Novel disc spring assembly automatic assembling machine
By designing the support, assembly, and pick-up mechanisms of the automated assembly machine, the automated assembly of disc spring assemblies was achieved, solving the problems of low efficiency and unstable quality in manual assembly, improving assembly efficiency and quality consistency, and making it suitable for automotive, aerospace, and industrial machinery.
Patent Information
- Application Number
- CN202520535027.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-25
AI Technical Summary
Traditional disc spring assembly relies on manual operation, which is inefficient and of inconsistent quality, making it difficult to meet the needs of large-scale production.
An automated assembly machine for disc spring assemblies, comprising a support mechanism, an assembly mechanism, and a picking mechanism, was designed. The position of the picking head is adjusted by a motor-driven lead screw and a rotating arm, and the picking head is moved down by a cylinder and the disc spring is opened by a guide ramp, thereby achieving automated assembly.
It improves the assembly efficiency and quality consistency of disc spring assemblies, reduces human error, and is suitable for applications in the automotive, aerospace, and industrial machinery industries.
Smart Images

Figure CN223917210U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of disc spring assembly technology, specifically to a novel automatic assembly machine for disc spring assemblies. Background Technology
[0002] Disc spring assemblies are widely used in mechanical engineering, such as in automotive, aerospace, and industrial machinery, where they are often used to provide functions such as cushioning, shock absorption, and preload. Traditional disc spring assembly methods rely primarily on manual operation, which has many drawbacks.
[0003] Existing manual assembly methods are inefficient and cannot meet the needs of large-scale production. Moreover, during manual assembly, human factors such as inconsistent operating force and incorrect assembly sequence can easily lead to unstable assembly quality of disc spring assemblies, affecting product performance and reliability. Therefore, a new type of automatic disc spring assembly machine is proposed. Utility Model Content
[0004] This invention provides a novel automatic assembly machine for disc spring assemblies to solve the problems mentioned in the background art.
[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:
[0006] A novel automatic assembly machine for disc spring assemblies includes a support mechanism, the support mechanism including an installation platform, and a support frame fixedly connected to the top of the installation platform;
[0007] An assembly mechanism, comprising a fixing member, the bottom of which is fixedly connected to the top of the mounting platform, and an mounting member fixedly connected to the top of the fixing member;
[0008] The picking mechanism includes a fixed rod, and a cylinder is fixedly connected to the bottom of the fixed rod.
[0009] A further improvement of this utility model is that the support mechanism also includes a display screen, one side of which is fixedly connected to the surface of the support frame.
[0010] A further improvement of this utility model is that a power strip is fixedly connected to the top of the installation platform, and an assembly workpiece is fixedly connected to the top of the installation platform.
[0011] A further improvement of the present invention is that the assembly mechanism further includes a first motor, and a lead screw is fixedly connected to the output end of the first motor.
[0012] A further improvement of this utility model is that: a driving block is threadedly connected to the surface of the lead screw, a limit block is fixedly connected to the surface of the mounting component, and the interior of the driving block is slidably connected to the surface of the mounting component.
[0013] A further improvement of this utility model is that: a mounting plate is fixedly connected to one side of the drive block, and a second motor is fixedly connected to one end of the mounting plate.
[0014] A further improvement of this utility model is that a rotating arm is fixedly connected to one end of the second motor shaft, and one end of the rotating arm is fixedly connected to the upper end of the fixed rod.
[0015] A further improvement of the present invention is that the picking mechanism further includes a picking head, the top of which is fixedly connected to the output end of the cylinder, and the lower end of which is provided with a guide ramp.
[0016] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:
[0017] This utility model provides a novel automatic assembly machine for disc spring assemblies. Through the configuration of the assembly mechanism, the picking head can be adjusted in multiple directions when picking up the disc spring, allowing it to move to the upper part of the middle of the disc spring. Then, under the action of the cylinder, the picking head is moved down, and the middle of the disc spring is opened by the guide ramp, so that the disc spring is fitted onto the surface of the picking head. After that, the position of the picking head is adjusted again, and the disc spring can be placed inside the assembly assembly. Compared with conventional manual assembly, the assembly force can be kept consistent, the assembly sequence is not easily confused, the assembly quality of the disc spring assembly can be improved, and it is easier to use. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the main structure of this utility model;
[0019] Figure 2 This is a side view of the present invention.
