Cutter adjusting device

Abstract

The utility model provides a cutter adjusting device, and relates to the technical field of metal processing. The tool adjusting device comprises a stand column, sliding rails are fixedly connected to the front side and the rear side of the stand column, a U-shaped block is jointly connected to the two sliding rails in a sliding mode, mounting blocks are fixedly connected to the front side and the rear side of the stand column, and pneumatic rods are fixedly connected to the lower ends of the two mounting blocks. The telescopic ends of the two pneumatic rods are fixedly connected with the upper end of a U-shaped block, a mechanical arm is installed on the right side of the U-shaped block, a machining assembly is arranged at the lower end of the mechanical arm, a mounting plate is fixedly connected to the right side of the stand column, and a second motor is installed at the lower end of the mounting plate. And the tail end of an output shaft of the second motor penetrates through the mounting plate and is fixedly connected with a turntable. According to the cutter adjusting device, through cooperative operation of all the components, convenient replacement and accurate installation of the cutter and cleaning of a machining area are achieved, and the machining efficiency and quality are effectively improved.

Description

Technical Field

[0001] This utility model relates to the field of metal processing technology, and in particular to a tool adjustment device. Background Technology

[0002] In the field of metal processing, precise tool adjustment and efficient tool replacement play a crucial role in ensuring machining quality, improving production efficiency, and reducing production costs. With the rapid development of modern manufacturing, the requirements for machining accuracy, surface quality, and production efficiency of metal parts are becoming increasingly stringent. Correspondingly, higher standards and demands are being placed on metal processing tool adjustment devices.

[0003] Traditional metalworking tool adjustment devices have several limitations in terms of precision. On the one hand, their adjustment mechanisms are often rudimentary, making it difficult to achieve precise control over the tool's position and angle. For example, in milling and turning processes, even minor deviations in the tool can lead to inaccurate dimensions and unsatisfactory surface roughness in the machined metal parts, severely impacting product quality and performance. On the other hand, tool adjustment is cumbersome, reliant on manual operation, and requires multiple manual measurements and calibrations, resulting in lengthy adjustment times and low production efficiency. For complex machining tasks requiring frequent tool changes, such as multi-stage machining or machining of high-precision parts, the inefficient adjustment methods of traditional devices have become a significant factor restricting production progress.

[0004] Secondly, in metal processing, different machining tasks often require different types and specifications of cutting tools. However, existing tool changing devices are usually inconvenient, complex, and time-consuming to operate. When a tool needs to be changed, multiple components may need to be disassembled and reinstalled, which not only increases the workload of operators but also leads to longer machine tool downtime, affecting overall production efficiency. Moreover, due to the inconvenience of the changing process, installation errors are prone to occur, further affecting machining accuracy. In addition, tool storage and selection are not convenient enough, making it impossible to quickly and accurately locate the required tool, resulting in a waste of time and resources.

[0005] Therefore, it is necessary to provide a tool adjustment device to solve the above-mentioned technical problems. Utility Model Content

[0006] To solve the above-mentioned technical problems, this utility model provides a tool adjustment device.

[0007] This utility model provides a tool adjustment device comprising: a column, with slide rails fixedly connected to both the front and rear sides of the column, a U-shaped block slidably connected to both slide rails, a fixing plate fixedly connected to both the front and rear sides of the column, a pneumatic rod fixedly connected to the lower end of each of the two fixing plates, the telescopic ends of the two pneumatic rods fixedly connected to the upper end of the U-shaped block, a robotic arm mounted on the right side of the U-shaped block, a processing component provided at the lower end of the robotic arm, a mounting plate fixedly connected to the right side of the column, a second motor mounted at the lower end of the mounting plate, the output shaft end of the second motor penetrating the mounting plate and fixedly connected to a turntable, the turntable having multiple placement slots, each placement slot containing a tool head.

[0008] Preferably, the processing assembly includes a fixed plate fixedly connected to the lower end of the robotic arm, a first motor is mounted on the upper end of the fixed plate, and the output shaft of the first motor passes through the fixed plate and is fixedly connected to a rotating rod.

