Multi-gun welding equipment special for monitoring support

Abstract

The utility model discloses multi-gun welding equipment special for a monitoring support, and belongs to the field of welding automation. Comprising a rotating frame, a driving piece, a clamping piece, a welding piece and a discharging mechanical arm. The number of the clamping pieces is multiple, and the multiple clamping pieces are all arranged on the rotating frame. The multiple welding pieces are arranged, and the multiple welding pieces are used for forming a welding station; the discharging manipulator is used for forming a discharging station; the driving part is used for driving the rotating frame to rotate so that the rotating frame can rotate to the welding station, the discharging station and a feeding station located between the welding station and the discharging station. Wherein the clamping piece is used for clamping the monitoring support, and the welding piece is used for forming welding spots on the monitoring support. The multi-gun welding equipment special for the JSXG monitoring support has the beneficial effect that the multi-gun welding equipment special for the JSXG monitoring support is provided.

Description

Technical Field

[0001] This application relates to the field of welding automation, and more specifically, to a multi-gun welding device for monitoring brackets. Background Technology

[0002] Monitoring brackets require multiple weld points to be formed on the welding bracket. The common operation method is for workers to use a welding gun to apply multiple weld points on the welding bracket. However, the workers' operation speed is slow and errors are easy to occur, resulting in low production efficiency. Utility Model Content

[0003] The summary section of this application is intended to provide a brief overview of the concepts, which will be described in detail in the detailed description section below. This summary section is not intended to identify key or essential features of the claimed technical solutions, nor is it intended to limit the scope of the claimed technical solutions.

[0004] To address the technical problems mentioned in the background section, some embodiments of this application provide a multi-gun welding device specifically for monitoring brackets, comprising: a rotating frame, a driving component, a clamping component, welding components, and a discharge robot; multiple clamping components are provided, all of which are mounted on the rotating frame; multiple welding components are provided, forming welding stations; the discharge robot forms a discharge station; the driving component drives the rotating frame to rotate, causing the rotating frame to rotate to the welding station, the discharge station, and a loading station located between the welding station and the discharge station; wherein, the clamping component is used to clamp the monitoring bracket, and the welding component is used to form weld points on the monitoring bracket.

[0005] Furthermore, the monitoring bracket has an abutment surface and an insertion hole; the clamping component includes a fixed pneumatic gripper and a connecting frame, the connecting frame is fixed to the rotating frame, and the connecting frame is used to install the fixed pneumatic gripper; a positioning rod is formed on the connecting frame, the insertion hole is inserted into the positioning rod, the abutment surface abuts against the connecting frame, and the fixed pneumatic gripper clamps the monitoring bracket.

[0006] Furthermore, the clamping member also includes a clamping block, which is connected to the fixed pneumatic gripper; a pressure surface is formed on the clamping block, and when the fixed pneumatic gripper clamps the monitoring bracket, the pressure surface presses against the upper end of the monitoring bracket.

[0007] Furthermore, a slot is formed at the lower part of the connecting frame, into which the monitoring bracket is inserted.

[0008] Furthermore, the upper end of the monitoring bracket forms a plate portion, and the lower end forms a rod portion; the clamping member is used to clamp the plate portion; the rod portion is used to insert into the slot.

[0009] Furthermore, three welding components are provided, which are used to form three welding points at the upper end of the plate body. The three welding points are distributed in a circular array around a fixed axis.

[0010] Furthermore, a detection sensor is provided on the connecting frame, and when the detection sensor detects that a monitoring bracket is provided on the connecting frame, the clamping member clamps the monitoring bracket.

[0011] Furthermore, the welding equipment also includes a fixed frame, on which both the welded part and the unloading robot are mounted; the middle of the fixed frame forms an installation area for mounting the rotating frame.

[0012] The beneficial effects of this application are as follows:

[0013] The automation of the welding process for the monitoring bracket was achieved by setting up drive components, rotating frames, unloading robots, and welding components, which greatly improved production efficiency. Attached Figure Description

[0014] The accompanying drawings, which form part of this application, are used to provide a further understanding of the application and to make other features, objects, and advantages of the application more apparent. The illustrative embodiments and descriptions of this application are used to explain the application and do not constitute an undue limitation of the application.

