Tapping machine capable of automatically blanking

Abstract

The utility model provides a tapping machine capable of blanking automatically, which comprises a base, an electric rotating table, material holders and a feeding table, the electric rotating table is fixedly mounted on the base, the feeding table and a tapping mechanism are fixedly mounted on one side of the base, a plurality of material holders are uniformly and fixedly mounted at the output end of the electric rotating table, and the tapping mechanism is fixedly mounted at the output end of the electric rotating table. The feeding table is arranged below the moving route of each material clamping device; by means of the overall arrangement, when materials are tapped, automatic blanking can be achieved, the materials of various different specifications can be tapped, meanwhile, the positions of the materials can be adjusted so that the materials can be tapped at different positions, and therefore the overall tapping process is more convenient, more flexible and more efficient.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of tapping machine especially relates to a tapping machine of automatic blanking. BACKGROUND

[0002] The tapping machine of automatic blanking usually refers to full-automatic tapping machine, and this equipment integrates the functions of automatic feeding, tapping processing and automatic blanking, can realize unmanned production, and significantly improves work efficiency and reduces labor cost.

[0003] However, the tapping machine of automatic blanking in the prior art is inconvenient for position conversion of the material in the process of use, so that the tapping cannot be carried out on different positions of the material, and there is certain limitation.

[0004] Therefore, it is very necessary to invent a tapping machine of automatic blanking capable of adjusting the position of the material. CONTENT OF THE UTILITY MODEL

[0005] In order to solve the above technical problems, the utility model provides a kind of tapping machine of automatic blanking, which employs the technical scheme as follows: a kind of tapping machine of automatic blanking, including base, electric rotating table, material holder and feeding table, wherein: the base is fixedly installed with electric rotating table, the base one side is fixedly installed with feeding table and tapping mechanism, the output of electric rotating table is uniformly fixedly installed with a plurality of material holders, the feeding table is below the moving route of each material holder;

[0006] The material holder includes a U-shaped frame, an electric push rod and a reduction motor, the tail end of the U-shaped frame is fixedly connected with the output end of the electric rotating table, the electric push rod is fixedly installed outside the opening side of the U-shaped frame, the output end of the electric push rod slides into the opening of the U-shaped frame, the reduction motor is fixedly installed outside the other opening side of the U-shaped frame, and the output end of the reduction motor is inside the opening of the U-shaped frame and rotationally connected with the U-shaped frame;

[0007] The tapping mechanism includes a bracket, a case, a tapping machine and a material support, one side of the bottom of the bracket is fixedly connected with one side of the base, the tapping machine is fixedly installed on the top end of the bracket near the electric rotating table side through the case, the main body part of the tapping machine is installed in the case, the output end of the main shaft of the tapping machine leaks out from the bottom of the case, and the material support is fixedly installed on the bracket.

[0008] The tapping machine is above the moving route of each material holder.

[0009] The material support is below the moving route of each material holder.

[0010] The controller inside the control box is in communication and electrical connection with the electric rotating table, the electric push rod one, the speed reducer motor, the feeding table and the material holder.

[0011] The output end of the electric push rod one is rotationally installed with a clamping head, and the output end of the speed reducer motor is fixedly installed with a clamping head.

[0012] The feeding table comprises a bottom plate, an electric push rod two and a material placing table, the bottom plate is fixedly installed at the bottom of the electric push rod two and is fixedly connected with one side of the base, the material placing table is fixedly installed at the output end of the electric push rod two, the size of the material placing table is smaller than that of the opening of the U-shaped frame, and the electric push rod two is in communication and electrical connection with the controller.

[0013] The material holder comprises an electric push rod three and an electric rotating table two, the electric push rod three is fixedly installed above the bottom of the bracket, the electric rotating table two is fixedly installed at the output end of the electric push rod three, the size of the electric rotating table two is smaller than that of the opening of the U-shaped frame, and the electric push rod three and the electric rotating table two are in communication and electrical connection with the controller.

[0014] The bottom surface of the case towards the material clamping device is fixedly installed with a detection element for detecting the material.

[0015] The detection element comprises an infrared sensor, a high-definition camera and a touch display screen, the infrared sensor and the high-definition camera are installed on the bottom surface of the case, the touch display screen is installed outside the control box, the high-definition camera and the touch display screen are connected, and the infrared sensor and the touch display screen are in communication and electrical connection with the controller.

