Clamp for machining fan generator support casting

The synchronous clamping of the wind turbine generator support castings is achieved through a motor-driven transmission system, which solves the problem that existing fixtures cannot be centered and calibrated, thus improving processing efficiency and stability.

CN223917330UActive Publication Date: 2026-02-17YANTAI JIBAISHI IND TECH CO LTD
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Patent Information

Application Number
CN202520610432.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2026-02-17
Estimated Expiration
2035-04-01

AI Technical Summary

Technical Problem

The existing jigs for machining wind turbine generator support castings cannot be effectively centered and aligned during clamping, resulting in low machining efficiency.

Method used

A fixture for machining wind turbine generator support castings was designed. The motor drives the rotating screw to drive the transmission gear and rack, realizing the synchronous movement of the transmission blocks, thereby bringing the clamping plates closer together and completing the positioning, clamping and fixing of the casting.

Benefits of technology

This improves the processing efficiency of generator support castings, avoids subsequent position adjustments, and enhances the stability and synchronization of clamping.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of generator support casting machining, in particular to a fan generator support casting machining clamp which comprises a supporting block, stabilizing columns are fixedly connected to the four corners of the top end of the supporting block, and a supporting plate is fixedly connected between the top ends of the four stabilizing columns. Two sliding grooves are formed in the top end of the supporting plate, sliding blocks are slidably connected to the interiors of the two sliding grooves, and clamping plates are fixedly connected to the top ends of the two sliding blocks. The other transmission rack can be driven to move through meshing of the racks, then the two transmission blocks are driven to move in the opposite directions, the two clamping plates are driven to get close to each other through the sliding blocks, then the position of the casting is positioned, clamped and fixed, position adjustment during follow-up machining of the generator support casting is avoided, and the machining efficiency is improved. And the machining efficiency of the generator support casting is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to generator support casting processing technical field, concretely is a kind of clamp for fan generator support casting processing. BACKGROUND

[0002] The working principle of wind turbine is relatively simple, the wind wheel rotates under the action of wind force, it converts the kinetic energy of wind into the mechanical energy of wind wheel shaft, generator rotates under the drive of wind wheel shaft and generates electricity. Broadly speaking, wind energy is also solar energy, so it can also be said that wind turbine is a kind of heat energy utilization generator with sun as heat source and atmosphere as working medium.

[0003] Through the retrieval, Chinese utility model CN218576166U discloses a kind of clamp for fan generator support casting processing, including workbench, the top of the both sides of workbench is fixedly installed with side plate, the top of two side plates is fixedly installed with two U-shaped frames, the top of two U-shaped frames is equidistantly connected with multiple threaded rods, the bottom of multiple threaded rods is rotatably connected with rubber pressing piece;The device is started by two side motors respectively and is driven to move by the cooperation of gear and rack under the clamping plate, but in actual use, generator support needs to be recalibrated according to support position to continue processing when subsequent processing, and the device is not convenient to center calibration clamping for generator support when clamping generator support, thereby greatly reducing the efficiency of subsequent processing for generator support, therefore a kind of clamp for fan generator support casting processing of synchronous clamping is presented. UTILITY MODEL CONTENT

[0004] (One) the technical problem solved

[0005] In view of the deficiencies of prior art, the utility model provides a kind of clamp for fan generator support casting processing.

[0006] (Two) technical scheme

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0008] A kind of clamp for fan generator support casting processing, including support block, the top of the four corners of support block is fixedly connected with stabilizing column, the top of four stabilizing columns is fixedly connected with support plate, the top of support plate is provided with two sliding grooves, two sliding grooves are slidably connected with sliding block in the inside, the top of two sliding blocks is fixedly connected with clamping plate;

[0009] The bottom end of two sliding blocks is fixedly connected with a transmission block, and the end of the two transmission blocks close to each other is fixedly connected with a transmission rack.

[0010] The top end of the supporting block is provided with an adjusting groove, one end of the adjusting groove is provided with a motor groove, one end of the motor groove is fixedly connected with a first motor, the output end of the first motor is fixedly connected with a rotating screw rod, the outer wall of the rotating screw rod is screwed with a rotating screw sleeve, and the top end of the rotating screw sleeve is fixedly connected with the bottom end of one of the transmission blocks.

[0011] Further, two limiting grooves are formed in the two ends of the sliding groove, and two limiting sliding blocks are slidably connected in the two limiting grooves.

[0012] Further, the top end of the supporting plate is fixedly connected with two limiting plates, two limiting through holes are formed in one end of the two limiting plates, limiting rods are slidably connected in the two limiting through holes, the inner ends of the two limiting rods are fixedly connected with the outer end face of the clamping plate, and the outer ends of the limiting rods are fixedly connected with limiting blocks.