[0015] Furthermore, throughout the accompanying drawings, the same or similar reference numerals denote the same or similar elements. It should be understood that the drawings are schematic, and the elements are not necessarily drawn to scale.

[0016] In the attached diagram:

[0017] Figure 1 This is an overall schematic diagram based on an embodiment of this application;

[0018] Figure 2 This is a structural diagram of a part of the embodiment, mainly showing the internal structure of the welding cabinet;

[0019] Figure 3 This is a structural schematic diagram of a part of the embodiment, mainly showing the structure of the rotating frame and some surrounding parts;

[0020] Figure 4 This is a structural diagram of a part of the embodiment, mainly showing the structure of the unloading robot;

[0021] Figure 5 This is a structural schematic diagram of a part of the embodiment, mainly showing the structure of the welded component;

[0022] Figure 6This is a structural schematic diagram of a part of the embodiment, mainly showing the structure of the rotating frame and the clamping member;

[0023] Figure 7 yes Figure 6 Enlarged view of part A;

[0024] Figure 8 This is a structural schematic diagram of a part of the embodiment, mainly showing the structure of the clamping component and the monitoring bracket;

[0025] Figure 9 This is a structural schematic diagram of a part of the embodiment, mainly showing the structure of the clamping member;

[0026] Figure 10 This is a structural schematic diagram as part of an embodiment, mainly showing the structure of the sandwich surface and the pressing surface;

[0027] Figure 11 This is a structural diagram of a part of the embodiment, mainly showing the structure of the monitoring bracket.

[0028] Figure label:

[0029] 1. Welding cabinet; 2. Rotating frame; 3. Drive unit; 4. Clamping unit; 41. Fixed pneumatic gripper; 411. Clamping block; 412. Pressing surface; 413. Clamping surface; 42. Connecting frame; 421. Positioning rod; 422. Slot; 5. Welding component; 51. Welding torch; 52. Welding frame; 53. Welding drive cylinder; 6. Unloading robot; 61. Unloading pneumatic gripper; 62. Horizontal movement drive cylinder; 63. Vertical movement drive cylinder; 64. Unloading rack; 7. Monitoring bracket; 71. Welding point; 72. Insertion hole; 73. Plate body; 74. Rod body. Detailed Implementation

[0030] Embodiments of this disclosure will now be described in more detail with reference to the accompanying drawings. While some embodiments of this disclosure are shown in the drawings, it should be understood that this disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of this disclosure. It should be understood that the accompanying drawings and embodiments of this disclosure are for illustrative purposes only and are not intended to limit the scope of protection of this disclosure.

[0031] It should also be noted that, for ease of description, only the parts relevant to the invention are shown in the accompanying drawings. Unless otherwise specified, the embodiments and features described in this disclosure can be combined with each other.

[0032] It should be noted that the concepts of "first" and "second" mentioned in this disclosure are used only to distinguish different devices, modules or units, and are not used to limit the order of functions performed by these devices, modules or units or their interdependencies.

[0033] It should be noted that the terms "a" and "a plurality of" used in this disclosure are illustrative rather than restrictive, and those skilled in the art should understand that, unless otherwise expressly indicated in the context, they should be understood as "one or more".

[0034] This disclosure will now be described in detail with reference to the accompanying drawings and embodiments.

[0035] Reference Figure 1-11 ,

[0036] A multi-gun welding device for monitoring brackets includes: a welding cabinet 1, a rotating frame 2, a drive component 3, a clamping component 4, a welding component 5, and a material unloading robot 6.

[0037] The rotating frame 2, driving component 3, clamping component 4, welding component 5, and unloading robot 6 are all located inside the welding cabinet 1. The welding cabinet 1 has a feeding port and an unloading port. The unloading robot 6 is located at the unloading port, and an inclined platform is provided at the unloading port, which is located below the unloading robot 6.