[0016] Compared with the prior art, the advantages of the utility model lie in that:

[0017] The whole setting can not only realize automatic material falling when tapping the material, but also can tap the materials of various different specifications, and can adjust the position of the material so as to tap the different positions of the material, so that the whole is more convenient, flexible and efficient in the tapping process. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is the whole structure schematic view of the utility model.

[0019] Figure 2 It is the material clamping device structure schematic view of the utility model.

[0020] Figure 3 It is the feeding table structure schematic view of the utility model.

[0021] Figure 4This is a schematic diagram of the tapping mechanism of this utility model.

[0022] In the picture:

[0023] 1. Base, 2. Electric rotary table, 3. Material clamp, 3. U-shaped frame, 31. Electric push rod 1, 32. Gear motor, 33. Clamping head, 34. Loading platform, 4. Base plate, 41. Electric push rod 2, 42. Material placement platform, 43. Bracket, 5. Machine box, 6. Tapping machine, 7. Material support, 8. Electric push rod 3, 81. Electric rotary table 2, 82. Control box, 9. Material, 10. Detailed Implementation

[0024] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.

[0025] In the description of the embodiments, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the present invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In the description of the utility model, it should be noted that unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in the present utility model based on the specific circumstances.

[0026] The present invention will be further described below with reference to the accompanying drawings:

[0027] Example

[0028] Reference Figures 1-4An automatic material feeding tapping machine includes a base 1, an electric rotary table 2, material grippers 3, and a loading platform 4. The electric rotary table 2 is fixedly installed on the base 1 so that the material grippers 3 can be driven by the electric rotary table 2 to carry the material in sequence to the bottom of the tapping mechanism for tapping. The loading platform 4 and the tapping mechanism are fixedly installed on one side of the base 1. Several material grippers 3 are evenly fixedly installed at the output end of the electric rotary table 2. The loading platform 4 is located below the moving path of each material gripper 3 so that the material can be placed on the loading platform 4 for easy gripping by the material grippers 3.

[0029] The material clamp 3 includes a U-shaped frame 31, an electric push rod 32, and a geared motor 33. The tail end of the U-shaped frame 31 is fixedly connected to the output end of the electric rotary table 2 so as to ensure the stability of the electric push rod 32 and the geared motor 33 through the U-shaped frame 31. The electric push rod 32 is fixedly installed on the outside of one side of the opening of the U-shaped frame 31. The output end of the electric push rod 32 slides into the opening of the U-shaped frame 31. The geared motor 33 is fixedly installed on the outside of the other side of the opening of the U-shaped frame 31. The output end of the geared motor 33 is located inside the opening of the U-shaped frame 31 and is rotatably connected to the U-shaped frame 31.

[0030] By setting up the electric push rod 32 and the geared motor 33, the distance between the output end of the electric push rod 32 and the output end of the geared motor 33 can be adjusted, so as to conveniently clamp and fix the material 10 between the output ends of the electric push rod 32 and the geared motor 33. At the same time, the material 10 can be flipped by the geared motor 33 so as to tap different surfaces of the material 10.

[0031] The tapping mechanism includes a bracket 5, a housing 6, a tapping machine 7, and a material support 8. One side of the bottom of the bracket 5 is fixedly connected to one side of the base 1. The tapping machine 7 is fixedly installed on the top of the bracket 5 near the electric rotary table 2 through the housing 6. The main body of the tapping machine 7 is installed in the housing 6. The output end of the tapping machine 7 spindle protrudes from the bottom of the housing 6. The material support 8 is fixedly installed on the bracket 5.

[0032] The tapping machine 7 is positioned above the moving path of each material holder 3 so that the material 10 on each material holder 3 can be tapped sequentially and orderly by the tapping machine 7.

[0033] The material support 8 is located below the moving path of each material holder 3 so that when the tapping machine 7 taps the material 10 on each material holder 3, the material support 8 supports the material 10 and ensures the stability of the material 10 during the tapping process.

[0034] A control box 9 is fixedly installed on the outside of the bracket 5, and a controller is installed inside the control box 9;

[0035] Specifically, the controller adopts a PLC controller, and the output terminal of the PLC controller is electrically connected to the electric rotary table 2, electric push rod 1 32, geared motor 33, electric push rod 2 42, electric push rod 3 81 and electric rotary table 2 82.

