Valve sewage disposal device
By combining ultrasonic vibration and brush cleaning, the problem of low valve cleaning efficiency in existing technologies has been solved, achieving efficient cleaning and rapid rinsing of the valve interior, thus improving cleaning effect and adaptability.
Patent Information
- Application Number
- CN202520262971.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-02-19
AI Technical Summary
Existing valve cleaning devices are slow to clean complex internal shapes of valves and cannot continuously and efficiently clean multiple valves, resulting in low cleaning efficiency.
The cleaning method employs a combination of ultrasonic vibration components and brushes. Ultrasonic vibrations accelerate the decomposition and dissolution of dirt, while the conveyor belt conveyor and the secondary cleaning by the brushes enable efficient cleaning of the valve's interior. A flushing component then provides rapid rinsing.
It improves the efficiency and adaptability of valve cleaning, ensures that stubborn dirt is not left behind, enables continuous cleaning and rapid rinsing of multiple valves, and enhances the overall cleaning effect.
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Figure CN223916132U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to valve cleaning technology field, concretely is a valve cleaning device. BACKGROUND
[0002] Valve is the mechanical device of control flowing fluid medium's flow, flow direction, pressure, temperature etc., and valve is the basic part in pipeline system, and the inner wall of valve usually will have a large amount of dirt, needs to use cleaning device to clean the valve.
[0003] Valve cleaning device is composed of cleaning pool, brush and spray head etc. structure, by placing the valve in the cleaning pool with detergent and soaking, so that dirt decomposes and dissolves, then using brush to clean quickly, finally using spray head to clean, realize the cleaning treatment of valve.
[0004] The existing valve cleaning device is slow to clean the complex shape inside the valve, cannot continuously and efficiently clean multiple valves, resulting in low cleaning efficiency of the valve, therefore, aiming at the above problems, a valve cleaning device is provided. UTILITY MODEL CONTENTS
[0005] In order to make up for the deficiency of prior art, solve the problems existing in prior art, the utility model provides a valve cleaning device.
[0006] The utility model discloses a valve cleaning device, including the base, install the supporting plate on the base, install the conveyer belt on the supporting plate, the fixed mounting of cleaning pool is installed on the base, the cleaning pool is the boat-shaped structure, the conveyer belt is located in the cleaning pool, the symmetric installation of vibration subassembly is installed on the inner wall of cleaning pool, and vibration subassembly includes transducer, install a plurality of transducers on the inner wall of cleaning pool, the fixed plate is welded on the outer wall of cleaning pool, install ultrasonic generator on the fixed plate, the ultrasonic generator is connected with a plurality of transducers through circuit, install cleaning assembly on the lateral wall of cleaning pool, and cleaning assembly includes rotary rod, the rotary rod is rotatably connected with the lateral wall of cleaning pool through bearing, the installation slot is seted up in the rotary rod, the hydraulic cylinder is fixedly installed in the installation slot, the hydraulic rod is connected at the front end of hydraulic cylinder, the rod hole is seted up in the rotary rod and located the front end of installation slot, and the movable rod is assembled in the rod hole, the complex shape inside the valve is efficiently cleaned through ultrasonic vibration, and the whole inside the valve is cleaned twice through brush, avoid stubborn dirt to remain, and the cleaning effect is good, and a plurality of valves are cleaned in turn, which is beneficial to improve the cleaning efficiency.
[0007] Preferably, the outer wall of the moving rod is provided with a brush, the rear end of the moving rod is welded with a spring, the other end of the spring is fixedly connected with the hydraulic rod, the spring is installed, the moving rod can brush different models of valves, and the adaptability of the device is improved.
[0008] Preferably, the sliding groove is arranged on the rotating rod and located at the two ends of the moving rod, the sliding groove is provided with a clamping block, the clamping block is fixedly connected with the side wall of the moving rod, the clamping block is slidably arranged in the sliding groove, the stable movement of the moving rod is realized, the moving rod can rotate with the rotating rod, and the stability of the moving rod is improved.
[0009] Preferably, the outer wall of the cleaning tank is provided with a driving assembly, the driving assembly comprises a first gear, the first gear is fixedly sleeved on the outer wall of the rotating rod, a second gear is rotatably arranged on the outer wall of the cleaning tank, the second gear is meshed with the first gear, a second motor is installed on the outer wall of the cleaning tank through a machine base, and the output shaft of the second motor is fixedly connected with the rotating shaft of the second gear; the rotating rod is driven to rotate by the first gear, the moving rod in the rotating rod rotates together under the action of the clamping block, the moving rod rotates in the valve, the brush on the moving rod can clean the dirt in the valve, and the cleaning effect is improved.
