Partitioned synchronous injection beam with multidirectional adjusting function

By introducing a multi-directional adjustment structure driven by hydraulic cylinders and stepper motors into the spray beam, the problem of incomplete spraying patterns in the spray beam during the rolling mill process is solved, enabling multi-angle zone coverage of the rolls and simplifying maintenance, thus improving the performance of the spray beam.

CN223916295UActive Publication Date: 2026-02-17ANHUI RISEN MASCH TECH CO LTD
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Patent Information

Application Number
CN202520545526.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2026-02-17
Estimated Expiration
2035-03-26

AI Technical Summary

Technical Problem

The existing spray beams in the rolling mill process have a single row of nozzles, which makes it difficult to achieve effective double-sided coverage. In addition, they lack zonal control functions and cannot implement differentiated spray angle adjustment for different sections of the roll.

Method used

It adopts a symmetrically distributed base frame and hydraulic cylinder driven mounting plate, combined with stepper motor control of the spray beam angle adjustment, and simplifies maintenance through detachable nozzle design, realizing multi-directional zone synchronous spraying.

Benefits of technology

This technology enables multi-angle zoned spraying of the rolls, simplifying maintenance operations and improving the practicality and coverage efficiency of the spraying beam.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of injection beams, in particular to a partition synchronous injection beam with a multidirectional adjusting function, which comprises symmetrically distributed underframes, hydraulic cylinders are fixedly mounted in the underframes through bolts, a mounting plate is further arranged above the underframes, and symmetrically distributed adjustable injection mechanisms are further arranged in the mounting plate. The adjustable spraying mechanism comprises an electric push rod, and a driving shaft of the electric push rod penetrates through the mounting plate and then is fixedly provided with a mounting frame; the hydraulic pump is connected with the water supply end, the hydraulic cylinder is used for driving the mounting plate to adjust the spraying height, the two stepping motors are used for controlling the angle of the first spraying beam and the angle of the second spraying beam in the two sets of adjustable spraying mechanisms respectively, and the multi-angle partition spraying function is achieved; and through the modular design of the detachable spray head, dredging and maintenance operation is simplified, so that the device can meet the requirement for spraying in a complex shape during use, and the practicability of the device is high.
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Description

TECHNICAL FIELD

[0001] The utility model relates to spray beam technical field especially zone synchronous spray beam with many directional adjustment function. BACKGROUND

[0002] The spray beam is mainly used for the hot rolling mill, cold rolling mill and foil rolling mill of the aluminum (copper) plate strip of the rolling mill process lubrication system in nonferrous metallurgical industry, the function of the spray beam is to ensure the plate shape of the plate strip through the lubrication and cooling of the roller, the main structure of the spray beam is the beam body with hollow structure for circulating liquid, and a plurality of spray heads are arranged on the beam body for spraying liquid;

[0003] The utility model discloses a kind of spray beams of adjustable spray position (application number: 2022227616801), the application is connected liquid feeding equipment by liquid inlet pipe, opening and closing is controlled by pipe valve liquid inlet pipe, when the spray position of spray head needs to be adjusted, start electric push rod telescopic drive slide plate translation on slide rail, in turn drive spray head translation, to realize the adjustment of the spray position of spray head, so that spray liquid can completely cover the equipment needing to be sprayed, simultaneously, motor reciprocating can be started, in turn drive rotating shaft reciprocating, to further expand the coverage range of spray liquid, while reducing spray dead angle.

[0004] The above-mentioned application has spray angle adjustment function, but in actual metallurgical rolling application, the spray mode formed by the single-row spray head layout is difficult to realize double-sided effective coverage, when the main spray surface is adjusted to the best working angle, the non-acting surface is easy to form a coverage blind area, and the spray beam lacks zoning control function and cannot implement differential spray angle adjustment for different sections of the roller.

[0005] In view of the above technical defects, a solution is proposed. UTILITY MODEL CONTENTS

[0006] The utility model aims at providing zone synchronous spray beam with many directional adjustment function, to solve the above-mentioned technical defects.

[0007] The purpose of the utility model can be realized by the following technical solutions:

[0008] Zone synchronous spray beam with many directional adjustment function, including symmetrically distributed chassis, hydraulic cylinder is fixedly installed in the inside of the chassis by bolt, installation plate is further provided above the chassis, symmetrically distributed adjustable spray mechanism is further provided in the inside of the installation plate, the adjustable spray mechanism includes electric push rod, the drive shaft of the electric push rod is fixedly provided with mounting bracket after penetrating through installation plate, the inside of the mounting bracket is provided with rotationally connected first spray beam and rotationally connected second spray beam, step motor is fixedly installed on one end of the mounting bracket by bolt.