[0038] Multiple clamping members 4 are provided, and all of the multiple clamping members 4 are mounted on the rotating frame 2. Multiple welding parts 5 are provided, and the multiple welding parts 5 are used to form a welding station. The welding part 5 includes a welding torch 51, a welding frame 52, and a welding drive cylinder 53. The welding drive cylinder 53 is mounted on the welding frame 52, and the welding torch 51 is connected to the welding drive cylinder 53. The welding drive cylinder 53 is used to drive the welding torch 51 to move up and down. The unloading robot 6 is used to form an unloading station. The unloading robot 6 includes an unloading pneumatic gripper 61, a horizontal drive cylinder 62, a vertical drive cylinder 63, and an unloading frame 64. The horizontal drive cylinder 62 is mounted on the unloading frame 64, the vertical drive cylinder 63 is connected to the output end of the horizontal drive cylinder 62, and the unloading pneumatic gripper 61 is connected to the vertical drive cylinder 63. The driving component 3 drives the rotating frame 2 to rotate, positioning it at the welding station, the unloading station, and the loading station located between the welding station and the unloading station. The loading station is matched with the discharge port. The driving component 3 is a servo motor, which drives the rotating frame 2 to rotate intermittently. The clamping component 4 clamps the monitoring bracket 7, and the welding component 5 forms weld points 71 on the monitoring bracket 7.

[0039] By adopting the above technical solution, the welding of the monitoring bracket 7 can be automatically realized, and multiple welding points 71 can be formed on the monitoring bracket 7, thereby increasing the degree of automation and greatly improving the processing efficiency.

[0040] Specifically, the monitoring bracket 7 has an abutment surface and an insertion hole 72. The clamping member 4 includes a fixed pneumatic gripper 41 and a connecting frame 42. The connecting frame 42 is fixed to the rotating frame 2 and is used to install the fixed pneumatic gripper 41. A positioning rod 421 is formed on the connecting frame 42. The insertion hole 72 is inserted into the positioning rod 421. The abutment surface abuts against the connecting frame 42. The fixed pneumatic gripper 41 clamps the monitoring bracket 7.

[0041] More specifically, the upper end of the monitoring bracket 7 forms a plate portion 73, and the lower end forms a rod portion 74. The plate portion 73 has an abutment surface and a socket 72. The cross-section of the rod portion 74 is smaller than that of the plate portion 73. Therefore, when the monitoring bracket 7 is placed on the connecting frame 42, the plate portion 73 abuts against the connecting frame 42, and the socket 72 matches the positioning rod 421, thus achieving the positioning of the monitoring bracket 7. The fixed pneumatic gripper 41 clamps the monitoring bracket 7, making the positioning more secure and preventing the monitoring bracket 7 from wobbling relative to the rotating frame 2. This improves the stability of the monitoring bracket 7 moving with the rotating frame 2 when it rotates, resulting in higher positional accuracy of the weld point 71 during subsequent welding of the monitoring bracket 7.

[0042] Specifically, the clamping member 4 further includes a clamping block 411, which is connected to the fixed pneumatic gripper 41. A pressure surface 412 is formed on the clamping block 411, and when the fixed pneumatic gripper 41 clamps the monitoring bracket 7, the pressure surface 412 presses against the upper end of the monitoring bracket 7. The clamping block 411 is fixed to the claw portion of the fixed pneumatic gripper 41, thereby fixing the pneumatic gripper 41 in clamping the monitoring bracket 7 via the clamping block 411. The clamping block 411 has a pressure surface 412 and a clamping surface 413. The clamping surface 413 is used to clamp the end of the plate body 73, and the pressure surface 412 is used to press against the upper end face of the plate body 73, resulting in better positioning of the monitoring bracket 7.

[0043] Specifically, the lower part of the connecting frame 42 forms a slot 422, and the clamping member 4 is used to clamp the plate part 73; the rod is used to insert into the slot 422. Therefore, when the monitoring bracket 7 is placed on the connecting frame 42, the position of the monitoring bracket 7 can be more accurately defined, making it easier for the insertion hole 72 on the monitoring bracket 7 to fit into the positioning rod 421, thereby increasing the speed of material feeding by the worker and further improving the overall processing and welding efficiency.