[0036] The input terminals of the PLC controller are electrically connected to the infrared sensor and the touch screen for communication.

[0037] During tapping, the rotation of the electric rotary table 2 can be adjusted by the PLC controller. For example, each rotation will ensure that the two material holders 3 are above the loading platform 4 and the material support 8 respectively, and stop for a period of time. This time includes the time required for tapping and the time required for loading. The specific tapping time and loading time can be adjusted later according to the specific conditions of the material 10 through the touch screen.

[0038] In this embodiment, a clamping head 34 is rotatably mounted on the output end of the electric push rod 32, and a clamping head 34 is fixedly mounted on the output end of the reduction motor 33, so that the material 10 can be better clamped by the clamping head 34, while ensuring that the reduction motor 33 drives the material 10 to rotate smoothly.

[0039] In this embodiment, the loading platform 4 includes a base plate 41, an electric push rod 42, and a material placement platform 43. The bottom of the electric push rod 42 is fixedly installed with the base plate 41, and the base plate 41 is fixedly connected to one side of the base 1. The output end of the electric push rod 42 is fixedly installed with the material placement platform 43.

[0040] Specifically, the size of the material placement platform 43 is smaller than the size of the opening of the U-shaped frame 31, so that the material 10 on the material placement platform 43 can be moved to the corresponding opening of the U-shaped frame 31 for clamping by driving the electric push rod 42.

[0041] In this embodiment, the material support 8 includes an electric push rod 81 and an electric rotary table 82. The electric push rod 81 is fixedly installed above the bottom of the bracket 5, and the output end of the electric push rod 81 is fixedly installed with the electric rotary table 82.

[0042] Specifically, the size of the electric rotary table 82 is smaller than the size of the opening of the U-shaped frame 31, so that the output end of the electric rotary table 82 driven by the electric push rod 3 81 can contact the bottom surface of the material 10, thereby supporting the material 10 and ensuring the stability of the material 10 during the tapping process. At the same time, the electric rotary table 82 can drive the material 10 to rotate 360 ​​degrees, so as to change the surface of the material holder 3 that holds the material 10, so that the material holder 3 can hold the surface of the material 10 that does not need to be tapped, thereby facilitating the tapping of the surface of the material 10 that does need to be tapped.

[0043] In this embodiment, a detection element for detecting material 10 is fixedly installed on the bottom surface of the chassis 6 facing the material holder 3; the detection element includes an infrared sensor, a high-definition camera and a touch screen. The infrared sensor and the high-definition camera are both installed on the bottom surface of the chassis 6, the touch screen is installed outside the control box 9, the high-definition camera and the touch screen are connected, and the infrared sensor is electrically connected to the controller.

[0044] Specifically, the infrared sensor adopts the E3F-DS30 series photosensitive infrared sensor to determine whether there is material 10 on the material holder 3 below the tapping machine 7;

[0045] Specifically, the high-definition camera uses a DUUKO dual-lens camera to record material 10.

[0046] Specifically, when tapping material 10, such as rectangular material 10, a feeding robot can be placed on one side of the feeding platform 4. The feeding robot places material 10 in the center of the material placement platform 43. Then, the electric push rod 2 42 drives the material 10 on the material placement platform 43 to rise, so that the material 10 is in the opening of the corresponding U-shaped frame 31, and is clamped by the electric push rod 1 32. After clamping, the material placement platform 43 is reset.

[0047] Then, the electric rotary table 2 is rotated so that the material holder 3 moves below the tapping machine 7. When the infrared sensor detects that there is material 10 on the material holder 3, the electric rotary table 2 stops rotating. At this time, the output end of the electric push rod 3 81 drives the electric rotary table 2 82 to contact the bottom surface of the material 10, thereby supporting the material 10. At the same time, the tapping machine 7 taps the material 10.

[0048] When the infrared sensor detects that there is no material 10 on the material holder 3, the tapping machine 7 and the electric push rod 81 do not operate.

[0049] When it is necessary to tap different sides of the material 10, firstly, the material 10 can be rotated 360 degrees by the geared motor 33 so that the tapped side of the material 10 faces upward.

