure 1 This is a schematic diagram of the overall structure of the wind turbine bearing grease cleaning device according to an embodiment of the present invention;

[0025] Figure 2 This is a schematic diagram of the cross-sectional structure and the flow path of the cleaning fluid in the wind turbine bearing grease cleaning device described in this embodiment of the utility model.

[0026] Figure 3 This is a schematic diagram of the internal structure of the wind turbine bearing grease cleaning device according to an embodiment of the present invention;

[0027] Figure 4This is a schematic diagram of the overall structure of the filter element according to an embodiment of the present utility model;

[0028] Figure 5 This is a schematic diagram of the cross-sectional structure of the filter element according to an embodiment of the present invention.

[0029] Explanation of reference numerals in the attached figures:

[0030] 1. Housing; 101. Baffle; 102. Drain outlet; 103. Cleaning outlet; 104. Annular plate; 105. Filter element; 10501. Filter cage; 10502. Filter disc; 106. Guide plate; 107. Liquid replacement pipe; 108. Partition; 2. Spray gun; 201. Liquid outlet pipe. Detailed Implementation

[0031] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0032] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0033] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0034] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0035] like Figures 1-2 As shown: A wind turbine bearing grease cleaning device, comprising:

[0036] The housing 1 is provided with multiple partitions 108, which divide the housing 1 into multiple working areas, and two adjacent working areas are interconnected; wherein, the multiple working areas are, in order, a cleaning area, a filtering area, and a storage area.

[0037] Spray gun 2, the inlet end of which is connected to the storage area via a hose, and the outlet end of the spray gun 2 which introduces the cleaning fluid from the storage area into the cleaning area.

[0038] When cleaning the lubricating grease from the wind turbine bearing, place the bearing above the cleaning area and use spray gun 2 to clean the bearing. The cleaning fluid flows along the inside of the housing 1. Figure 2 The flow is in the direction of the dashed line shown.

[0039] Two baffles 101 are fixedly installed in the cleaning zone, which divide the cleaning zone into a fluctuating part and a stable part. A Z-shaped channel connecting the fluctuating part and the stable part is formed between the two baffles 101.

[0040] During the cleaning process, the cleaning fluid first falls into the undulating section. Under the influence of the spray gun 2, the cleaning fluid in the undulating section is in a undulating state. When the cleaning fluid flows into the stable section through the buffer of the Z-shaped channel, the flow direction is stable and the flow rate is low. At this time, the liquid flow is relatively stable, and the undissolved large particles of lubricating grease in the cleaning fluid are deposited at the bottom of the cleaning zone.

[0041] Both the bottom surfaces of the cleaning zone and the filtration zone are provided with drain outlets 102, and the side walls of the cleaning zone and the filtration zone near the bottom surface are provided with cleaning outlets 103.

[0042] The grease deposited at the bottom of the cleaning zone and the filtration zone can flow out through the drain port 102, and the bottom of the cleaning zone and the filtration zone can be flushed through the cleaning port 103.

[0043] A first through hole is provided on the partition 108 between the cleaning zone and the filtration zone. The first through hole is located near the bottom surface of the housing 1 on the partition 108. The stabilized cleaning solution flows into the filtration zone through the first through hole.

[0044] An annular plate 104 is fixedly installed in the filtration zone, and the outer side wall of the annular plate 104 is fixedly connected to and fits against the inner side wall of the filtration zone.

[0045] A filter element 105 is placed on top of the annular plate 104, and the horizontal projection of the filter element 105 completely covers the horizontal projection of the inner sidewall of the annular plate 104. The cleaning fluid flows from bottom to top through the filter element 105, and the undissolved small particles of lubricating grease in the cleaning fluid are also filtered out under the action of the filter element 105. At this time, the particles in the cleaning fluid above the filter element 105 are filtered clean and will not affect the operation of the spray gun 2, so it can be reused.

[0046] The filter element 105 includes:

[0047] Filter cage 10501, wherein the filter cage 10501 is a rectangular cage made of metal;

[0048] Filter sheet 10502, wherein multiple filter sheets 10502 are provided and multiple filter sheets 10502 are stacked in filter cage 10501;

[0049] When the filtration effect decreases, after removing the filter cage 10501, you can replace some of the filter plates 10502, or you can replace the entire filter cage.