[0009] Preferably, the bottom of the mounting plate is fixedly installed with four arrayed telescopic columns by bolts, the telescopic columns are inserted into the chassis and are in sliding connection with the chassis, and the driving shaft of the hydraulic cylinder is fixedly connected with the bottom of the mounting plate.

[0010] Preferably, the upper portion of the mounting plate is fixedly installed with a liquid pump by bolts, a fixedly connected three-way joint is installed at the water outlet of the liquid pump, the lower portion of the mounting plate is provided with symmetrically distributed electromagnetic valves, the electromagnetic valves are fixedly connected with the mounting plate, two water outlets of the three-way joint are fixedly connected with one end of the two electromagnetic valves through pipes, and one end of the electromagnetic valve is further provided with a connecting hose.

[0011] Preferably, the electric push rods are all located above the mounting plate and are fixedly connected with the mounting plate by bolts, the upper portion of the mounting frame is provided with symmetrically distributed limiting rods, the bottom of the limiting rod is fixedly connected with the mounting frame by bolts, and the upper end of the limiting rod penetrates through the mounting plate and is in sliding connection with the mounting plate.

[0012] Preferably, the lower portion of the first and second spray beams is provided with arrayed detachable spray heads, the detachable spray heads are in threaded connection with the first and second spray beams, the detachable spray heads below the first and second spray beams are in cross distribution, one end of the first and second spray beams is provided with a fixedly connected outer gear ring, and the outer gear rings on the outer sides of the first and second spray beams are in meshing connection.

[0013] Preferably, the driving shaft of the stepping motor is fixedly connected with one end of the second spray beam after penetrating through the mounting frame, the outer sides of the other ends of the first and second spray beams are fixedly installed with sealing clamping blocks, the other end of the mounting frame is further fixedly installed with a distribution box by bolts, the inside of the distribution box is provided with a sealing groove corresponding to the sealing clamping block, one end of the first and second spray beams is inserted into the distribution box and is in rotary connection with the distribution box, and the threaded connector of the threaded joint at one end of the connecting hose is in threaded connection with the water inlet pipe at the upper end of the distribution box.

[0014] The utility model discloses the beneficial effect is as follows:

[0015] The utility model discloses a water supply end is connected through liquid pump, utilizes hydraulic cylinder drive mounting plate to realize the height of injection adjustment, and adopts two stepping motors to control the angle of the first spray beam and the second spray beam in two groups of adjustable injection mechanism respectively, realizes multi -angle zoned injection function, through the modular design of detachable spray head simplifies dredging maintenance operation, makes the device can satisfy complex shape injection demand when using, thereby it is practical that the device reflects higher. BRIEF DESCRIPTION OF DRAWINGS

[0016] The utility model makes further illustration to the utility model below combining with the drawings;

[0017] Figure 1 It is the whole structure schematic diagram of the utility model;

[0018] Figure 2 It is the connecting structure schematic diagram of the chassis and the mounting plate in the utility model;

[0019] Figure 3 It is the whole structure schematic diagram of the adjustable spray mechanism in the utility model;

[0020] Figure 4 It is the connecting structure schematic diagram of the first spray beam and the second spray beam in the utility model;

[0021] Figure 5 It is the section structure schematic diagram of the liquid separation box in the utility model.

[0022] Legend: 1, chassis;11, hydraulic cylinder;12, mounting plate;13, telescopic column;14, liquid pump;15, tee joint;16, electromagnetic valve;17, connecting hose;2, adjustable spray mechanism;21, electric push rod;22, mounting frame;23, limit rod;24, first spray beam;25, second spray beam;26, stepping motor;27, outer gear ring;28, detachable spray head;29, liquid separation box;30, sealing block;31, sealing groove. DETAILED DESCRIPTION

[0023] The technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.

[0024] Please refer to Figure 1 - Figure 5 As shown in the figure, the utility model is a partition synchronous spray beam with multidirectional adjusting function, which comprises symmetrical distributed chassis 1, the inside of chassis 1 is fixedly installed with hydraulic cylinder 11 through bolt, the top of chassis 1 is also provided with mounting plate 12, the bottom of mounting plate 12 is fixedly installed with four telescopic columns 13 of array distribution through bolt, telescopic column 13 is inserted into chassis 1 and is connected with chassis 1 slidingly, the drive shaft end of hydraulic cylinder 11 is fixedly connected with the bottom of mounting plate 12, when hydraulic cylinder 11 starts, drives mounting plate 12 to go up and down.