[0020] Figure 3 This is a schematic diagram of the rear structure of the present invention;
[0021] Figure 4 This is a schematic diagram of the assembly mechanism of this utility model;
[0022] Figure 5 For the present utility model Figure 4 Enlarged structural diagram at point A.
[0023] In the diagram: 11. Mounting platform; 12. Support frame; 13. Display screen; 14. Power strip; 15. Assembly workpiece; 21. Fixing component; 22. Mounting component; 23. First motor; 24. Lead screw; 25. Drive block; 26. Limit block; 27. Mounting plate; 28. Second motor; 29. Rotating arm; 31. Fixing rod; 32. Cylinder; 33. Picking head; 34. Guide ramp. Detailed Implementation
[0024] The present invention will be further described in detail below with reference to embodiments:
[0025] Example 1
[0026] like Figure 1-5 As shown, this utility model provides a novel automatic assembly machine for disc spring assemblies, including a support mechanism, which includes an installation platform 11, with a support frame 12 fixedly connected to the top of the installation platform 11; an assembly mechanism including a fixing member 21, with the bottom of the fixing member 21 fixedly connected to the top of the installation platform 11, and an installation member 22 fixedly connected to the top of the fixing member 21; and a picking mechanism including a fixing rod 31, with a cylinder 32 fixedly connected to the bottom of the fixing rod 31.
[0027] In this embodiment, during use, the first motor 23 is started first, and the first motor 23 drives the lead screw 24 to rotate, thereby causing the drive block 25, which is threaded to it, to slide along the mounting part 22 to adjust the height of the picking head 33. Then, the second motor 28 is started, and the second motor 28 drives the rotating arm 29 to rotate to adjust the position of the picking head 33.
[0028] Example 2
[0029] like Figure 1-5 As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the support mechanism includes an installation platform 11, and a support frame 12 is fixedly connected to the top of the installation platform 11; the assembly mechanism includes a fixing member 21, the bottom of the fixing member 21 is fixedly connected to the top of the installation platform 11, and an installation member 22 is fixedly connected to the top of the fixing member 21; the picking mechanism includes a fixing rod 31, and a cylinder 32 is fixedly connected to the bottom of the fixing rod 31; the support mechanism also includes a display screen 13, one side of the display screen 13 is fixedly connected to the surface of the support frame 12; a power strip 14 is fixedly connected to the top of the installation platform 11; and an assembly workpiece 15 is fixedly connected to the top of the installation platform 11.
[0030] In this embodiment, the device's operating status can be displayed on the screen 13 during the assembly process, allowing for its adjustment. The power strip 14 can supply power to other instruments, thereby improving the device's functionality and making it easier to use.
[0031] Example 3
[0032] like Figure 1-5 As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the support mechanism includes an installation platform 11, with a support frame 12 fixedly connected to the top of the installation platform 11; the assembly mechanism includes a fixing member 21, with the bottom of the fixing member 21 fixedly connected to the top of the installation platform 11, and an installation member 22 fixedly connected to the top of the fixing member 21; the picking mechanism includes a fixing rod 31, with a cylinder 32 fixedly connected to the bottom of the fixing rod 31; the assembly mechanism also includes a first motor 23, with a lead screw 24 fixedly connected to the output end of the first motor 23, and the surface of the lead screw 24... The drive block 25 is threadedly connected to the surface of the mounting part 22, and the limit block 26 is fixedly connected to the surface of the mounting part 22. The interior of the drive block 25 is slidably connected to the surface of the mounting part 22. The mounting plate 27 is fixedly connected to one side of the drive block 25. The second motor 28 is fixedly connected to one end of the mounting plate 27. The rotating arm 29 is fixedly connected to one end of the shaft of the second motor 28. One end of the rotating arm 29 is fixedly connected to the upper end of the fixed rod 31. The picking mechanism also includes a picking head 33. The top of the picking head 33 is fixedly connected to the output end of the cylinder 32. The lower end of the picking head 33 is provided with a guide ramp 34.
