Multi-die-cavity aluminum profile extrusion production device
The aluminum profile extrusion production device with a multi-cavity design solves the problems of low production efficiency and low forming accuracy in single-cavity designs by utilizing the coordinated work of the support mechanism, forming mechanism, transmission components and clamping components. It achieves efficient and stable aluminum profile processing, improves product consistency and production efficiency, and reduces costs.
Patent Information
- Application Number
- CN202520419134.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-11
AI Technical Summary
Existing aluminum profile extrusion production equipment mostly adopts a single-cavity design, which results in low production efficiency, difficulty in meeting the needs of large-scale rapid production, and low forming accuracy and poor product consistency when processing complex profiles.
The aluminum profile extrusion production equipment with a multi-cavity design includes a support mechanism, a forming mechanism, a transmission component, an extrusion component, and a clamping component working together to achieve efficient, stable, and precise aluminum profile extrusion processing. The precision transmission of the transmission component enables rapid positioning and continuous operation of the extrusion head, while the precise control of the clamping component ensures the stability of the raw material during the forming process.
It has improved the level of production automation, reduced human error, ensured product consistency and precision, increased production efficiency, reduced production costs, and enhanced the company's market competitiveness.
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Figure CN223916316U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to metal processing technical field, concretely relates to multi -mode cavity aluminium alloy extrusion production device. BACKGROUND
[0002] Aluminium alloy is a kind of metal material by a series of processes such as heating, extruding, cooling and stretching to aluminium ingot, it has the advantages such as light weight, high strength, corrosion resistance, easy recovery, therefore has been widely used in building, transportation, electronic equipment, aerospace and many other fields.Aluminium alloy production mainly adopts extrusion process, the process is by the aluminium billet heated to a certain temperature into extrusion machine, under the action of extrusion cylinder and die, make aluminium billet plastic deformation, to obtain the section shape and size of the profile.
[0003] The existing aluminium alloy extrusion production device mostly adopts single mode cavity design, this design has a problem in the processing, namely production efficiency is limited, it is difficult to meet the market demand for large-scale rapid production, in addition, single mode cavity design when processing complex profile, may appear forming precision is not high, product consistency is poor and so on, therefore, multi -mode cavity aluminium alloy extrusion production device appears. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing multi -mode cavity aluminium alloy extrusion production device, aims at solving the problem in the background art.
[0005] In order to realize the above-mentioned purpose, the utility model provides the following technical scheme:
[0006] Multi -mode cavity aluminium alloy extrusion production device, including,
[0007] Supporting mechanism, including support frame, connecting seat fixedly installed in the side wall of support frame, sliding rail fixedly installed in the surface of support frame and transmission assembly arranged on the surface of support frame;
[0008] Forming mechanism, including support column, support plate connected by bolt in the top of support column, hydraulic cylinder adaptively installed in the side wall of support plate, pressing plate fixedly installed in the end of hydraulic cylinder, extrusion assembly arranged on the surface of pressing plate and clamping assembly arranged on the surface of support frame and cooperating with extrusion assembly.
[0009] As one preferred scheme of the utility model, the transmission assembly includes motor fixedly installed in the side wall of support frame and transmission screw rod fixedly installed in the output end of motor.
[0010] As a preferred scheme of the utility model, the transmission assembly further includes a transmission seat connected with the outer surface of the transmission screw rod through screwing, and a sliding block fixedly installed at the bottom of the transmission seat.
[0011] As a preferred scheme of the utility model, the extrusion assembly includes an installation block fixedly installed at the side wall of the pressing plate, an extrusion head movably installed at the side wall of the installation block, and a resisting plate sleeved at the side wall of the extrusion head.
[0012] As a preferred scheme of the utility model, the extrusion assembly further includes a fixed plate fixedly installed at the side wall of the transmission seat, a limiting rod fixedly installed at the side wall of the fixed plate, and a mold fixedly installed at the side wall of the fixed plate.
[0013] As a preferred scheme of the utility model, the clamping assembly includes a fixed frame fixedly installed at the side wall of the support frame, a threaded sleeve connected with the inner cavity of the fixed frame through screwing, and an upper clamping plate communicated at the bottom of the threaded sleeve.
[0014] As a preferred scheme of the utility model, the clamping assembly further includes a clamping screw rod connected with the inner wall of the threaded sleeve through screwing, a lower clamping plate fixedly installed at the bottom of the clamping screw rod, and a guide rail fixedly installed at the inner wall of the fixed frame.
