Metal powder production raw material crushing system
By using the frictional impact of an inner rotating cylinder and grinding media to crush metal blocks in a confined space, and equipped with an auxiliary unloading mechanism, the problem of dust and impurities mixing into the crushing device is solved, achieving efficient and dust-free metal powder production.
Patent Information
- Application Number
- CN202520414999.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-11
AI Technical Summary
Existing crushing equipment easily generates dust when crushing metal blocks, and the metal powder is easily mixed with impurities, affecting the environment and purity.
Design a closed crushing system comprising an inner rotating drum and grinding media, utilizing the friction and impact between the inner rotating drum and the grinding media for crushing, and equipped with an auxiliary unloading mechanism to prevent dust and impurities from entering.
It enables rapid crushing of metal blocks in a confined space, avoiding dust generation and improving the purity of metal powder, while facilitating rapid unloading and screening of incompletely crushed particles.
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Figure CN223916664U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal processing technology, and in particular to a raw material crushing system for metal powder production. Background Technology
[0002] Metal powder is the main raw material of powder metallurgy. By mixing different types or forms of metal powder and sintering them at high temperatures, materials with high strength, high hardness and high wear resistance can be prepared. These materials are widely used in mechanical parts manufacturing, mold manufacturing and other fields. During production, crushing equipment is needed to crush and grind the metal blocks.
[0003] However, most existing crushing devices are open when crushing metal blocks, which not only easily generates a lot of dust, but also makes it easy for impurities to be mixed into the metal powder. Obviously, this will not only damage the surrounding working environment, but also affect the purity of the metal powder. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a metal powder production raw material crushing system, which solves the technical problems of dust generation and impurity contamination in metal powder when crushing metal blocks by existing crushing devices. It has the advantages of effectively avoiding dust generation and preventing impurities from contaminating the metal powder to a certain extent.
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a metal powder production raw material crushing system, including an outer mounting cylinder and a receiving box. The outer mounting cylinder is equipped with a metal crushing mechanism for grinding metal blocks into metal powder. An auxiliary unloading mechanism is provided below the outer mounting cylinder. After the operator puts the grinding media and metal blocks into the outer mounting cylinder, the metal crushing mechanism will automatically grind the metal blocks into metal powder. Subsequently, the auxiliary unloading mechanism will pour out the powder. The metal crushing mechanism includes an inner rotating cylinder coaxially arranged with the outer mounting cylinder. An annular toothed ring is fixedly sleeved on the outside of the inner rotating cylinder. A mounting box is provided on the outer mounting cylinder. A drive gear shaft is movably installed inside the mounting box. A drive motor is fixedly installed on the outside of the mounting box. A rotating door is movably installed at one end of the inner rotating cylinder. A limit protrusion is provided on the rotating door. A limit buckle matching the limit protrusion is provided on the inner rotating cylinder. When the inner rotating cylinder rotates, the grinding media and metal blocks will continuously rub and collide inside the inner rotating cylinder, thereby realizing the crushing processing of the metal blocks.
[0006] Preferably, the auxiliary unloading mechanism includes a rotating base movably mounted on the outer mounting cylinder, a hydraulic push rod is provided below the outer mounting cylinder, a rubber gasket is detachably mounted on the upper end of the hydraulic push rod, one end of the outer mounting cylinder is rotatably connected to the rotating base, and when the other end of the outer mounting cylinder tilts upward, the internal material will be poured out.
[0007] Preferably, a raised strip is fixedly installed on the inner side wall of the inner rotating cylinder. When the inner rotating cylinder rotates, the grinding medium will follow the inner rotating cylinder to a certain height under the combined action of centrifugal force and the raised strip.
[0008] Preferably, the drive gear shaft meshes with the ring gear ring, and when the drive gear shaft rotates under the action of the drive motor, it will cause the inner rotating cylinder to rotate.
[0009] Preferably, the rubber gasket is in contact with the outer mounting cylinder, and when the hydraulic push rod moves upward, the end of the outer mounting cylinder will tilt upward.
[0010] Preferably, the receiving box is equipped with a filter screen inside, which can perform preliminary screening of metal powder during the unloading process, thereby separating out metal blocks that have not been completely crushed.