[0025] The upper side of the mounting plate 12 is fixedly installed with a liquid pump 14 through bolts, a fixedly connected three-way joint 15 is installed at the water outlet of the liquid pump 14, the lower side of the mounting plate 12 is provided with symmetrically distributed electromagnetic valves 16, the electromagnetic valves 16 are fixedly connected with the mounting plate 12, the two water outlets of the three-way joint 15 are fixedly connected with one end of the two electromagnetic valves 16 through pipes respectively, one end of the electromagnetic valve 16 is further provided with a connecting hose 17, the middle section of the connecting hose 17 is a hose, and the two ends thereof are threaded joints, and the threaded joint at one end of the connecting hose 17 is threadedly connected with one end of the electromagnetic valve 16.

[0026] The inside of the mounting plate 12 is further provided with symmetrically distributed adjustable spraying mechanisms 2, the adjustable spraying mechanism 2 comprises an electric push rod 21, the electric push rod 21 is located on the upper side of the mounting plate 12 and is fixedly connected with the mounting plate 12 through bolts, a mounting frame 22 is fixedly arranged at the driving shaft of the electric push rod 21 after penetrating through the mounting plate 12, the upper side of the mounting frame 22 is provided with symmetrically distributed limiting rods 23, the bottom of the limiting rod 23 is fixedly connected with the mounting frame 22 through bolts, and the upper end of the limiting rod 23 penetrates through the mounting plate 12 and is slidably connected with the mounting plate 12.

[0027] The inside of the mounting frame 22 is provided with a first spraying beam 24 and a second spraying beam 25 which are rotatably connected, the inside of the first spraying beam 24 and the second spraying beam 25 is designed as hollow, the lower side of the first spraying beam 24 and the second spraying beam 25 is provided with arrayed detachable spray heads 28, the detachable spray head 28 is threadedly connected with the first spraying beam 24 and the second spraying beam 25, when a single detachable spray head 28 is blocked, the detachable spray head 28 can be taken off for repair through a wrench, the detachable spray heads 28 at the lower side of the first spraying beam 24 and the second spraying beam 25 are cross-distributed, the outer side of one end of the first spraying beam 24 and the second spraying beam 25 is provided with a fixedly connected outer gear ring 27, and the outer gear rings 27 on the outer sides of the first spraying beam 24 and the second spraying beam 25 are meshed with each other.

[0028] One end of the mounting frame 22 is fixedly installed with a stepping motor 26 through bolts, the driving shaft of the stepping motor 26 is fixedly connected with one end of the second spraying beam 25 after penetrating through the mounting frame 22, the second spraying beam 25 is driven to rotate when the stepping motor 26 is started, the second spraying beam 25 drives the first spraying beam 24 to rotate in the opposite direction through the outer gear ring 27, so as to adjust the spraying angle of the first spraying beam 24 and the second spraying beam 25, the outer side of the other end of the first spraying beam 24 and the second spraying beam 25 is fixedly installed with a sealing block 30, the other end of the mounting frame 22 is further fixedly installed with a distribution box 29 through bolts, the inside of the distribution box 29 is provided with a sealing groove 31 corresponding to the sealing block 30, one end of the first spraying beam 24 and the second spraying beam 25 is inserted into the distribution box 29 and is rotatably connected with the distribution box 29, and the water inlet pipe at the upper end of the distribution box 29 is threadedly connected with the threaded joint at one end of the connecting hose 17.

[0029] The working process and principle of the utility model are as follows:

[0030] In use, first, the water inlet end of the liquid pump 14 is connected with the water supply end of the outside world, then according to the height and shape of the to-be-sprayed object, the height of the mounting plate 12 is adjusted, the mounting plate 12 is lifted by starting the hydraulic cylinder 11, after the height adjustment is completed, the step motor 26 in the two adjustable spraying mechanisms 2 is started to adjust the angle of the first spraying beam 24 and the second spraying beam 25 in the two adjustable spraying mechanisms 2 respectively, thereby realizing the functions of zoning adjustment and multi-angle spraying, when the detachable spray head 28 is blocked, the detachable spray head 28 can be taken down by using a wrench to dredge, thereby reflecting that the device has a relatively simple structure and high practicability.