[0015] Compared with the prior art, the utility model has the beneficial effects that: through the cooperative work of the transmission assembly, the extrusion assembly and the clamping assembly, efficient, stable and accurate aluminum profile extrusion processing is realized, the production automation degree is improved, manual operation error is reduced, the consistency and precision of products are ensured; through the precise transmission of the transmission assembly, the rapid positioning and continuous operation of the extrusion head are realized, and the production efficiency is greatly improved; the accurate control of the clamping assembly ensures the stability of the raw material in the molding process, and avoids the molding defects caused by the movement of the raw material; the optimization design of the overall structure makes the equipment operation more simple, the maintenance easier, the production cost lower, and the market competitiveness and economic benefits of enterprises stronger. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical scheme of the utility model embodiment, the following will briefly introduce the drawings needed to be used in the embodiment description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to these drawings without paying the creative labor. Among them:
[0017] Figure 1 It is the overall structure schematic view of the utility model;
[0018] Figure 2This is a schematic diagram showing the connection between the support frame and the connecting seat of this utility model;
[0019] Figure 3 This is a schematic diagram showing the connection between the motor and the transmission lead screw of this utility model;
[0020] Figure 4 This is a schematic diagram of the connection between the hydraulic cylinder and the pressure plate of this utility model;
[0021] Figure 5 This is a schematic diagram of the connection between the fixing frame and the guide rail of this utility model.
[0022] In the diagram: 100, Support mechanism; 101, Support frame; 102, Connecting seat; 103, Slide rail; 104, Transmission assembly; 104a, Motor; 104b, Transmission screw; 104c, Transmission seat; 104d, Slider; 200, Forming mechanism; 201, Support column; 202, Support plate; 203, Hydraulic cylinder; 204, Pressure plate; 205, Extrusion assembly; 205a, Mounting block; 205b, Extrusion head; 205c, Abutment plate; 205d, Fixing plate; 205e, Limiting rod; 205f, Mold; 206, Clamping assembly; 206a, Fixing frame; 206b, Threaded sleeve; 206c, Upper clamping plate; 206d, Clamping screw; 206e, Lower clamping plate; 206f, Guide rail. Detailed Implementation
[0023] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0024] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0025] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0026] Example
[0027] Reference Figures 1-5 This is an embodiment of the present invention, which provides a multi-cavity aluminum profile extrusion production apparatus, including,
[0028] The support mechanism 100 includes a support frame 101, a connecting seat 102 fixedly installed on the side wall of the support frame 101, a slide rail 103 fixedly installed on the surface of the support frame 101, and a transmission assembly 104 disposed on the surface of the support frame 101.
[0029] The forming mechanism 200 includes a support column 201, a support plate 202 bolted to the top of the support column 201, a hydraulic cylinder 203 adapted to be installed on the side wall of the support plate 202, a pressure plate 204 fixedly installed at the end of the hydraulic cylinder 203, an extrusion assembly 205 disposed on the surface of the pressure plate 204, and a clamping assembly 206 disposed on the surface of the support frame 101 for use with the extrusion assembly 205.
[0030] Specifically, the transmission assembly 104 includes a motor 104a fixedly mounted on the side wall of the support frame 101, and a transmission screw 104b fixedly mounted on the output end of the motor 104a. The transmission assembly 104 also includes a transmission seat 104c threadedly connected to the outer surface of the transmission screw 104b, and a slider 104d fixedly mounted on the bottom of the transmission seat 104c.
[0031] Furthermore, the end of the transmission screw 104b is connected to the side wall of the connecting seat 102 via a bearing, ensuring smooth rotation of the transmission screw 104b when the motor 104a drives it, and ensuring convenient use of the device.
[0032] Preferably, the extrusion assembly 205 includes a mounting block 205a fixedly mounted on the side wall of the pressure plate 204, an extrusion head 205b movably mounted on the side wall of the mounting block 205a, and a stop plate 205c sleeved on the side wall of the extrusion head 205b. The extrusion assembly 205 also includes a fixing plate 205d fixedly mounted on the side wall of the transmission seat 104c, a limiting rod 205e fixedly mounted on the side wall of the fixing plate 205d, and a mold 205f fixedly mounted on the side wall of the fixing plate 205d.
[0033] When not pressed down, the bottom of the abutment plate 205c is flush with the bottom of the extrusion head 205b, ensuring the stability of the extrusion head 205b when extruding aluminum profiles, ensuring that the raw material will not move during extrusion, thereby improving product quality and ensuring smooth processing.
[0034] The clamping assembly 206 includes a fixed frame 206a fixedly installed on the side wall of the support frame 101, a threaded sleeve 206b threadedly connected to the inner cavity of the fixed frame 206a, and an upper clamping plate 206c communicating with the bottom of the threaded sleeve 206b. The clamping assembly 206 also includes a clamping screw 206d threadedly connected to the inner wall of the threaded sleeve 206b, a lower clamping plate 206e fixedly installed on the bottom of the clamping screw 206d, and a guide rail 206f fixedly installed on the inner wall of the fixed frame 206a.
[0035] It should be noted that when the threaded sleeve 206b is turned, the height of the upper clamping plate 206c and the clamping screw 206d can be adjusted. Turning the clamping screw 206d can drive the lower clamping plate 206e to move, which, together with the upper clamping plate 206c, clamps the raw material and ensures the quality of the finished product.