[0013] Further, the bottom end of the supporting block is fixedly connected with supporting legs at four corners.

[0014] On the basis of the foregoing, the two ends of the supporting block are fixedly connected with mounting members, mounting through holes are formed in the top end of the two mounting members, and fixed rivets are mounted in the mounting through holes.

[0015] On the basis of the foregoing, the inner end face of the two clamping plates is fixedly connected with anti-skid plates.

[0016] (Three) beneficial effects

[0017] Compared with the prior art, the utility model provides a clamp for fan generator support casting machining, which has the following beneficial effects:

[0018] The fan generator support casting machining clamp, through the casting is placed to the top end of the support plate, after the energization starting of the first motor, the output end of the first motor drives the rotating screw to rotate, the rotating screw drives the rotating sleeve to move through the thread, and drives one transmission block to move, the transmission block drives the rotating gear to rotate through the transmission rack, and drives another transmission rack to move through the meshing of the rack, thereby driving the two transmission blocks to move in opposite directions, and the two clamping plates are driven to move close to each other through the sliding block, thereby completing the positioning and clamping of the casting position, avoiding the adjustment of the position during subsequent processing of the generator support casting, and improving the processing efficiency of the generator support casting. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a front view structural schematic diagram of the utility model;

[0020] Figure 2 It is a front view sectional structure schematic diagram of the utility model;

[0021] Figure 3 It is a top view structure schematic diagram of the rotating gear of the utility model;

[0022] Figure 4 It is a front view structure schematic diagram of the utility model Figure 2 It is a front view structure schematic diagram of the utility model

[0023] In the drawing: 1, support block;2, stabilizing column;3, support plate;4, sliding block;5, clamping plate;6, transmission rack;7, rotating rod;8, rotating gear;9, first motor;10, rotating screw;11, rotating sleeve;12, limit sliding block;13, limit plate;14, limit rod;15, limit block;16, support leg;17, mounting;18, fixed rivet;19, anti-skid plate;20, transmission block. DETAILED DESCRIPTION

[0024] Please refer to Figures 1-4A jig for machining a wind turbine generator support casting includes a support block 1. Stabilizing columns 2 are fixedly connected to the four corners of the top of the support block 1. A support plate 3 is fixedly connected between the tops of the four stabilizing columns 2. Two sliding grooves are formed at the top of the support plate 3. Sliding blocks 4 are slidably connected inside each of the two sliding grooves. Clamping plates 5 are fixedly connected to the tops of each of the two sliding blocks 4. Transmission blocks 20 are fixedly connected to the bottoms of each of the two sliding blocks 4. Transmission racks 6 are fixedly connected to the ends of the two transmission blocks 20 that are close to each other. A rotating rod 7 is rotatably connected to the bottom of the support plate 3. A rotating gear 8 is fixedly connected to the outer wall of the rotating rod 7. The two ends of the rotating gear 8 mesh with the two transmission racks 6 respectively. An adjustment groove is formed at the top of the support block 1. A motor groove is formed at one end of the adjustment groove. A first motor 9 is fixedly connected to one end of the motor groove. A rotating screw 10 is fixedly connected to the output end of the first motor 9. A rotating sleeve 11 is screwed onto the outer wall of the rotating screw 10. The top of the rotating sleeve 11 is fixedly connected to the bottom end of one of the transmission blocks 20.

[0025] By placing the casting on the top of the support plate 3, and energizing the first motor 9, the output of the first motor 9 will drive the rotating screw 10 to rotate. The rotating screw 10 will drive the rotating sleeve 11 to move through the threaded engagement, and drive one of the transmission blocks 20 to move. The transmission block 20 will drive the rotating gear 8 to rotate through the transmission rack 6, and drive the other transmission rack 6 to move under the tooth meshing. This will drive the two transmission blocks 20 to move in opposite directions, and drive the two clamping plates 5 to move closer to each other through the sliding block 4, thereby completing the positioning and clamping of the casting. This avoids the need to adjust the position when processing the generator support casting later, and improves the efficiency of processing the generator support casting.

[0026] It should also be noted that limit grooves are provided at both ends of the two sliding grooves, and limit sliders 12 are slidably connected inside the two limit grooves. One end of each limit slider 12 is fixedly connected to both ends of the sliding block 4. During the movement of the sliding block 4, it will move inside the limit groove through the limit sliders 12, thereby further improving the stability of the movement of the sliding block 4.

[0027] Two limiting plates 13 are fixedly connected to the top of the support plate 3. Two limiting through holes are opened at one end of each of the two limiting through holes. Limiting rods 14 are slidably connected inside the two limiting through holes. The inner ends of the two limiting rods 14 are fixedly connected to the outer end face of the clamping plate 5. Limiting blocks 15 are fixedly connected to the outer ends of the multiple limiting rods 14.