[0033] In this embodiment, by starting the first motor 23, the lead screw 24 is rotated, causing the drive block 25, which is threadedly connected to it, to slide along the mounting part 22, adjusting the height of the picking head 33. Then, the second motor 28 is started, driving the rotating arm 29 to rotate, adjusting the position of the picking head 33. After the picking head 33 is adjusted to be above the center position of the disc spring, the cylinder 32 is started, causing the picking head 33 to move downward. Using the guide ramp 34, the center position of the disc spring is expanded, allowing it to fit onto the surface of the picking head 33. Then, the first motor 23 and the second motor 28 are started again to adjust the position of the disc spring, moving it above the mounting groove on the surface of the assembly workpiece 15. After that, the cylinder 32 is started again, and the disc spring is installed inside the assembly workpiece 15, completing the automatic assembly.
[0034] The working principle of this new type of automatic disc spring assembly machine will be explained in detail below.
[0035] like Figure 1-5As shown, during use, the first motor 23 is first started, which drives the lead screw 24 to rotate, thereby causing the drive block 25, which is threadedly connected to it, to slide along the mounting part 22 to adjust the height of the picking head 33. Then, the second motor 28 is started, which drives the rotating arm 29 to rotate, adjusting the position of the picking head 33. After adjusting it to above the center position of the disc spring, the cylinder 32 is started, which drives the picking head 33 to move down. Using the guide ramp 34, the center position of the disc spring is expanded and then fitted onto the surface of the picking head 33. Then, the first motor 23 and the second motor 28 are started again to adjust the position of the disc spring. After moving it to above the mounting groove on the surface of the assembly workpiece 15, the cylinder 32 is started again to install the disc spring into the interior of the assembly workpiece 15, thus completing the automatic assembly. During the assembly process, the operating status of the device can be displayed on the display screen 13 for control. The power strip 14 can provide power to other instruments, thereby improving the functionality of the device and making it easier to use.
[0036] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.
Claims
1. A new type of disc spring assembly automatic assembly machine, characterized in that: The utility model relates to a kind of automatic assembly device for electronic components, including Support mechanism, the support mechanism includes installation platform (11), the top of installation platform (11) is fixedly connected with support frame (12); Assembly mechanism, the assembly mechanism includes fixed part (21), the bottom of fixed part (21) is fixedly connected with the top of installation platform (11), and the top of fixed part (21) is fixedly connected with mounting piece (22); Taking mechanism, the taking mechanism includes fixed rod (31), and the bottom of fixed rod (31) is fixedly connected with pneumatic cylinder (32).
2. The automatic disc spring assembly machine of claim 1, wherein: The support mechanism further includes display screen (13), and one side of display screen (13) is fixedly connected with the surface of support frame (12).
3. The automatic disc spring assembly machine of claim 2, wherein: The top of installation platform (11) is fixedly connected with power supply socket (14), and the top of installation platform (11) is fixedly connected with assembly workpiece (15).
4. The automatic disc spring assembly machine of claim 1, wherein: The assembly mechanism further includes first motor (23), and the output of first motor (23) is fixedly connected with lead screw (24).
5. The automatic assembly machine for a new type of disc spring assembly according to claim 4, characterized in that: The surface of lead screw (24) is screw-connected with driving block (25), the surface of mounting piece (22) is fixedly connected with limit block (26), and the inside of driving block (25) is slidably connected with the surface of mounting piece (22).
6. The automatic disc spring assembly machine of claim 5, wherein: One side of driving block (25) is fixedly connected with mounting plate (27), and one end of mounting plate (27) is fixedly connected with second motor (28).
7. The automatic disc spring assembly machine of claim 6, wherein: The rotating shaft of second motor (28) is fixedly connected with rotary arm (29) at one end, and one end of rotary arm (29) is fixedly connected with the upper end of fixed rod (31).
8. The automatic disc spring assembly machine of claim 1, wherein: The taking mechanism further includes taking head (33), and the top of taking head (33) is fixedly connected with the output of pneumatic cylinder (32), and the lower end of taking head (33) is provided with guide slope (34).