[0036] In use, place one end of the raw material on the mold 205f and the other end on the lower clamping plate 206e. Move the clamping screw 206d to move the lower clamping plate 206e, which, in conjunction with the upper clamping plate 206c, clamps and fixes the raw material. Move the threaded sleeve 206b, which moves the upper clamping plate 206c and the adjusting screw synchronously, adjusting the raw material and mold 205f to a horizontal position. The hydraulic cylinder 203 extends and retracts, moving the pressure plate 204 up and down. The pressure plate 204 then moves the extrusion head 205b up and down, and the pressure plate 205b... 05c holds the raw material against the mold 205f, ensuring that the raw material will not move during processing. The extrusion head 205b presses the raw material into the mold 205f to complete the forming of the raw material. After processing is completed, the extrusion head 205b moves away from the mold 205f, the motor 104a starts, and drives the transmission screw 104b to rotate. The transmission screw 104b drives the transmission seat 104c to move forward. The slider 104d cooperates with the slide rail 103 to ensure that the transmission seat 104c can drive the extrusion assembly 205 to move forward smoothly, aligning the extrusion head 205b with the unprocessed raw material.
[0037] In summary, a highly efficient and precise raw material forming process was achieved. The synergistic action of the clamping screw 206d and threaded sleeve 206b ensured precise fixing and horizontal adjustment of the raw material before processing, significantly improving the consistency and precision of the forming. The extension and retraction of the hydraulic cylinder 203, combined with the design of the extrusion head 205b and the abutment plate 205c, effectively prevented displacement of the raw material during the compression molding process, thereby improving product quality. After processing, the activation of the transmission assembly 104 enabled the extrusion head 205b to quickly and accurately align with the new raw material position, achieving continuous automated production, improving production efficiency, and reducing the labor intensity of operators. The cooperation of the slider 104d and the slide rail 103 ensured the smooth movement of the extrusion assembly 205, reducing equipment failure rates and extending equipment lifespan, thus reducing overall production costs and enhancing the company's market competitiveness.
[0038] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0039] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.
[0040] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.
[0041] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A multi-cavity aluminum profile extrusion production apparatus, characterized in that: include, The support mechanism (100) includes a support frame (101), a connecting seat (102) fixedly installed on the side wall of the support frame (101), a slide rail (103) fixedly installed on the surface of the support frame (101), and a transmission assembly (104) disposed on the surface of the support frame (101). The forming mechanism (200) includes a support column (201), a support plate (202) bolted to the top of the support column (201), a hydraulic cylinder (203) adapted to be installed on the side wall of the support plate (202), a pressure plate (204) fixedly installed at the end of the hydraulic cylinder (203), an extrusion assembly (205) disposed on the surface of the pressure plate (204), and a clamping assembly (206) disposed on the surface of the support frame (101) for use with the extrusion assembly (205).
2. The multi-cavity aluminum profile extrusion production apparatus according to claim 1, characterized in that: The transmission assembly (104) includes a motor (104a) fixedly mounted on the side wall of the support frame (101) and a transmission screw (104b) fixedly mounted on the output end of the motor (104a).
3. The multi-cavity aluminum profile extrusion production apparatus according to claim 2, characterized in that: The transmission assembly (104) further includes a transmission seat (104c) that is threadedly connected to the outer surface of the transmission lead screw (104b), and a slider (104d) that is fixedly installed at the bottom of the transmission seat (104c).
4. The multi-cavity aluminum profile extrusion production apparatus according to claim 3, characterized in that: The extrusion assembly (205) includes a mounting block (205a) fixedly mounted on the side wall of the pressure plate (204), an extrusion head (205b) movably mounted on the side wall of the mounting block (205a), and a stop plate (205c) sleeved on the side wall of the extrusion head (205b).
5. The multi-cavity aluminum profile extrusion production apparatus according to claim 4, characterized in that: The extrusion assembly (205) further includes a fixing plate (205d) fixedly installed on the side wall of the transmission seat (104c), a limiting rod (205e) fixedly installed on the side wall of the fixing plate (205d), and a mold (205f) fixedly installed on the side wall of the fixing plate (205d).
6. The multi-cavity aluminum profile extrusion production apparatus according to claim 5, characterized in that: The clamping assembly (206) includes a fixed frame (206a) fixedly installed on the side wall of the support frame (101), a threaded sleeve (206b) threadedly connected to the inner cavity of the fixed frame (206a), and an upper clamping plate (206c) communicating with the bottom of the threaded sleeve (206b).
7. The multi-cavity aluminum profile extrusion production apparatus according to claim 6, characterized in that: The clamping assembly (206) further includes a clamping screw (206d) threadedly connected to the inner wall of the threaded sleeve (206b), a lower clamping plate (206e) fixedly installed at the bottom of the clamping screw (206d), and a guide rail (206f) fixedly installed on the inner wall of the fixing frame (206a).