[0010] Preferably, the conveying belt is provided with a push plate, a first motor is installed on the supporting plate through a machine base, the output shaft of the first motor is fixedly connected with a transmission wheel in the conveying belt, and a plurality of groups of transmission wheels in the conveying belt are rotatably connected through chains; the valve is placed on the conveying belt, the first motor operates, the conveying belt rotates, the push plate on the conveying belt pushes the valve to move forward together with the conveying belt, the conveying belt conveys the valve into the cleaning tank, a plurality of groups of valves can be continuously conveyed, and a plurality of groups of valves can be sequentially cleaned.
[0011] Preferably, the supporting plate is provided with a flushing assembly, the flushing assembly comprises a cleaning box, the cleaning box is in U-shaped structure, the two side walls of the cleaning box are fixedly installed on the supporting plate, a nozzle is installed on the inner wall of the cleaning box, a water pump is installed on the cleaning box, a water guide pipe is installed on the water pump, and a water curtain is installed on the front plate and the rear plate of the cleaning box; the valve is conveyed into the cleaning box through the conveying belt, the water pump operates, water in the water guide pipe is sprayed out from the nozzle, the valve is quickly flushed, and the cleaning efficiency is improved.
[0012] The utility model discloses the beneficial effect lies in:
[0013] 1. The utility model discloses a valve is cleaned to the complex shape inside the valve through ultrasonic vibration, and the whole inside the valve is cleaned secondly through the brush, avoids stubborn dirt to remain, and the cleaning effect is good, and a plurality of valves are cleaned in turn, improves the cleaning efficiency, through the spring of installation, makes the movable rod can brush the valve of different models, improves the adaptability of device, through the sliding of the clamping block in the sliding slot, realizes the stable movement of movable rod, and the movable rod is convenient for rotating with the rotating rod, and is beneficial to improving the stability of movable rod.
[0014] 2. The utility model discloses through the first gear drive rotating rod rotation, the movable rod in rotating rod rotates under the action of clamping block together, and the movable rod rotates in the valve, realizes the brush on the movable rod and cleans the dirt inside the valve, improves the cleaning effect, through the valve is placed on the conveyer belt, and the first motor operation, the conveyer belt rotates, and the push plate on the conveyer belt pushes the valve and moves forward with the conveyer belt, and the conveyer belt transports the valve to the silt trap, realizes the continuous transport of a plurality of valves, and a plurality of valves are cleaned in turn conveniently, through the conveyer belt and transports the valve to the cleaning tank, and the water pump operation, and the water in the water guide pipe sprays from the nozzle, realizes the quick washing of valve, and is beneficial to improving the cleaning efficiency. ACCURACY OF DRAWINGS
[0015] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, below will be to the drawings needed to be used in the embodiment or prior art description simple introduction, obviously, below description's drawings only some embodiments of the utility model, for the ordinary skilled person in the art, under the premise of not paying the creative labor, can also obtain other drawings according to these drawings.
[0016] Figure 1 It is the first perspective three-dimensional structure schematic diagram;
[0017] Figure 2 It is the three-dimensional structure schematic diagram of cleaning assembly;
[0018] Figure 3 It is the three-dimensional structure schematic diagram of drive assembly;
[0019] Figure 4 It is the three-dimensional structure schematic diagram of flushing assembly.
[0020] In the figure: 1, base; 2, support plate; 3, conveyor belt; 4, push plate; 5, first motor; 6, cleaning tank; 7, transducer; 8, fixed plate; 9, ultrasonic generator; 10, rotating rod; 11, mounting groove; 12, hydraulic cylinder; 13, hydraulic rod; 14, rod hole; 15, moving rod; 16, spring; 17, sliding slot; 18, clamping block; 19, first gear; 20, second gear; 21, second motor; 22, cleaning box; 23, nozzle; 24, water pump; 25, water guide pipe; 26, water curtain. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0022] Please refer to Figures 1-3As shown, a valve cleaning device, including the base 1, the base 1 is installed on the support plate 2, the support plate 2 is installed on the conveyor belt 3, the base 1 is fixedly installed on the cleaning pool 6, the cleaning pool 6 is a boat-shaped structure, the conveyor belt 3 is located in the cleaning pool 6, the cleaning pool 6 is symmetrically installed on the inner wall of the vibration assembly, the vibration assembly includes transducer 7, the cleaning pool 6 is installed on the inner wall of the transducer 7, the cleaning pool 6 is welded on the outer wall of the fixed plate 8, the fixed plate 8 is installed on the ultrasonic generator 9, the ultrasonic generator 9 is connected with the multiple transducers 7 through the circuit, the cleaning assembly is installed on the side wall of the cleaning pool 6, the cleaning assembly includes rotating rod 10, the rotating rod 10 is rotatably connected with the side wall of the cleaning pool 6 through the bearing, the rotating rod 10 is provided with an installation slot 11, the hydraulic cylinder 12 is fixedly installed in the installation slot 11, the hydraulic cylinder 12 is connected with the hydraulic rod 13, the rotating rod 10 is provided with a rod hole 14 at the front end of the installation slot 11, the moving rod 15 is assembled in the rod hole 14, the moving rod 15 is installed on the outer wall of the brush, the moving rod 15 is welded with the spring 16 at the rear end, the other end of the spring 16 is fixedly connected with the hydraulic rod 13, the rotating rod 10 is provided with a sliding slot 17 at the both ends of the moving rod 15, the sliding slot 17 is assembled with a clamping block 18, the clamping block 18 is fixedly connected with the side wall of the moving rod 15, the driving assembly is installed on the outer wall of the cleaning pool 6, the driving assembly includes a first gear 19, the first gear 19 is fixedly sleeved on the outer wall of the rotating rod 10, the second gear 20 is rotatably installed on the outer wall of the cleaning pool 6, the second gear 20 is engaged with the first gear 19, the second motor 21 is installed on the outer wall of the cleaning pool 6 through the machine base, the output shaft of the second motor 21 is fixedly connected with the rotating shaft of the second gear 20, the push plate 4 is installed on the conveyor belt 3, the first motor 5 is installed on the support plate 2 through the machine base, the output shaft of the first motor 5 is fixedly connected with the transmission wheel in the conveyor belt 3, a plurality of transmission wheels in the conveyor belt 3 are rotatably connected through the chain.When working, the existing valve cleaning device is slow to clean the complex shape inside the valve, cannot continuously and efficiently clean multiple valves, and leads to low valve cleaning efficiency. The valve is placed on the conveyor belt 3, the first motor 5 operates, the conveyor belt 3 rotates, the push plate 4 on the conveyor belt 3 pushes the valve to move forward with the conveyor belt 3, the conveyor belt 3 transports the valve into the cleaning tank 6, water and detergent are poured into the cleaning tank 6, the valve is soaked in the detergent, the power frequency electricity is converted into high frequency electric signal by the ultrasonic generator 9, and the electric energy is converted into strong ultrasonic vibration by the transducer 7. When vibrating, it is like a small piston. When multiple transducers 7 apply the same frequency and phase electric energy, it becomes a huge piston for reciprocating vibration, so that the liquid vibrates to accelerate the decomposition and dissolution of dirt. When the valve moves to the rotating rod 10, the hydraulic cylinder 12 in the rotating rod 10 operates to drive the hydraulic rod 13 to move forward, the hydraulic rod 13 pushes the spring 16, the spring 16 pushes the moving rod 15 to slide forward, the moving rod 15 moves into the valve, the second motor 21 operates to drive the second gear 20 to rotate, the second gear 20 drives the first gear 19 to rotate, the first gear 19 drives the rotating rod 10 to rotate, and the moving rod 15 in the rotating rod 10 rotates together under the action of the clamping block 18. The moving rod 15 rotates in the valve, and the brush on the moving rod 15 cleans the dirt inside the valve. This structure efficiently cleans the complex shape inside the valve through ultrasonic vibration, and secondarily cleans the whole valve inside through the brush to avoid stubborn dirt remaining, has good cleaning effect, and is beneficial to improve the cleaning efficiency.
[0023] Please refer to Figure 4 As shown, the support plate 2 is provided with a flushing assembly, which comprises a cleaning box 22. The cleaning box 22 is in U-shaped structure, and the two side walls of the cleaning box 22 are fixedly installed on the support plate 2. A nozzle 23 is installed on the inner wall of the cleaning box 22. A water pump 24 is installed on the cleaning box 22, and a water guide pipe 25 is installed on the water pump 24. A water curtain 26 is installed on the front plate and the rear plate of the cleaning box 22. When working, the existing valve cleaning device does not have a flushing assembly, which leads to the valve needing to be transferred to other devices for flushing, resulting in too many steps and affecting the cleaning efficiency. The valve is transported into the cleaning box 22 by the conveyor belt 3, the water pump 24 operates, and the water in the water guide pipe 25 is sprayed from the nozzle 23 to realize rapid flushing of the valve, which is beneficial to improve the cleaning efficiency.