[0009] Preferably, an adsorption plate is fixedly connected to the lower end of the rotating rod, the lower end of the adsorption plate is provided with an adsorption groove, a magnetic block is embedded in the top of the adsorption groove, and a rectangular plate is fixedly connected to the upper end of each cutter head.

[0010] Preferably, the rectangular plate is magnetic, and the adjacent sides of the rectangular plate and the magnetic block are attracted by opposite polarities.

[0011] Preferably, each of the rectangular plates is provided with a through hole, and a bolt is threadedly connected to the adsorption plate, the bolt passing through the adsorption groove.

[0012] Preferably, a fan and a hollow plate are installed on the left side of the column, the fan is connected to the adjacent side of the hollow plate through a short pipe, and multiple air outlets are provided on the rear side of the hollow plate.

[0013] Preferably, the lower end of the column is fixedly connected to a base plate, and an expansion screw is provided through the base plate.

[0014] Compared with related technologies, the tool adjustment device provided by this utility model has the following beneficial effects:

[0015] 1. This utility model provides a tool adjustment device. Through slide rails and pneumatic rods on both sides of the column, the vertical position of the U-shaped block can be precisely controlled. Combined with the flexible movement of the robotic arm, precise adjustment of the tool in three-dimensional space can be achieved. Compared with traditional tool adjustment devices, it avoids the large errors caused by manual adjustment, and can adjust the tool to the required precise position, greatly improving the accuracy of tool adjustment. Simultaneously, the first motor drives the rotating rod to rotate, which can precisely control the angle of the tool, allowing it to better adapt to different processing techniques and surfaces during metal processing, ensuring processing accuracy and quality. It is especially suitable for the processing of precision metal parts with high precision requirements, such as in aerospace and precision instrument manufacturing.

[0016] 2. This utility model provides a tool adjustment device that utilizes multiple slots on a turntable to store different tool heads. A second motor drives the turntable to rotate, facilitating the selection of the desired tool head. The magnetic blocks in the adsorption slots of the adsorption plate magnetically attract the rectangular plate of the tool head, and combined with further fixing by bolts, enabling rapid and convenient tool replacement. Compared to traditional tool replacement methods, it eliminates the need for complex disassembly tools and cumbersome operating procedures, significantly shortening tool replacement time and improving production efficiency. During processing, when different types or specifications of tools need to be changed, the switch can be completed quickly, reducing machine downtime caused by tool replacement, while also reducing the labor intensity of operators and improving the automation and continuity of metal processing.

[0017] 3. This utility model provides a tool adjustment device, a cleaning system consisting of a fan and a hollow plate installed on the left side of the column, which delivers the airflow generated by the fan to multiple air outlets of the hollow plate through a short pipe, effectively blowing away residual debris and dust on the tool head and ensuring the subsequent machining accuracy of the tool head. Attached Figure Description

[0018] Figure 1 A schematic diagram of a preferred embodiment of a tool adjustment device provided by this utility model;

[0019] Figure 2 for Figure 1 The diagram on the right side is shown.

[0020] Figure 3 for Figure 1 A bottom view.

[0021] Numbered in the diagram: 1. Column; 2. Base plate; 3. Expansion bolt; 4. Slide rail; 5. Mounting block; 6. Pneumatic rod; 7. U-shaped block; 8. Robotic arm; 9. Fixing plate; 10. First motor; 11. Hollow plate; 12. Adsorption plate; 13. Fan; 14. Mounting plate; 15. Second motor; 16. Rectangular plate; 17. Through hole; 18. Placement slot; 19. Bolt; 20. Rotating rod. Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0023] Please refer to the following: Figures 1 to 3 A tool adjustment device includes: a column 1, with slide rails 4 fixedly connected to both the front and rear sides of the column 1, and a U-shaped block 7 slidably connected to both slide rails 4; mounting blocks 5 fixedly connected to both the front and rear sides of the column 1, and pneumatic rods 6 fixedly connected to the lower ends of both mounting blocks 5; the telescopic ends of the two pneumatic rods 6 are fixedly connected to the upper ends of the U-shaped blocks 7; a robotic arm 8 is mounted on the right side of the U-shaped blocks 7, and a processing component is provided at the lower end of the robotic arm 8; a mounting plate 14 is fixedly connected to the right side of the column 1; a second motor 15 is mounted at the lower end of the mounting plate 14; the output shaft of the second motor 15 passes through the mounting plate 14 and is fixedly connected to a turntable; the turntable has multiple placement slots 18, and a tool head is placed in each placement slot 18; and a base plate 2 is fixedly connected to the lower end of the column 1, with expansion screws 3 passing through the base plate 2.