[0050] A second through hole is provided on the partition 108 between the filtration zone and the storage zone. The second through hole is located on the partition 108 away from the bottom surface of the housing 1. The cleaning fluid flows into the storage zone through the second through hole.

[0051] A guide plate 106 is fixed on the end face of the partition 108 in the storage area. A guide channel is formed between the guide plate 106 and the partition 108. The guide channel is connected to the second through hole, which is located inside the guide channel. Under the action of the guide plate, the cleaning fluid flows steadily through the guide channel into the storage area, preventing air bubbles in the cleaning fluid from affecting the use of the spray gun 2 due to the presence of air inside.

[0052] The storage area is connected to a fluid exchange pipe 107 for replacing the cleaning fluid. When the cleaning fluid still cannot meet the cleaning requirements after filtration, the old cleaning fluid is extracted through the fluid exchange pipe 107 and new cleaning fluid is injected through the fluid exchange pipe 107.

[0053] The inlet end of the spray gun 2 is connected to one end of the outlet pipe 201 via a hose, and the other end of the outlet pipe 201 passes through the box 1 and is inserted into the storage area.

[0054] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model, and they should all be covered within the scope of the claims and specification of this utility model.

[0055] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A wind turbine bearing grease cleaning device, characterized in that, include: The box (1) is provided with multiple partitions (108) inside the box (1), which divide the box (1) into multiple working areas, and two adjacent working areas are interconnected; wherein, the multiple working areas are, in order, a cleaning area, a filtering area, and a storage area; The spray gun (2) has its inlet end connected to the storage area via a hose, and its outlet end introduces the cleaning fluid from the storage area into the cleaning area.

2. The wind turbine bearing grease cleaning device according to claim 1, characterized in that, Two baffles (101) are fixedly installed in the cleaning zone. The two baffles (101) divide the cleaning zone into a fluctuating part and a stable part. A Z-shaped channel connecting the fluctuating part and the stable part is formed between the two baffles (101).

3. The wind turbine bearing grease cleaning device according to claim 1, characterized in that, Both the bottom surface of the cleaning zone and the filtration zone are provided with a drain outlet (102), and the side walls of the cleaning zone and the filtration zone near the bottom surface are provided with a cleaning outlet (103).

4. The wind turbine bearing grease cleaning device according to claim 1, characterized in that, A first through hole is provided on the partition (108) between the cleaning zone and the filtration zone. The first through hole is located on the partition (108) near the bottom surface of the housing (1).

5. The wind turbine bearing grease cleaning device according to claim 1, characterized in that, An annular plate (104) is fixedly provided in the filtration zone, and the outer side wall of the annular plate (104) is fixedly connected to and fits against the inner side wall of the filtration zone. A filter element (105) is placed on top of the annular plate (104), and the horizontal projection of the filter element (105) completely covers the horizontal projection of the inner sidewall of the annular plate (104).

6. The wind turbine bearing grease cleaning device according to claim 5, characterized in that, The filter element (105) includes: The filter cage (10501) is a rectangular cage made of metal. Filter sheet (10502), wherein multiple filter sheets (10502) are provided, and multiple filter sheets (10502) are stacked in filter cage (10501).

7. A wind turbine bearing grease cleaning device according to claim 1, characterized in that, A second through hole is provided on the partition (108) between the filtration zone and the storage zone. The second through hole is located on the partition (108) away from the bottom surface of the box (1).

8. A wind turbine bearing grease cleaning device according to claim 7, characterized in that, A guide plate (106) is fixed on the end face of the partition (108) in the storage area. A guide channel is formed between the guide plate (106) and the partition (108). The guide channel is connected to the second through hole, which is located inside the guide channel.

9. A wind turbine bearing grease cleaning device according to claim 1, characterized in that, The storage area has a fluid exchange pipe (107) connected to its side wall for changing the cleaning fluid.

10. A wind turbine bearing grease cleaning device according to claim 1, characterized in that, The inlet end of the spray gun (2) is connected to one end of the outlet pipe (201) via a hose, and the other end of the outlet pipe (201) passes through the box (1) and is inserted into the storage area.

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