[0050] When one side of material 10 has been tapped, and another side needs to be tapped, but that side is blocked by material holder 3, the electric push rod 32 can be reset. At this time, material 10 will separate from material holder 3 and remain on the output end of electric rotary table 82. Then, the electric push rod 81 drives the electric rotary table 82 to descend, causing material 10 to leave material holder 3. Material 10 can then be rotated 360 degrees so that the side that does not need to be tapped corresponds to electric push rod 32 and reduction motor 33. Then, the electric push rod 81 drives material 10 on electric rotary table 82 back into material holder 3, and electric push rod 32 clamps material 10. At this time, the other sides of material 10 can be tapped.

[0051] After tapping, the material 10 will be moved away from under the tapping machine 7 under the rotation of the electric rotary table 2. At this time, a corresponding collection container is placed under the material holder 3. Then, under the reset of the electric push rod 32, the tapped material 10 will automatically fall into the collection container.

[0052] Any technical solution that achieves the above-mentioned technical effects by utilizing the technical solution described in this utility model, or by designing a similar technical solution inspired by the technical solution described in this utility model, falls within the protection scope of this utility model.

Claims

1. A tapping machine capable of automatic blanking, characterized in that: Including base (1), electric rotating table (2), material holder (3) and feeding table (4), wherein: the base (1) is fixedly installed with electric rotating table (2), one side of the base (1) is fixedly installed with feeding table (4) and tapping mechanism, the output end of the electric rotating table (2) is uniformly fixedly installed with a plurality of material holders (3), the feeding table (4) is below the moving route of each material holder (3); The material holder (3) includes U-shaped frame (31), electric push rod one (32) and speed reducer motor (33), the tail end of the U-shaped frame (31) is fixedly connected with the output end of the electric rotating table (2), the outer portion of the opening side of the U-shaped frame (31) is fixedly installed with the electric push rod one (32), the output end of the electric push rod one (32) slides into the opening of the U-shaped frame (31), the outer portion of the opening of the other side of the U-shaped frame (31) is fixedly installed with the speed reducer motor (33), the output end of the speed reducer motor (33) is inside the opening of the U-shaped frame (31) and is rotatably connected with the U-shaped frame (31); The output end of the electric push rod one (32) is rotatably installed with the clamping head (34); The tapping mechanism includes support (5), case (6), tapping machine (7) and material support (8), one side of the bottom of the support (5) is fixedly connected with one side of the base (1), the tapping machine (7) is fixedly installed on the top of the support (5) through the case (6) and is close to one side of the electric rotating table (2), the main body part of the tapping machine (7) is installed in the case (6), the output end of the main shaft of the tapping machine (7) leaks out from the bottom of the case (6), the support (5) is fixedly installed with the material support (8); The tapping machine (7) is above the moving route of each material holder (3); The material support (8) is below the moving route of each material holder (3); The outer portion of the support (5) is fixedly installed with the control box (9), the controller inside the control box (9) is in communication electric connection with the electric rotating table (2), the electric push rod one (32), the speed reducer motor (33), the feeding table (4) and the material support (8).

2. The tapping machine capable of automatically feeding material according to claim 1, characterized in that: The output end of the speed reducer motor (33) is fixedly installed with the clamping head (34).

3. The tapping machine of claim 1, wherein: The feeding table (4) includes bottom plate (41), electric push rod two (42) and material placing table (43), the bottom plate (41) is fixedly installed at the bottom of the electric push rod two (42), the bottom plate (41) is fixedly connected with one side of the base (1), the output end of the electric push rod two (42) is fixedly installed with the material placing table (43), the electric push rod two (42) is in communication electric connection with the controller.

4. The tapping machine of claim 1, wherein: The material support (8) includes electric push rod three (81) and electric rotating table two (82), the electric push rod three (81) is fixedly installed above the bottom of the support (5), the output end of the electric push rod three (81) is fixedly installed with the electric rotating table two (82), the electric push rod three (81) and the electric rotating table two (82) are in communication electric connection with the controller.

5. The tapping machine of claim 1, wherein: The detection element for detecting the material (10) is fixedly installed on the bottom surface of the case (6) towards the material gripper (3).

6. The tapping machine of claim 5, wherein: The detection element comprises an infrared sensor, a high-definition camera and a touch display screen, the infrared sensor and the high-definition camera are both installed on the bottom surface of the case (6), the touch display screen is installed outside the control box (9), the high-definition camera and the touch display screen are connected, and the infrared sensor and the touch display screen are in communication electric connection with the controller.

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