[0024] It should be noted that the sliding connection between slide rail 4 and U-block 7 uses a high-precision guide rail slider to ensure the stability and straightness of U-block 7 during the up and down sliding process. This effectively reduces gaps and shaking during the movement, thereby ensuring the accuracy of the tool adjustment device in the height direction.

[0025] The processing component includes a fixed plate 9 fixedly connected to the lower end of the robotic arm 8. A first motor 10 is installed on the upper end of the fixed plate 9. The output shaft of the first motor 10 passes through the fixed plate 9 and is fixedly connected to a rotating rod 20. An adsorption plate 12 is fixedly connected to the lower end of the rotating rod 20. An adsorption groove is provided at the lower end of the adsorption plate 12. A magnetic block is embedded in the top of the adsorption groove. A rectangular plate 16 is fixedly connected to the upper end of each cutter head. The rectangular plate 16 is magnetic. The adjacent sides of the rectangular plate 16 and the magnetic block are attracted by opposite polarities. A through hole 17 is provided on each rectangular plate 16. A bolt 19 is threadedly connected to the adsorption plate 12. The bolt 19 passes through the adsorption groove.

[0026] It should be noted that the first motor 10 uses a high-performance servo motor with high-precision speed control and torque output capabilities. Its built-in encoder accurately feeds back the motor's speed and angle information. Through closed-loop feedback adjustment with the control system, it ensures accurate angle adjustment of the tool during machining, meeting the requirements for precise tool angle control in complex metal processing. Furthermore, the servo motor driver has multiple protection functions, such as overcurrent, overvoltage, and overload protection, effectively preventing damage to machining components and tools due to motor malfunctions, thus improving the safety and reliability of the entire tool adjustment device. The design of the adsorption slots and magnetic blocks on the adsorption plate 12 not only facilitates quick tool replacement, but the magnetic strength of the magnetic blocks is also carefully designed to ensure the firmness of tool adsorption while avoiding potential damage to the tool from excessive magnetism. Simultaneously, the magnetic design of the rectangular plate 16 ensures positioning accuracy during the adsorption process, reducing tool installation errors.

[0027] Among them, a fan 13 and a hollow plate 11 are installed on the left side of the column 1. The fan 13 and the adjacent side of the hollow plate 11 are connected by a short pipe. Multiple air outlets are provided on the rear side of the hollow plate 11.

[0028] It should be noted that the blower 13 is a high-flow, low-noise centrifugal blower, which can effectively blow away the debris and dust that adhere to the cutter head during the processing, ensuring a clean processing environment.

[0029] The working principle of the tool adjustment device provided by this utility model is as follows: First, the device is fixed to the work site by the expansion screws 3 on the base plate 2 to ensure the stability of the device during operation.

[0030] When the tool needs to be adjusted, the pneumatic rods 6 on the front and rear sides of the column 1 come into play. The pneumatic rods 6 extend and retract, causing the U-shaped block 7 to slide up and down along the slide rail 4, thereby adjusting the height position of the U-shaped block 7 on the column 1 according to actual needs.

[0031] The robotic arm 8 mounted on the right side of the U-shaped block 7 can extend, retract, and adjust its angle to achieve precise control over the position of the processing components.