[0044] Specifically, three welding components 5 are provided, which are used to form three welding points 71 on the upper end of the plate body 73. The three welding points 71 are distributed in a circular array around a fixed axis. A through hole is also formed on the monitoring bracket 7, and the axis of the through hole matches the fixed axis.

[0045] Specifically, a detection sensor is provided on the connecting frame 42. When the detection sensor detects that a monitoring bracket 7 is provided on the connecting frame 42, the clamping member 4 clamps the monitoring bracket 7. The detection sensor is an infrared sensor. The welding equipment also includes a fixed frame, which is part of the welding cabinet 1 or fixed to the welding cabinet 1. The welding component 5 and the unloading robot 6 are both provided on the fixed frame; the middle part of the fixed frame forms an installation area for setting the rotating frame 2. The fixed frame is fixed to the welding cabinet 1. The welding frame 52 and the unloading frame 64 are both fixed to the fixed frame. The above description is only some preferred embodiments of this disclosure and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the invention involved in the embodiments of this disclosure is not limited to the technical solutions formed by specific combinations of the above technical features, but should also cover other technical solutions formed by arbitrary combinations of the above technical features or their equivalent features without departing from the above inventive concept. For example, technical solutions formed by replacing the above features with (but not limited to) technical features with similar functions disclosed in the embodiments of this disclosure.

Claims

1. A multi-gun welding device specifically for monitoring brackets, characterized in that, include: Rotating frame, drive components, clamping components, welded components, and unloading robot; Multiple clamping members are provided, and all of the multiple clamping members are provided on the rotating frame; Multiple welding components are provided, and the multiple welding components are used to form a welding station; the unloading robot is used to form an unloading station; The driving component is used to drive the rotating frame to rotate, so that the rotating frame rotates to the welding station, the unloading station, and the loading station located between the welding station and the unloading station; The clamping component is used to clamp the monitoring bracket, and the welding component is used to form weld points on the monitoring bracket.

2. The multi-gun welding equipment for monitoring brackets according to claim 1, characterized in that: The monitoring bracket has a contact surface and a socket. The clamping component includes a fixed pneumatic gripper and a connecting frame. The connecting frame is fixed to the rotating frame and is used to mount the fixed pneumatic gripper. A positioning rod is formed on the connecting frame, the insertion hole is inserted into the positioning rod, the abutting surface abuts against the connecting frame, and the fixed pneumatic gripper holds the monitoring bracket.

3. The multi-gun welding equipment for monitoring brackets according to claim 2, characterized in that: The clamping component further includes a clamping block, which is connected to the fixed pneumatic gripper. A pressure surface is formed on the clamping block, and when the fixed pneumatic gripper clamps the monitoring bracket, the pressure surface is pressed against the upper end of the monitoring bracket.

4. The multi-gun welding equipment for monitoring brackets according to claim 3, characterized in that: The lower part of the connecting frame forms a slot into which the monitoring bracket is inserted.

5. The multi-gun welding equipment for monitoring brackets according to claim 4, characterized in that: The upper part of the monitoring bracket forms a plate body, and the lower part forms a pole body; The clamping member is used to clamp the plate body; the rod is used to insert into the slot.

6. The multi-gun welding equipment for monitoring brackets according to claim 5, characterized in that: Three welding components are provided, and the three welding components are used to form three welding points at the upper end of the plate body. The three welding points are distributed in a circular array around a fixed axis.

7. The multi-gun welding equipment for monitoring brackets according to claim 6, characterized in that: The connecting frame is equipped with a detection sensor. When the detection sensor detects that a monitoring bracket is installed on the connecting frame, the clamping member clamps the monitoring bracket.

8. The multi-gun welding equipment for monitoring brackets according to any one of claims 1-7, characterized in that: The welding equipment also includes a fixed frame, on which the welded parts and the unloading robot are both mounted; The middle part of the fixed frame forms an installation area for setting the rotating frame.

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