[0028] When the clamping plate 5 moves, it will drive the limiting rod 14 to move inside the limiting through hole, thereby improving the synchronicity of the movement of the two clamping plates 5 and further improving the stability of the movement of the clamping plate 5.

[0029] In addition, support feet 16 are fixedly connected to the four corners of the bottom of the support block 1, providing support for the entire device and increasing its height. Mounting members 17 are fixedly connected to both ends of the support block 1. Each mounting member 17 has a mounting through hole at its top, and multiple mounting through holes are fitted with fixing rivets 18, facilitating easier fixing of the entire device. Anti-slip plates 19 are fixedly connected to the inner end faces of the two clamping plates 5, providing anti-slip properties when the clamping plates 5 contact the generator support casting, thus improving clamping efficiency.

[0030] In summary, when using this jig for machining wind turbine generator support castings, the casting is first placed on the top of the support plate 3. With the first motor 9 energized, its output drives the rotating screw 10 to rotate. The rotating screw 10, through its threaded engagement, drives the rotating sleeve 11 to move, which in turn moves one of the transmission blocks 20. The transmission block 20, through the transmission rack 6, drives the rotating gear 8 to rotate, and through the meshing of the rack, drives another transmission rack 6 to move. This causes the two transmission blocks 20 to move in opposite directions, and the sliding block 4 moves the two clamping plates 5 closer together, thus completing the positioning and clamping of the casting. During the movement of the sliding block 4, the limiting slider 12 moves within the limiting groove, further improving the stability of the sliding block 4's movement. When the clamping plates 5 move, the limiting rod 14 moves within the limiting through hole, further improving the synchronicity of the movement of the two clamping plates 5 and enhancing their stability.

Claims

1. A jig for machining castings of wind turbine generator supports, comprising a support block (1), characterized in that: The top four corners of the support block (1) are fixedly connected to a stabilizing column (2), and the tops of the four stabilizing columns (2) are fixedly connected to a support plate (3). The top of the support plate (3) has two sliding grooves, and the interior of the two sliding grooves is slidably connected to a sliding block (4). The tops of the two sliding blocks (4) are fixedly connected to a clamping plate (5). The bottom ends of the two sliding blocks (4) are fixedly connected to transmission blocks (20), and the ends of the two transmission blocks (20) that are close to each other are fixedly connected to transmission racks (6). The bottom end of the support plate (3) is rotatably connected to a rotating rod (7), and a rotating gear (8) is fixedly connected to the outer wall of the rotating rod (7). The two ends of the rotating gear (8) are respectively meshed with the two transmission racks (6). The top of the support block (1) is provided with an adjustment groove, and one end of the adjustment groove is provided with a motor groove. One end of the motor groove is fixedly connected to a first motor (9). The output end of the first motor (9) is fixedly connected to a rotating screw (10). A rotating sleeve (11) is screwed onto the outer wall of the rotating screw (10). The top of the rotating sleeve (11) is fixedly connected to the bottom end of one of the transmission blocks (20).

2. The fixture for machining wind turbine generator support castings according to claim 1, characterized in that: Both ends of the two sliding grooves are provided with limiting grooves, and both limiting grooves are slidably connected to limiting sliders (12). One end of each limiting slider (12) is fixedly connected to both ends of the sliding block (4).

3. The fixture for machining wind turbine generator support castings according to claim 2, characterized in that: The top of the support plate (3) is fixedly connected to two limiting plates (13). Two limiting through holes are opened at one end of each of the two limiting plates (13). Limiting rods (14) are slidably connected inside the two limiting through holes. The inner ends of the two limiting rods (14) are fixedly connected to the outer end face of the clamping plate (5). Limiting blocks (15) are fixedly connected to the outer ends of the multiple limiting rods (14).

4. A fixture for machining wind turbine generator support castings according to claim 3, characterized in that: The support block (1) is fixedly connected to four corners at the bottom. Support legs (16) are also fixedly connected to the four corners at the bottom.

5. A fixture for machining wind turbine generator support castings according to claim 4, characterized in that: Both ends of the support block (1) are fixedly connected to mounting parts (17), and the top of each of the two mounting parts (17) is provided with mounting through holes, and fixing rivets (18) are installed inside the multiple mounting through holes.

6. A fixture for machining wind turbine generator support castings according to claim 5, characterized in that: Anti-slip plates (19) are fixedly connected to the inner end faces of both clamping plates (5).

Citation Information

Patent Citations

  • Clamp for machining fan generator support casting

    CN218576166U