[0024] The working principle is that the existing valve cleaning device is slow in cleaning the complex shape inside the valve, cannot continuously and efficiently clean multiple valves, and leads to low valve cleaning efficiency. The valve is placed on the conveying belt 3, the first motor 5 operates, the conveying belt 3 rotates, the push plate 4 on the conveying belt 3 pushes the valve to move forward with the conveying belt 3, the conveying belt 3 transports the valve into the cleaning tank 6, water and detergent are poured into the cleaning tank 6, the valve is soaked in the detergent, the power frequency electricity is converted into a high-frequency electric signal by the ultrasonic generator 9, and the electric energy is converted into strong ultrasonic vibration by the transducer 7. When the vibration occurs, it is like a small piston. When multiple transducers 7 apply the same frequency and phase electric energy, it becomes a huge piston for reciprocating vibration, so that the liquid is vibrated. The vibrated liquid can accelerate the decomposition and dissolution of dirt. When the valve moves to the rotating rod 10, the hydraulic cylinder 12 in the rotating rod 10 operates, drives the hydraulic rod 13 to move forward, the hydraulic rod 13 pushes the spring 16, the spring 16 pushes the moving rod 15 to slide forward, the moving rod 15 moves into the valve, the second motor 21 operates, the second motor 21 drives the second gear 20 to rotate, the second gear 20 drives the first gear 19 to rotate, the first gear 19 drives the rotating rod 10 to rotate, the moving rod 15 in the rotating rod 10 rotates together under the action of the clamping block 18, the moving rod 15 rotates in the valve, and the brush on the moving rod 15 cleans the dirt inside the valve. This structure efficiently cleans the complex shape inside the valve through ultrasonic vibration, and secondarily cleans the whole valve inside through the brush, so that stubborn dirt is avoided, the cleaning effect is good, multiple valves are sequentially cleaned, the cleaning efficiency is improved, the existing valve cleaning device does not have a flushing assembly, the valve needs to be transferred to other devices for flushing, the steps are too complicated, and the cleaning efficiency is affected. The valve is transported into the cleaning box 22 by the conveying belt 3, the water pump 24 operates, the water in the water guide pipe 25 is sprayed from the nozzle 23, the valve is quickly flushed, and the cleaning efficiency is improved.
[0025] The basic principle, main characteristics and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited to the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application.
Claims
1. A valve decontamination device, characterized by The utility model provides a kind of waste cleaning device, including base (1), support plate (2) is installed on the base (1), conveying belt (3) is installed on the support plate (2), fixedly installed with cleaning tank (6) on the base (1), the cleaning tank (6) is boat-like structure, the conveying belt (3) is located in cleaning tank (6), symmetrically installed with vibration subassembly on the inner wall of cleaning tank (6), vibration subassembly includes transducer (7), multiple transducers (7) are installed on the inner wall of cleaning tank (6), fixed plate (8) is welded on the outer wall of cleaning tank (6), ultrasonic generator (9) is installed on the fixed plate (8), the ultrasonic generator (9) is connected with multiple transducers (7) by circuit, cleaning assembly is installed on the side wall of cleaning tank (6), and cleaning assembly includes rotating rod (10), the rotating rod (10) is rotatably connected with the side wall of cleaning tank (6) by bearing, installation slot (11) is set up in the rotating rod (10), and hydraulic cylinder (12) is fixedly installed in the installation slot (11), and hydraulic rod (13) is connected at the front end of the hydraulic cylinder (12), and rod hole (14) is set up at the front end of the rotating rod (10) in installation slot (11), and moving rod (15) is assembled in the rod hole (14).
2. A valve cleaning device according to claim 1, characterised in that: The moving rod (15) is installed on the outer wall of the moving rod (15), and the spring (16) is welded on the rear end of the moving rod (15), and the other end of the spring (16) is fixedly connected with the hydraulic rod (13).
3. The valve cleaning device of claim 1, wherein: The rotating rod (10) is set up with the sliding slot (17) on the both ends of the moving rod (15), the sliding slot (17) is assembled with the clamping block (18), and the clamping block (18) is fixedly connected with the side wall of the moving rod (15).
4. The valve cleaning device of claim 1, wherein: Driving assembly is installed on the outer wall of the cleaning tank (6), and driving assembly includes first gear (19), the first gear (19) is fixedly sleeved on the outer wall of the rotating rod (10), the second gear (20) is rotatably installed on the outer wall of the cleaning tank (6), the second gear (20) is engaged with the first gear (19), the second motor (21) is installed on the outer wall of the cleaning tank (6) by machine base, and the output shaft of the second motor (21) is fixedly connected with the rotating shaft of the second gear (20).
5. The valve cleaning device of claim 1, wherein: Push plate (4) is installed on the conveying belt (3), first motor (5) is installed on the support plate (2) by machine base, the output shaft of the first motor (5) is fixedly connected with the transmission wheel in the conveying belt (3), and multiple transmission wheels in the conveying belt (3) are rotatably connected by chain.
6. The valve cleaning device of claim 1, wherein: Flush assembly is installed on the support plate (2), and flush assembly includes cleaning box (22), the cleaning box (22) is U-shaped structure, the both side walls of the cleaning box (22) are fixedly installed on the support plate (2), the inner wall of the cleaning box (22) is installed with nozzle (23), the water pump (24) is installed on the cleaning box (22), the water pump (24) is installed with water guide pipe (25), and the front plate and rear plate of the cleaning box (22) are installed with water curtain (26).