[0011] By employing the above technical solution, this utility model provides a raw material crushing system for metal powder production, which has at least the following beneficial effects:
[0012] 1. This utility model, by setting up a metal crushing mechanism, utilizes the cooperation between the inner rotating cylinder and the grinding media to quickly complete the crushing and grinding of metal blocks in a confined space. This not only effectively avoids dust, but also prevents other impurities from mixing into the metal powder to a certain extent, thereby effectively improving the quality of the metal powder.
[0013] 2. This utility model, by setting up an auxiliary unloading mechanism, utilizes the cooperation between the hydraulic push rod and the rotating base to help workers quickly unload the material after crushing, achieving the effect of saving time and labor. At the same time, it can also screen the metal powder, screening out the metal blocks that are not completely crushed, making it convenient to use. Attached Figure Description
[0014] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments of this application and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:
[0015] Figure 1 This is a perspective view of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of some structures in this utility model;
[0017] Figure 3 This is a schematic diagram of the metal crushing mechanism in this utility model;
[0018] Figure 4 This is a schematic diagram of the revolving door body in this utility model.
[0019] In the diagram: 1. Outer mounting cylinder; 2. Metal crushing mechanism; 201. Inner rotating cylinder; 202. Annular gear ring; 203. Mounting box; 204. Drive gear shaft; 205. Drive motor; 206. Rotating door; 207. Limiting protrusion; 208. Limiting buckle; 3. Auxiliary unloading mechanism; 301. Rotating base; 302. Hydraulic push rod; 303. Rubber gasket; 304. Filter screen; 4. Receiving box. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Example 1
[0022] In existing crushing devices, most are open when crushing metal blocks, which not only easily generates a large amount of dust, but also readily introduces impurities into the resulting metal powder. This clearly damages the surrounding working environment and affects the purity of the metal powder. To address this technical deficiency in existing technologies, such as... Figures 1-4 As shown in the figure, this embodiment proposes a metal powder production raw material crushing system that can quickly complete the crushing and grinding of metal blocks in a closed space. The system has a metal crushing mechanism 2 inside the outer mounting cylinder 1 to grind the metal blocks into metal powder. An auxiliary unloading mechanism 3 is set below the outer mounting cylinder 1. After the operator puts the grinding media and metal blocks into the outer mounting cylinder 1, the metal crushing mechanism 2 will automatically grind the metal blocks into metal powder. Then, the auxiliary unloading mechanism 3 will pour out the powder.
[0023] To quickly crush and grind the metal block, this embodiment includes a metal crushing mechanism 2. Specifically, the metal crushing mechanism 2 includes an inner rotating cylinder 201 coaxially arranged with the outer mounting cylinder 1. A raised strip is fixedly installed on the inner wall of the inner rotating cylinder 201. When the inner rotating cylinder 201 rotates, the grinding medium, under the combined action of centrifugal force and the raised strip, follows the inner rotating cylinder 201 to a certain height. An annular gear ring 202 is fixedly sleeved on the outside of the inner rotating cylinder 201. A mounting box 203 is provided on the outer mounting cylinder 1. A drive gear shaft 204 is movably installed inside the mounting box 203. 4. Engages with the ring gear 202. When the drive gear shaft 204 rotates under the action of the drive motor 205, it will cause the inner rotating cylinder 201 to rotate. The drive motor 205 is fixedly installed on the outside of the mounting box 203. A rotating door 206 is movably installed at one end of the inner rotating cylinder 201. A limit protrusion 207 is provided on the rotating door 206. A limit buckle 208 matching the limit protrusion 207 is provided on the inner rotating cylinder 201. When the inner rotating cylinder 201 rotates, the grinding media and the metal block will continuously rub and collide inside the inner rotating cylinder 201, thereby realizing the crushing and processing of the metal block.