[0031] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are contained in at least one embodiment or example of the utility model. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0032] The above disclosed preferred embodiments of the utility model are only used to help explain the utility model. The preferred embodiments do not describe all the details and limit the utility model to the specific implementation. Obviously, according to the content of the present specification, many modifications and changes can be made. The present specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the utility model, so that the technical personnel in the technical field can well understand and utilize the utility model. The utility model is limited by the claims and the whole scope and equivalents thereof.

Claims

1. A partitioned synchronous injection beam with multidirectional adjustment function, comprising a symmetrically distributed chassis (1), characterized in that, The inside of the chassis (1) is fixedly installed with hydraulic cylinders (11) through bolts, and the upper side of the chassis (1) is also provided with a mounting plate (12), and the inside of the mounting plate (12) is also provided with symmetrically distributed adjustable spraying mechanisms (2), the adjustable spraying mechanism (2) comprises an electric push rod (21), the driving shaft of the electric push rod (21) is fixedly provided with a mounting bracket (22) after penetrating through the mounting plate (12), the inside of the mounting bracket (22) is provided with a first spraying beam (24) rotatably connected and a second spraying beam (25) rotatably connected, and one end of the mounting bracket (22) is fixedly installed with a stepping motor (26) through bolts.

2. The zoned synchronous injection beam with multi-directional adjustment function according to claim 1, characterized in that, The bottom of the mounting plate (12) is fixedly installed with four arrayed telescopic columns (13) through bolts, the telescopic columns (13) are inserted into the chassis (1) and are in sliding connection with the chassis (1), and the driving shaft end of the hydraulic cylinder (11) is fixedly connected with the bottom of the mounting plate (12).

3. The zoned synchronous injection beam with multi-directional adjustment function according to claim 1, characterized in that, The upper side of the mounting plate (12) is fixedly installed with a liquid pump (14) through bolts, a fixedly connected three-way joint (15) is installed at the water outlet of the liquid pump (14), the lower side of the mounting plate (12) is provided with symmetrically distributed electromagnetic valves (16), the electromagnetic valves (16) are fixedly connected with the mounting plate (12), two water outlet ends of the three-way joint (15) are fixedly connected with one end of two electromagnetic valves (16) through pipelines, and one end of the electromagnetic valve (16) is also provided with a connecting hose (17), and the threaded joint at one end of the connecting hose (17) is threadedly connected with one end of the electromagnetic valve (16).

4. The zoned synchronous injection beam with multi-directional adjustment functionality of claim 1, wherein, The electric push rods (21) are located above the mounting plate (12) and are fixedly connected with the mounting plate (12) through bolts, the upper side of the mounting bracket (22) is provided with symmetrically distributed limiting rods (23), the bottom of the limiting rod (23) is fixedly connected with the mounting bracket (22) through bolts, and the upper end of the limiting rod (23) penetrates through the mounting plate (12) and is in sliding connection with the mounting plate (12).

5. The zoned synchronous injection beam with multi-directional adjustment functionality of claim 1, wherein, The lower side of the first spraying beam (24) and the second spraying beam (25) is provided with arrayed detachable spray heads (28), the detachable spray heads (28) are threadedly connected with the first spraying beam (24) and the second spraying beam (25), the detachable spray heads (28) below the first spraying beam (24) and the second spraying beam (25) are cross-distributed, the outer side of one end of the first spraying beam (24) and the second spraying beam (25) is provided with a fixedly connected outer gear ring (27), and the outer gear rings (27) on the outer sides of the first spraying beam (24) and the second spraying beam (25) are in meshing engagement.

6. The zoned synchronous injection beam with multi-directional adjustment functionality of claim 1, wherein, The drive shaft of the stepper motor (26) is fixedly connected with one end of the second spray beam (25) through the mounting frame (22), the first spray beam (24) and the second spray beam (25) are fixedly installed with sealing blocks (30) outside the other end, the other end of the mounting frame (22) is further fixedly installed with a distribution box (29) through bolts, the inside of the distribution box (29) is provided with a sealing groove (31) corresponding to the sealing block (30), one end of the first spray beam (24) and the second spray beam (25) are inserted into the distribution box (29) and are rotationally connected with the distribution box (29), and the water inlet pipe at the upper end of the distribution box (29) is threadedly connected with the threaded connector at one end of the connecting hose (17).