[0032] The first motor 10 in the processing assembly starts, and its output shaft drives the rotating rod 20 to rotate. The adsorption plate 12 fixed at the lower end of the rotating rod 20 rotates accordingly. A magnetic block is embedded in the top of the adsorption groove of the adsorption plate 12. The cutter head placed in the turntable placement groove 18 has a rectangular plate 16 fixedly connected to its upper end, which is magnetic and attracts the adjacent sides of the magnetic block with opposite polarities. In this way, by moving the robotic arm 8, the adsorption plate 12 is aligned with the rectangular plate 16 of the required cutter head. The cutter head is adsorbed onto the adsorption plate 12 by the magnetic force between the magnetic block and the rectangular plate 16. At the same time, each rectangular plate 16 is provided with a through hole 17. The bolt 19 threaded on the adsorption plate 12 passes through the adsorption groove. After the cutter head is adsorbed, the bolt 19 can be tightened to further fix the cutter head and ensure that the cutter head will not fall off during processing.

[0033] The second motor 15 at the lower end of the mounting plate 14 on the right side of the column 1 is started, and its output shaft drives the turntable to rotate. The turntable is provided with multiple placement slots 18, each slot 18 holding a cutter head of different specifications or types. The rotation angle of the turntable is precisely controlled by the second motor 15, so that the required cutter head is rotated to a position that is convenient for adsorption by the adsorption plate 12.

[0034] During the cutting process, the fan 13 installed on the left side of the column 1 is started. The fan 13 delivers air through a short pipe into the hollow plate 11, and then blows it out from multiple air outlets on the rear side of the hollow plate 11. The blown air can blow away the debris and dust on the cutting head, ensuring the cleanliness of the cutting head and thus ensuring the accuracy of subsequent machining.

[0035] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A tool adjustment device, characterized in that Include: The column (1), the front and rear sides of the column (1) are fixedly connected with slide rails (4), two slide rails (4) are connected with U-shaped blocks (7) in common, the front and rear sides of the column (1) are fixedly connected with mounting blocks (5), the lower ends of two mounting blocks (5) are fixedly connected with pneumatic rods (6), the telescopic ends of two pneumatic rods (6) are fixedly connected with the upper ends of the U-shaped blocks (7), the right side of the U-shaped block (7) is provided with a mechanical arm (8), the lower end of the mechanical arm (8) is provided with a machining assembly, the right side of the column (1) is fixedly connected with a mounting plate (14), the lower end of the mounting plate (14) is provided with a second motor (15), the output shaft of the second motor (15) penetrates the mounting plate (14) and is fixedly connected with a rotating disc, a plurality of placing grooves (18) are arranged on the rotating disc, and a tool bit is placed in each placing groove (18).

2. A tool setting device according to claim 1, characterised in that The machining assembly comprises a fixed plate (9) fixedly connected to the lower end of the mechanical arm (8), a first motor (10) mounted on the upper end of the fixed plate (9), and a rotating rod (20) fixedly connected to the output shaft of the first motor (10) and penetrating the fixed plate (9).

3. A tool setting device according to claim 2, characterised in that The lower end of the rotating rod (20) is fixedly connected with an adsorption plate (12), the lower end of the adsorption plate (12) is provided with an adsorption groove, the inner top of the adsorption groove is embedded with a magnetic block, and the upper end of each tool bit is fixedly connected with a rectangular plate (16).

4. A tool setting device according to claim 3, characterised in that The rectangular plate (16) has magnetism, and the adjacent sides of the rectangular plate (16) and the magnetic block are attracted to each other.

5. A tool setting device according to claim 3, characterised in that Each rectangular plate (16) is provided with a through hole (17), and the adsorption plate (12) is threadedly connected with a bolt (19) penetrating the adsorption groove.

6. A tool setting device according to claim 4, characterised in that The left side of the column (1) is provided with a fan (13) and a hollow plate (11), the adjacent sides of the fan (13) and the hollow plate (11) are communicated through a short pipe, and the rear side of the hollow plate (11) is provided with a plurality of air outlets.

7. The tool adjustment device of claim 1, wherein The lower end of the column (1) is fixedly connected with a bottom plate (2), and the bottom plate (2) is provided with an expansion screw (3) penetrating.

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