[0024] To help workers quickly complete unloading and remove incompletely crushed particles from the metal powder, this embodiment includes an auxiliary unloading mechanism 3. Specifically, the auxiliary unloading mechanism 3 includes a rotating base 301 movably mounted on the outer mounting cylinder 1. A hydraulic push rod 302 is located below the outer mounting cylinder 1, and a rubber gasket 303 is detachably mounted on the upper end of the hydraulic push rod 302. One end of the outer mounting cylinder 1 is rotatably connected to the rotating base 301. When the other end of the outer mounting cylinder 1 tilts upward, the material inside will be poured out. The rubber gasket 303 contacts the outer mounting cylinder 1. When the hydraulic push rod 302 moves upward, the end of the outer mounting cylinder 1 will tilt upward. A filter screen 304 is installed inside the receiving box 4. During the unloading process, the metal powder can be initially screened, thereby separating out the incompletely crushed metal blocks.
[0025] As can be seen from the above, when processing metal powder, the worker first puts the grinding media and metal block into the inner rotating cylinder 201, and then closes the rotating door 206. At this time, the limiting protrusion 207 will be located inside the limiting buckle 208, thereby sealing the inner rotating cylinder 201.
[0026] Next, the drive gear shaft 204 will rotate under the action of the drive motor 205. When the drive gear shaft 204 rotates, it will cause the inner rotating cylinder 201 to rotate through the cooperation with the ring gear 202. During the movement, the grinding media and metal blocks will be carried to a certain height under the action of centrifugal force, and then fall freely under the action of gravity.
[0027] During the falling process, the grinding media and the metal block will continuously collide and impact each other, thereby completing the crushing process of the metal block. In addition, the grinding media can slide and roll along the inside of the inner rotating cylinder 201, and can grind the metal block, making the metal block finer.
[0028] After crushing and grinding, the staff will open the rotating door 206. At the same time, the hydraulic push rod 302 will extend upward to lift one end of the outer mounting cylinder 1, thereby pouring out the material inside the inner rotating cylinder 201 and completing the automatic unloading.
[0029] This embodiment, by setting up a metal crushing mechanism 2, utilizes the cooperation between the inner rotating cylinder 201 and the grinding media to quickly crush and grind metal blocks in a confined space. This effectively avoids dust generation and also prevents other impurities from mixing into the metal powder, thus improving the quality of the metal powder. Furthermore, by setting up an auxiliary unloading mechanism 3, which utilizes the cooperation between the hydraulic push rod 302 and the rotating base 301, this embodiment can help workers quickly unload the material after crushing, achieving a time-saving and labor-saving effect. At the same time, it can also screen the metal powder, removing metal blocks that are not completely crushed, making it convenient to use.
[0030] The control method of this utility model is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail.
[0031] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A metal powder production raw material crushing system comprising an outer installation cylinder (1) and a receiving square box (4), characterized in that: The inside of the outer installation cylinder (1) is provided with a metal crushing mechanism (2) for grinding metal blocks into metal powder, and the lower part of the outer installation cylinder (1) is provided with an auxiliary unloading mechanism (3); The metal crushing mechanism (2) comprises an inner rotating cylinder (201) coaxially arranged with the outer installation cylinder (1), an annular gear ring (202) fixedly sleeved on the outer part of the inner rotating cylinder (201), a mounting square box (203) arranged on the outer installation cylinder (1), a driving gear shaft (204) movably mounted in the inner part of the mounting square box (203), a driving motor (205) fixedly mounted on the outer side of the mounting square box (203), a rotating door body (206) movably mounted on one end of the inner rotating cylinder (201), a limiting protrusion (207) arranged on the rotating door body (206), and a limiting buckle (208) arranged on the inner rotating cylinder (201) and matched with the limiting protrusion (207).
2. The metal powder production raw material crushing system according to claim 1, characterized in that: The auxiliary unloading mechanism (3) comprises a rotating base (301) movably mounted on the outer installation cylinder (1), and a hydraulic push rod (302) arranged below the outer installation cylinder (1).
3. The metal powder production raw material crushing system of claim 1, wherein: A convex strip is fixedly mounted on the inner side wall of the inner rotating cylinder (201).
4. The metal powder production raw material crushing system of claim 1, wherein: The driving gear shaft (204) is engaged with the annular gear ring (202).
5. The metal powder production raw material crushing system according to claim 2, characterized by: The rubber gasket (303) is in contact with the outer installation cylinder (1).
6. The metal powder production raw material crushing system according to claim 2, characterized by: A filter screen (304) is arranged in the inner part of the receiving square box (4).